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Ranger R30XLT Installation And Operation Manual

Automobile and light truck single piece wheel tire changer
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INSTALLATION AND OPERATION MANUAL
AUTOMOBIlE AND lIGHT TRUCK
SINGlE PIECE WHEEl
TIRE CHANGER
MODEl:
R30XlT
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH TIRE CHANGER
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EqUIPMENT AS DIRECTED MAY CAUSE INjURY OR DEATH.
BE SAFE
Your new tire changer was designed and built with safety
in mind. However, your overall safety can be increased with
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside. Keep this operation manual near the tire
changer at all times. Make sure that ALL USERS read and
understand this manual.
1
MAN REV B 04-20-11
P/N 5900380
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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Summary of Contents for Ranger R30XLT

  • Page 1 INSTALLATION AND OPERATION MANUAL AUTOMOBIlE AND lIGHT TRUCK SINGlE PIECE WHEEl TIRE CHANGER MODEl: R30XlT RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new tire changer was designed and built with safety is received. The signed Bill of Lading is acknowledgement in mind.

  • Page 2: Warranty

    XlT TIRE CHANGER This instruction manual has been prepared specifically for you. Your new Ranger Tire Changer is the product of over 40 years of continuing research, testing and development; it is the most technically advanced tire changer on the market today.

  • Page 3: Section 1: Owner's Responsibility

    BEfORE YOu BEgIN DEfINITIONS Of NOTIfY THE CARRIER AT ONCE if any hidden loss or HAzARD LEVELS damage is discovered after receipt, request the carrier to make an inspection. If the carrier will not do so, prepare Identify the hazard levels used in this manual with the a signed statement to the effect that you have notified the following definitions and signal words: carrier (on a specific date) and that the carrier has failed to...

  • Page 4: Table Of Contents

    Section 7: Installation Location ....11 Section 8: R30XLT Assembly/ Anchoring ... . . 12 Section 9: Air Source/ Oiler Adjustment .

  • Page 5: Section 2: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS SECTION 2- IMPORTANT SAFETY INSTRUCTIONS Read these safety instructions entirely. Do not attempt to install this machine if you have never been trained on basic garage equipment installation procedures. Never attempt to lift components without proper lifting tools such as forklifts or cranes.

  • Page 6: Section 3: Tire And Wheel Service Safety Instructions

    Standard Number 1910.177. ONLY PROPERLY TRAINED PERSONNEL SHOULD AlwAys use an approved inflation chamber or inflation SERVICE TIRES AND WHEELS ON THE R30XLT. cage equipped with a self-gripping chuck and remote infla- READ ALL SAFETY AND OPERATING INSTRUCTIONS tion gauge and valve.

  • Page 7: Section 4: Description Of Parts

    SECTION 4 - DESCRIPTION Of PARTS Tank Pressure Relief Valve Tower (Air Tank) Tool Tray Air Drier / Oiler (See Fig 4.2) Bead Breaker Arm Bead Breaker Blade Bead Breaker Pad Bead Lifting Tool Turntable Foot Pedal (See Fig 4.3) 10.

  • Page 8: Section 5: Specifications / Tools Required

    Maximum Tire Diameter 49" (1245 mm) Shipping Weight R30XLT:620 lbs. (282 Kg) Specifications are subject to change without notice. * NOTE: Internal and External Wheel clamping dimensions do not translate directly to rim or tire sizes as wheel clamping points may vary by manufacturer.

  • Page 9: Section 6: Lifting / Un-Crating Instructions

    SECTION 6 LIfTINg/ uN-CRATINg uN-CRATINg INSTRuCTIONS 1. The R30XLT is shipped on a pallet. Approximate ship- Using a crow bar or pry bar, locate the metal tabs and ping dimensions are shown below. (See Fig 6.1) pry open the tabs and or staples. (See Fig 6.3) Fig 6.3...
  • Page 10 Fig 6.8 Fig 6.6 Fig 6.9 CAuTION! HANDLING OF THE MACHINE MUST BE PERFORMED ONLY WITH AN APPROPRIATE LIFTING DEVICE SUCH AS A FORKLIFT OR SHOP CRANE. ONLY PERSONNEL WHO ARE EXPERIENCED AND qUALIFIED ON MATERIAL HANDLING PROCEDURES SHOULD HANDLE ANY TRANSPORTATION OR MOVING OF MACHINE.

