Table Of Contents - Yale SHAW-BOX YK Series Assembly & Instruction Manual

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Assembly & instruction manual (60 pages)

Table of Contents

1) SAFETY PRECAUTIONS .......................................................................................................................5

IMPORTANT INFORMATION AND WARNINGS ......................................................................................... 6

2) FABRICATION OF GIRDER(S) FOR BRIDGE BEAM WITH CAPPING CHANNEL

(AS REQUIRED) .....................................................................................................................................9

STEP 1: CUT GIRDER AND C-CHANNEL (AS REQUIRED) .....................................................................

STEP 2: CHECK CAMBER (AS REQUIRED) .............................................................................................. 10

STEP 3: GIRDER AND C-CHANNEL WELDING AT END (AS REQUIRED) ............................................. 11

STEP 4: CLAMPING GIRDER AND C-CHANNEL (AS REQUIRED) ......................................................... 11

STEP 5: GIRDER AND C-CHANNEL WELDING (AS REQUIRED) ........................................................... 12

STEP 6: CHECK CAMBER AFTER WELDING (AS REQUIRED) .............................................................. 12

3) ASSEMBLING BRIDGE GIRDER TO UNDERHUNG END TRUCKS ....................................................13

3.A) PLAN VIEW ............................................................................................................................................14

3.B) DIMENSION DETAILS FOR GIRDER LENGTH CALCULATION ...................................................... 15

3.C) UNDERHUNG END TRUCK TYPES .................................................................................................... 16

3.D) FORMED CHANNEL END TRUCK ...................................................................................................... 17

3.E) ROLLED CHANNEL END TRUCK ........................................................................................................ 18

STEP 1: BRIDGE GIRDER LENGTH (AS REQUIRED) ............................................................................. 19

STEP 2: MARKING CENTERLINE ON THE GIRDER (AS REQUIRED) .................................................. 19

STEP 3: MARKING CENTERLINES AND HOLE LOCATIONS ON END TRUCK - UHFC ..................... 20

STEP 3A: MARKING CENTERLINES AND HOLE LOCATIONS ON END TRUCK - UHRC................... 21

STEP 4: LOCATE & ALIGN END TRUCKS - UHFC ................................................................................... 22

STEP 4A: LOCATE & ALIGN END TRUCKS - UHRC ................................................................................ 23

STEP 5: CHECK SQUARENESS BETWEEN END TRUCKS .................................................................... 24

STEP 6: CHECK SPAN (CENTER TO CENTER) OF END TRUCKS ........................................................ 24

STEP 7: DRILLING HOLES ON END TRUCKS AND GIRDER FLANGE - UHFC ................................... 25

STEP 7A: DRILLING HOLES ON END TRUCKS AND GIRDER FLANGE - UHRC ................................ 26

STEP 8: ASSEMBLE GIRDER TO END TRUCKS - UHFC........................................................................ 27

STEP 8A: ASSEMBLE GIRDER TO END TRUCKS - UHRC ..................................................................... 28

STEP 9: END STOP INSTALLATION ........................................................................................................... 29

STEP 10: ASSEMBLING MOTOR AND GEAR REDUCER WITH END TRUCK ...................................... 30

STEP 10A: UHRC END TRUCK A4 DRIVE INSTALLATION ...................................................................... 31

STEP 11: ASSEMBLING GROOVE PIN WITH END TRUCK AND SUPPORT BRACKET ...................... 32

STEP 12: LOCATE AND DRILL HOLES FOR CROSS ARM SUPPORT ................................................... 33

STEP 13: MOUNTING CROSS SHAFT SUPPORT .................................................................................... 34

P/N: C11746310 REV. AB June 2022

Table of Contents

This manual is also suitable for:

Shaw-box sk series Shaw-box y80 series Shaw-box 800 series

Table Of Contents - Yale SHAW-BOX YK Series Assembly & Instruction Manual