TKO 7015-G2 Owner's Manual
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TKO 7015-G2 Owner's Manual

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7015-G2
ABDUCTOR AND ADDUCTOR
Owner's Manual

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Summary of Contents for TKO 7015-G2

  • Page 1 7015-G2 ABDUCTOR AND ADDUCTOR Owner's Manual...

  • Page 2: Table Of Contents

    Table Of Contents CAUTION! Read all precautions and instructions in this manual before using this equipment. Important Safety Instructions----------------------------------------------------------- 3 Instructions-------------------------------------------------------------------------------- 5 Exploded View and Parts List------------------------------------------------------------ 6 Measurement Guide--------------------------------------------------------------------- 16 Assembly Instructions------------------------------------------------------------------ 17 Assembly--------------------------------------------------------------------------------- 18 Adjust Instructions---------------------------------------------------------------------- 33 Exercise Instructions-------------------------------------------------------------------- 33 Maintenance Schedule------------------------------------------------------------------ 34 General Maintenance Information----------------------------------------------------- 35 Weight Training Tips-------------------------------------------------------------------- 36...

  • Page 3: Important Safety Instructions

    Important Safety Instructions Before beginning any fitness program, you should obtain a complete physical examination from your physician. When using exercise equipment, basic precautions should always be taken, including the following: 1. Read all instructions before using the equipment. These instructions are written to ensure your safety and to protect the unit. 2.
  • Page 4 Important Safety Instructions Personal Safety During Assembly Read each step in the assembly instructions and follow the steps in sequence. Do not skip ahead. If you skip ahead, you may learn later that you have to disassemble components and that you may have damaged the equipment. Assemble and operate the equipment on a solid, level surface.

  • Page 5: Instructions

    Instructions Before beginning assembly please take the time to read instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use part number and description from the lists.

  • Page 6: Exploded View And Parts List

    Exploded View and Parts List Overall Grade No. Ite mNo . Part No. Description IT950801ASSY Weight Stack Frame ASSY IT950121ASSY Top Bracket ASSY IT950122ASSY Bottom Bracket ASSY IT95014200 Top Plate IT95012300 Rear Bracket IT95081700 Guide Rod Φ19*1097 IT95015100 Top Cover IT95015200 Training Placard Cover IT95015500...
  • Page 7 Exploded View and Parts List Overall Grade No. Ite mNo . Part No. Description HFOPT900-04A0602 Spring Tube Plug □ 50 M02701000 IT90012000V1 Selector Pin W/Coil IT80023000 Weight Rubber Bumper Φ63.5*Φ19*25.4 IT95081900 Support Sleeve FE97122100 Bushing Φ22 IT80081900V1 Cap Φ55 IT80083500 Bushing Φ32 FS552300 Rubber BumperΦ63.5...
  • Page 8 Exploded View and Parts List Overall...
  • Page 9 Exploded View and Parts List Weight Stack Frame ASSY Grade No. Ite mNo . Part No. Description IT95080100 Weight Stack Frame GB17880.5M6*16.5DS17 Rivet Nut M6 AC32705800 U-nut M6 IT95015700 Foot Plate IT95015900 Plastic Block IT95015800 Plug Φ95*81.1 GB818M6*20DHS2 Cross Reces sed Pan Head Screw M6*20...
  • Page 10 Exploded View and Parts List Main Frame ASSY Grade No. Ite mNo . Part No. Description 11.1 IT9508B0200 Main Frame 11.2 FE97082600 Foot-Plate 11.3 IT90013800P11C Plug RT50*100 11.4 IN-D10135000 Rubber Sleeve Φ32*60 Tube Plug □ 50 11.5 M02701000 11.6 GB17880.5M10*19.5DS17 Rivet Nut M10 Back Pad Frame ASSY Grade No.
  • Page 11 Exploded View and Parts List Seat Pad Frame ASSY Grade No. Ite mNo . Part No. Description 13.1 IT9508B0400 Seat Pad Frame 13.2 026-01PL0206-12 Grip 13.3 V39500 Aluminum Grip Ring 13.4 IT95022100 Aluminum Grip Cap 13.5 YZGB7710-32*3.2N19 Sock et Set Screw 10-32UNF*3.2 Tube Plug □...
  • Page 12 Exploded View and Parts List Wheel Frame ASSY Left Leg Frame ASSY Grade No. Ite mNo . Part No. Description 14.1 IT95080800 Wheel Frame 14.2 IN-D51202800 Rubber Sleeve Φ32*28 14.3 IN-S10111200 Rubber Sleeve Φ17*10.5 14.4 GB2766005-2RSC3NBK Bearing 14.5 IT80081400 Bushing Φ42 14.6 GB958DN2 Flat Washer Φ9*Φ16*1.6...
  • Page 13 Exploded View and Parts List Right Leg Frame ASSY Grade No. Ite mNo . Part No. Description 16.1 IT9508B0700 Right Leg Frame 16.2 FE97082800 Adjustable Handle Frame 16.3 FE970114100 Adjustable Handle End Cover 16.4 FE970114200 Adjustable Handle Top Cover 16.5 IT95081200 16.6 FE970112000...
  • Page 14 Exploded View and Parts List Swing Frame ASSY Grade No. Ite mNo . Part No. Description 18.1 IT90081000 Swing Frame 18.2 GB2766005-2RSC3NBK Bearing 18.3 IT80081400 Bushing Φ42 Connecting Frame ASSY Grade No. Ite mNo . Part No. Description 19.1 FE97082500 Connecting Frame 19.2 M01402000...
  • Page 15 Exploded View and Parts List Tension Cable ASSY Back Pad ASSY Grade No. Ite mNo . Part No. Description 23.1 IT95081501 Tension Cable 23.2 HF900-03A1002 Hex Flange Nut 23.3 BNH0562 Strap Bracket 23.4 GB70M10*35*15DN18 Sock et Head Cap Screw M10*35 23.5 NM10DN2 Nylon Lock Nut M10...