  • Page 11: Section 7: Installation Location

    Avoid areas where bystanders and customers may be present. Machine size is approximately: 36” W x 48” D X 80”H R30XLT Failure to properly install the tire changer can lead to improper and unsafe operation. 80”...

  • Page 12: Section 8: R30Xlt Assembly/ Anchoring

    SECTION 8 Socket Head Fig 8.5 AIR TANk/ TOwER ASSEMBLY Cap Screw 1. Using a fork lift or other lifting device, lower the Tank/ Tower onto the base and align the holes. 2. Attach the Tank / Tower assembly to the Base using the Locking four bolts on the Tower Base Plate.

  • Page 13: Section 9: Air Source/ Oiler Adjustment

    SECTION 9 2. With the air source connected, depress the Bead AIR SOuRCE Breaker Pedal to operate the Bead Breaker. 3. Observe the sight glass and adjust the oil flow of the This model requires a 14 to 15 CFM air source at oiler by turning the Oiler Adjustment Screw by using a small 175 PSI maximum pressure.

  • Page 14: Section 10: Electrical / Wiring Instructions

    IMPORTANT NOTE: YOUR MACHINE HAS A DUAL VOLTAGE MOTOR AND CAN BE RUN ON EITHER 110 OR 220 VOLTS. wARNINg! STANDARD WIRING IS 110 VOLTS. THIS EqUIPMENT MUST BE GROUNDED WHILE IN See below before connecting 220 volts to your machine or USE TO PROTECT THE OPERATOR FROM ELECTRIC serious damage to the motor/electronics will result.

  • Page 15: Bead Loosening

    6. Position the bead breaker blade against the tire next Remember to remove all weights from both sides of the to, but not on, the rim or the sidewall of the tire. Press the wheel. Weights left on the back side of the wheel may cause breaker pedal to actuate the blade and loosen the bead.

  • Page 16: Important Wheel Mounting Instructions

    The following instructions help identify how to properly mount wheels on the tire changer turntable. Failure to follow these instructions may lead to tire and/or wheel damage, equipment damage or failure, serious personal injury or death to operator or bystanders or damage to property. IMPORTANT wHEEL MOuNTINg INSTRuCTIONS 1.

  • Page 17: Wheel Clamp Adjustments

    wHEEL CLAMP ADJuSTMENTS Fig 11.9 1. Place the Wheel Protector pads on the Wheel Clamps if desired when clamping from the outside. (See Fig 11.6) Fig 11.6 DEMOuNTINg 1. Apply tire manufacturer’s approved rubber lubricant liber- ally to entire circumference of both upper and lower beads after loosening bead and placing on table top.
  • Page 18 NOTE: Fig 11.12 THIS CLEARANCE WILL BE MAINTAINED AS LONG AS THE VERTICAL SHAFT REMAINS LOCKED. THE OPERATOR MAY SWING THE ARM OUT OF THE WAY AND BACK INTO PLACE AGAIN WITHOUT NEEDING TO REPOSITION THE HEAD WHEN CHANGING A LIKE SET OF WHEELS.
  • Page 19 7. Insert the smooth curved end of Bead Lifting Tool over the right end knob of the mount/demount head and below 10. Hold the Bead Lifting Tool down until the upper bead is the top bead of the tire. (See Fig 11.17) solidly above the rim.

  • Page 20: Section 12: Custom And Special Wheels

    12. Lift and hold the tire so it is positioned with the lower Fig 11.27 bead in the drop-center portion of the wheel. If the tire is large/wide or has become stuck on the lower part of the rim, the Bead Lifting Tool may be used to unstick and raise the tire.

  • Page 21: Demounting Tube Tires

    SECTION 13 ALLOY WHEELS- MOuNTINg Some manufacturers offer wheels with little or no drop center. These are not DOT approved. The tire or wheel - or both - can be damaged and the tire could explode under 1. Inspect the wheel closely for damage. Clean the wheel pressure, resulting in serious injury or death.
  • Page 22 4. Place tire over wheel and move Vertical Arm and Mount/ Demount Head into position as described earlier. Position tire so that the lower bead is above the left side of the Mount/ Demount Head and below the right front knob. (See wARNINg! Fig 13.4) THE INFORMATION IN THIS SECTION MUST BE...

  • Page 23: Mounting Tube Tires

    Fig 13.11 Fig 13.7 8. Swing the Assist Tower into position and lower the Roller Arms so that they press down on the tire to hold the upper bead in the drop center. The Upper Arm must be locked wARNINg! and positioned next to the Mount-demount Head.
  • Page 24 Position Two - Tire Inflation - With the Inflation Hose attached to the tire valve and the pedal in this position, line pressure is allowed to flow through the valve and into the tire DANgER! for inflation. Tire pressure is not indicated on the gauge in this position.

  • Page 25: Stages Of Inflation

    STAgES Of INfLATION Fig 14.5 Tire inflation is performed in four steps: Restraint, Bead Seal, Bead Seat, and Inflation. Read the explanation of each step and understand them thoroughly before proceeding and refer to them as necessary to verify that you are proceeding properly and safely.
  • Page 26 Fig 14.7 Fig 14.8 1. To Open the Slide Valve, PUSH the Slide Valve Forward. Fig 14.9 2. To Close PULL the Slide Valve closed. (See Fig 14.10) Turbo Blast Nozzle Fig 14.10 “Closed” Slide Valve NOTE: TO SEAL LOW PROFILE OR DIFFICULT BEADS, USE THE TURBO BLAST TO SEAL THE BEAD “Open”...

  • Page 27: Stage Three: Bead Seating

    4. Depress inflation pedal and open the Turbo-Blast Valve The blast of air from the Turbo Blast Nozzle will expand tire 1. Once tire pressure is indicated on the pressure gauge and seal the beads. continue to inject air into the tire in short intervals. Check the pressure frequently.

  • Page 28: Stage Four: Tire Inflation

    wARNINg! wARNINg! CHECK TIRE PRESSURE FREqUENTLY. NEVER THE INFLATION PRESSURE LIMITER IS EXCEED 40 PSI WHILE SEATING BEADS. ONCE PRESET AT THE FACTORY AND SHOULD NEED SEATED, NEVER EXCEED TIRE MANUFACTURER’S NO ADjUSTMENT. ADjUST ONLY IF PRESSURE RECOMMENDED AIR PRESSURE. TIRES CAN EXCEEDS 60 PSI.

  • Page 29: Section 15: Maintenance Instructions

    SECTION 15 MAINTENANCE INSTRuCTIONS t Check the condition and adjustment of the turntable drive belt. t Check function of the Inflation Pedal pressure lim- Read and follow all the maintenance instructions provided iter/ regulator. The pressure regulator should never be in this manual to keep the machine in good operating adjusted to exceed 60 PSI.

  • Page 30: Air Dryer / Oiler

    AIR DRIER /OILER MAINTENANCE Disconnect Air Supply wARNINg! FAILURE TO MAINTAIN THE WATER SEPARATOR/ AIR OIL IN PROPER CONDITION MAY VOID WAR- RANTY. DRAIN WATER OUT OF THE SYSTEM REGU- LARLY AND KEEP THE OIL RESERVOIR FILLED. Fig 17.6 Check oil and water levels regularly, and perform these maintenance items weekly: Fig 17.7 1.

  • Page 31: Inflation Pedal Pressure Limiter

    Fig 15.10 Inflation Pedal Pressure Limiter Maintenance wARNINg! THE INFLATION PRESSURE LIMITER IS PRESET AT THE FACTORY AND SHOULD NEED NO ADjUSTMENT. ADjUST ONLY IF PRESSURE EXCEEDS 60 PSI. OPERATING A TIRE CHANGER WITH A DEFECTIVE, IMPROPERLY ADjUSTED, OR BYPASSED PRESSURE LIMITER COULD RESULT IN A TIRE EXPLOSION WITH SEVERE INjURY OR DEATH TO OPERATOR OR BYSTANDERS.

  • Page 32: Turntable Drive Belt

    TuRNTABLE DRIVE BELT Disconnect INSPECTION / ADJuSTMENT Air Supply 1. Remove the Side Panel. (See Fig 15.13) DANgER! THE MOTOR ON THIS MACHINE CONTAINS HIGH VOLTAGE. DISCONNECT POWER AT THE RECEP- Fig 15.15 TACLE BEFORE PERFORMING ANY ELECTRICAL REPAIRS. SECURE PLUG SO THAT IT CANNOT BE Disconnect Tube ACCIDENTALLY PLUGGED IN DURING SERVICE.