  • Page 16: Measurement Guide

    Measurement Guide BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw FHCS = Flat Head Cap Screw HHB = Hex Head Bolt CRPHS = Cross Recessed Pan Head Screw Millimeters Inches Diameter of bolt M6(1/4") M8(5/16") M10(3/8") M12(1/2") M16(5/8") (mm/inch)

  • Page 17: Assembly Instructions

    Assembly Instructions Assembly of the equipment takes professional installers about 2 hours. If this is the first time you have assembled this type of equipment, plan to spend more time. It is strongly recommended to assemble the equipment by professional installers. You may find it quicker, safer, easier to assemble this equipment with the help of a friend, as some of components may be large, heavy or awkward to handle alone.

  • Page 18: Assembly

    Assembly STEP 1 1. Attach one Adjustable Foot Plate (#27) to the Back Pad Frame ASSY (#12). 2. Attach the Rear Bracket (#5) to the Top Rear Shroud (#9) using: two M6*10 Cross Recessed Pan Head Screw (#48) Note: Wrench Tighten Bolts. STEP 2 Attach the Main Frame ASSY (#11) to the Weight Stack Frame ASSY (#1) using: twelve Φ11*Φ20*2 Flat Washer (#52)
  • Page 19 Assembly STEP 3 1. Attach the Shaft1 (#21) and the Shaft2 (#22) to the Main Frame ASSY (#11) using: two Φ11*Φ20*2 Arc Washer (#54) two M10*30 SHCS (#60) 2. Attach the Top Bracket ASSY (#2) and two Bottom Bracket ASSY (#3) to the Weight Stack Frame ASSY (#1) using: two M8*20 SHCS (#47) two Φ9*Φ16*1.6 Flat Washer (#51)
  • Page 20 Assembly STEP 3...
  • Page 21 Assembly STEP 4 1. Attach the Cover Plate (#25) to the Main Frame ASSY (#11) using: two Φ11*Φ20*2 Flat Washer (#52) two M10*25 SHCS (#59) 2. Put the Left Leg Frame ASSY (#15) and the Right Leg Frame ASSY (#16) to the Shaft1 (#21) and the Shaft2 (#22), then attach the Left Leg Frame ASSY (#15) and Right Leg Frame ASSY (#16) to the Connecting Frame ASSY (#19) using: four Φ13*Φ24*2.5 Flat Washer (#53)
  • Page 22 Assembly STEP 5 1. Attach two Leg Frame ASSY (#17) to the Left Leg Frame ASSY (#15) and the Right Leg Frame ASSY (#16) using: two Circlip For Shaft d0=25 (#57) two M10*25 SHCS (#59) 2. Attach the Seat Pad Frame ASSY (#13) to the Shaft1 (#21) and the Shaft2 (#22) using: two Φ11*Φ20*2 Arc Washer (#54) two M10*30 SHCS (#60) 3.
  • Page 23 Assembly STEP 6 Here is the assembly instruction for 160LBS Weights ! 1. Attach: two Guide Rod Φ19*1097 (#6) two Weight Rubber Bumper (#40) two Weight Stack Space (#101) fifteen Weight Plate 10LBS (#100) one Top Plate (#4) to the Weight Stack Frame ASSY (#1) using: two Guide Rod Fixing SleeveΦ25*Φ19*45 (#36) two Spring (#37) 2.
  • Page 24 Assembly STEP 6 Here is the assembly instruction for 200LBS Weights ! 1. Attach: two Guide Rod Φ19*1097 (#6) two Weight Rubber Bumper (#40) nineteen Weight Plate 10LBS (#100) one Top Plate (#4) to the Weight Stack Frame ASSY (#1) using: two Guide Rod Fixing SleeveΦ25*Φ19*45 (#36) two Spring (#37) 2.
  • Page 25 Assembly STEP 6 Here is the assembly instruction for 235LBS Weights ! 1. Attach: two Guide Rod Φ19*1097 (#6) two Weight Rubber Bumper (#40) two Weight Stack Space (#101) fifteen Weight Plate 15LBS (#102) one Top Plate (#4) to the Weight Stack Frame ASSY (#1) using: two Guide Rod Fixing SleeveΦ25*Φ19*45 (#36) two Spring (#37) 2.
  • Page 26 Assembly STEP 6 Here is the assembly instruction for 295LBS Weights ! 1. Attach: two Guide Rod Φ19*1097 (#6) two Weight Rubber Bumper (#40) nineteen Weight Plate 15LBS (#102) one Top Plate (#4) to the Weight Stack Frame ASSY (#1) using: two Guide Rod Fixing SleeveΦ25*Φ19*45 (#36) two Spring (#37) 2.
  • Page 27 Assembly All weight plate sticker paste schematic diagram...
  • Page 28 Assembly STEP 7 1. Attach four 4.5" Pulleys (#29) to the Weight Stack Frame ASSY (#1) using: seven Φ11*Φ20*2 Flat Washer (#52) three M10 Nylon Lock Nut (#55) four M10*50 SHCS (#61) 2. Attach one 4.5" Pulleys (#29) to the Movable Pulley Frame (#20) using: two Φ11*Φ20*2 Flat Washer (#52) one M10 Nylon Lock Nut (#55) one M10*50 SHCS (#61)
  • Page 29 Assembly STEP 7...
  • Page 30 Assembly Step 8 Tips: Pre-assemble eight Cross Recessed Pan Head Screws into the Weight Stack Frame ASSY (#1) and Bottom Bracket ASSY (#3), not wrench tighten Bolts, Assemble the shroud with the bolt on. 1. Attach the Left Front Shroud (#33) and the Right Front Shroud (#34) to the Weight Stack Frame ASSY (#1) and the Bottom Bracket ASSY (#3) using: two M6*16 CRPHS (#49) four M6*20 CRPHS (#50)
  • Page 31 Assembly STEP 8...
  • Page 32 Assembly STEP 9 1. Attach the Back Pad ASSY (#31) to the Back Pad Frame ASSY (#12) using: two Φ11*Φ20*2 Flat Washer (#52) two M10*80 SHCS (#63) 2. Attach the Seat Pad (#30) to the Seat Pad Frame ASSY (#13) using: two Φ11*Φ20*2 Flat Washer (#52) two M10*100 SHCS (#64) 3.

  • Page 33: Adjust Instructions

    Adjust Instructions The Use Position adjustment 1. Pull the Adjustable Support and Adjust the Leg Frame to the desired position. 2. Make sure the pin gets into the hole completely. The use of Selector Pin W/Coil 1. Select an appropriate weight and put the Selector Pin W/Coil into the hole on it. 2.

  • Page 34: Maintenance Schedule

    Maintenance Schedule COMMERCIAL HOME LATEST DATE ENTRY ROUTINE MAINTENANCE MAINTENANCE Inspect; Links, Pull Pins, Snap Locks, DAILY WEEKLY Swivels, Weight Stack Pins Clean; DAILY WEEKLY Upholstery Inspect; DAILY WEEKLY Cables or Belts and their tension Inspect; WEEKLY 3 MONTHS Accessory Bars, and Handles Inspect;...

  • Page 35: General Maintenance Information

    General Maintenance Information Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: * Check all pieces for signs of visible wear or damage. * Check springs in snap hooks and pull-pins for proper tension and alignment. * If the spring sticks or has lost its rigidity, replace it immediately. Upholstery: * To ensure prolonged upholstery life and proper hygiene, all upholstered pads should be wiped down with a damp cloth after every workout.

  • Page 36: Weight Training Tips

    Weight Training Tips Use this manual to guide you through the basic exercises you can perform on your equipment. To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program. Always consult your physician before starting any exercise program. To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training.

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