  • Page 33: Transmission Oil Inspection/Lubrication

    Fig 15.19 3. Remove the wire and check the level of the Transmis- sion fluid. The oil should cover no more than 1” ( 25 mm) of the wire. CAuTION! FILLING OIL LEVEL HIGHER WILL RESULT IN LEAK- AGE OF THE TRANSMISSION SEALS.

  • Page 35: Service Parts Diagrams

    Chassis Weldment Power Cord Grip Chassis Side Cover Power Cord Foot Pedal Hood STS M5.5 x 1.0 x 25 PHPS M6 x 1.0 x 20 SHCS M5 x 0.8 x 20 Chassis Front Board Washer Ø5 Hex Nut M8 x 1.25 Soap Brush Pedal Divider Soap Bucket...
  • Page 36 148-1 Inflation Pedal 148-13 FTG 90° ⅛″ NPT x Ø8mm 148-2 Inflation Pedal Lever 148-14 FTG 90° ¼″ NPT x Ø8mm 148-3 PHPS M6 x 1.0 x 16 148-15 Nut M8 x 1.25 148-4 Pedal / Valve Bracket Weldment 148-16 Pedal Valve Link 148-5 Bead Blaster Valve Assembly 148-17 Pedal Spring 148-5-1 O-ring Ø15.4 x 3.9 148-18 Cotter pin 148-5-2...
  • Page 37 Quick Change Chuck Assy Swing Arm Unit Weldment 242-1 Tire Inflator Box Assy Tower unit weldment Hex Shaft Locking Plate Coiled Air Hose Ø8mm (9ft) Assist Tower Tool Holder Locking Handle Cover Air Chuck Washer Ø12 Locking Handle 244-1 Inflation Hose Assy Bolt M12 x 1.75 x 80 Vertical Shaft Gauge Block ⅛″...
  • Page 39 90° Fitting ⅛ NPT x 8mm Snap Ring Ø35 PU Air Compressor Hose Ø6mm Clout Assist Tower Rear Cylinder Plate Assist Tower Quick Chuck, Outer O-ring Ø85 x 3.6mm Assist Tower Quick Chuck, Inner Cylinder Body Ø75 x 360mm Tray lever Assist Tower Pivot Pin Straight Pin Ø10 x 45 Gland Plastic Disk...
  • Page 40 Turntable Assembly 302-17 Wiper Seal 32 x 20 x 6 Large Cylinder Cover Turntable Ø750 302-18 Cylinder Wear Ring Jaw Clamp Inner Adjustment Jaw Clamp Cylinder Assem- 302-19 O-ring 25 x 3.1 Clamp Pin Spring Slide Block Unit Weldment 302-1 Fitting 1/8”...
  • Page 41 Bead Breaker Cylinder Assy Snap Ring Ø16 Brass 90° Fitting ¼ NPT x 10mm BB Blade Adjustment Rod Large Cylinder Tube Locknut M16 x 2.0 Thin Nut M18 x 2.5 x 1.5 Wave Washer Ø16 Piston Spacer Washer Ø16 Wiper Seal Ø200 x 12 x 6mm Locknut M12 x 1.75 Cylinder Piston BB Blade Hinge...
  • Page 42 Reduction Box Assembly Large Belt Pulley O-ring Ø60 x 2.65 500-1 Rotary Joint Block Oil Seal Ø45 x 25 x 10 Rotary Joint Block Collar Gearbox Top Flange Gearbox Bottom Flange Electrical Line Hex Bolt M10 x 1.5 x 200 Nut M10 x 1.5 Power Lline Oil Plug...
  • Page 44 Air Valve Spool Cotter Pin Ø3 x 25 Washer M6 x 12mm Flat Directional Switch Bracket Washer M6 Flat Locknut M6 x 1.0 PHPS M6 x 1.0 x 12 Foot Pedal Rubber Insert PHPS M4 x 0.7 x 10 Foot Pedal (Left) Nut M8 x 1.25 Foot Pedal Limit Rod Roll Pin Ø4 x 18...
  • Page 46 RECORD ALL MAINTENANCE NOTES AND SERVICE HISTORY HERE...

  • Page 47: Maintenance Notes /Tire And Wheel Data

    TIRE AND wHEEL DATA...
  • Page 48 Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll free: 1-800-253-2363 fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com P/N 5900380...

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