lanry DF6100-EC Operation & Maintenance Manual

lanry DF6100-EC Operation & Maintenance Manual

Doppler ultrasonic flow meter
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DF6100-EC
Doppler Ultrasonic Flow Meter
Clamp-on
Operation & maintenance
Manual
REV 4/2017

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Summary of Contents for lanry DF6100-EC

  • Page 1 DF6100-EC Doppler Ultrasonic Flow Meter Clamp-on Operation & maintenance Manual REV 4/2017...
  • Page 2: Table Of Contents

    Doppler Ultrasonic Flowmeter DF6100 Manual Our CONTENTS 0 B 0 B 0 B 0 P ART 1 INTRODUCTIONS ............................. 3  6 B 6 B 6 B 6 B 1 .1 PRINCIPLE ................................3  7 B 1 .2 APPLICATION ..............................3  8 B 1 .3 NOTES FOR APPLICATION ..........................
  • Page 3: B 0 B 0 P Art 1 Introductions

    Doppler Ultrasonic Flowmeter DF6100 Manual P ART 1 INTRODUCTIONS 0 B 0 B 0 B 0 1 .1 PRINCIPLE 6 B 6 B 6 B 6 B The Doppler ultrasonic flow meter is designed to measure volumetric flow of liquid within closed conduit, the pipe line must be filled full of liquids, there must be a certain amount of air bubbles or...
  • Page 4: .3 Notes For Application

    Doppler Ultrasonic Flowmeter DF6100 Manual 1 .3 NOTES FOR APPLICATION When installing transducers, it need enough straight pipe; When straight pipe is not enough, by setting menu SERVICE, the flowmeter will still get high accuracy, and obtain a more accurate reading. more details, please see 4.3.16 SERVICE mode; The measured liquid must contain a certain amount of air bubbles or suspended solids.
  • Page 5: Part 2 Transmitter Mounting And Wiring

    Doppler Ultrasonic Flowmeter DF6100 Manual PART 2 TRANSMITTER MOUNTING AND WIRING 2 .1 MOUNTING LOCATION 1 0 B 8 B 8 B 8 B Mount the transmitter in a location that is: Where little vibration exists Protected from falling corrosive fluids Within ambient temperature limits -20 to +60°C Out of direct sunlight.
  • Page 6: 1 B 9 B 9 B 9 B 2 .2 Transmitter Wirings

    Doppler Ultrasonic Flowmeter DF6100 Manual Fig 2.2 Transmitter Mounting Dimensions 2 .2 TRANSMITTER WIRINGS 1 1 B 9 B 9 B 9 B Fig 2.3 Transmitter Wiring Diagram...
  • Page 7: 8 B 2 .2.1 Transducer Wiring Connections

    Doppler Ultrasonic Flowmeter DF6100 Manual 2 .2.1 Transducer Wiring Connections 2 8 B Fig 2.4 Transducer Cable Please connect the Transducer A to Transmitter terminals “- +” TRANSMIT, red + to “+”, and black “-” to “-”, and connect the Transducer B to terminals “- +” RECEIVE. 2 .2.2 Power Supply Wiring Connections 2 9 B For fixed flow meter, the power supply can be connected to 85-265VAC or 24VDC.
  • Page 8: 1 B 2 .2.4 Relay Output

    Doppler Ultrasonic Flowmeter DF6100 Manual 2 .2.4 Relay output 3 1 B Please refer to 4.3.14 Dual Relay Configuration to see Menu Configuration. The relay operations are user configured via the front panel to act in flow rate alarm or error alarm, power supply interruption alarm and totalizer pulse.
  • Page 9: B 2 B 2 B P Art 3 Clamp-On Transducer Installation

    Doppler Ultrasonic Flowmeter DF6100 Manual P ART 3 CLAMP-ON TRANSDUCER INSTALLATION 2 B 2 B 2 B 2 B 3 .1 TRANSDUCER MOUNTING LOCATION 1 1 B 9 B 9 B 9 B Placement of the ultrasonic transducer is the most critical step in achieving an accurate and reliable flow reading.
  • Page 10: 2 B 1 0 B 1 0 B 1 0 B 3 .2 Transducer Installation Procedures

    Doppler Ultrasonic Flowmeter DF6100 Manual 3 .2 TRANSDUCER INSTALLATION PROCEDURES 1 2 B 1 0 B 1 0 B 1 0 B Locate the reference mounting positions of 3 and 9 o’clock (180° symmetrically) as shown in Fig 3.1. Fig 3.1 Two transducers must be installed 180° symmetrically. Two transducers called A and B transducer, A is transmitting transducer and B is receiving transducer, they must be installed 180°...
  • Page 11: 6 B 1 4 B 1 4 B 1 4 B 3 .5 Transducer Installation

    Doppler Ultrasonic Flowmeter DF6100 Manual Mounting of high temperature transducers is similar to Doppler flow meter standard transducers. High temperature installations require acoustic couplant Dow Corning 112 that is rated not to flow at the temperature that will be present on the pipe surface. 3 .5 TRANSDUCER INSTALLATION 1 6 B 1 4 B 1 4 B 1 4 B 1.
  • Page 12: 1 B 4 .2.2 Numeric Value Entry Procedure

    Doppler Ultrasonic Flowmeter DF6100 Manual 2. Press the DOWN arrow key to move to the desired selection. 3. Press ENTER to view the current selection. 4. If the current selection is desired, press ENTER to confirm. The unit will automatically advance to the next selection.
  • Page 13: 2 B 2 0 B 2 0 B 2 0 B 4 .3 Menu Struture

    Doppler Ultrasonic Flowmeter DF6100 Manual 4 .3 MENU STRUTURE 2 2 B 2 0 B 2 0 B 2 0 B 4 .3.1 Totalizer Reset 4 2 B 2 3 B 2 3 B 2 3 B Press both the ENTER and the MENU keys when in the RUN mode to reset the totalizer. The message TOTAL RST will be displayed for a few seconds to indicate that the totalizer had been cleared.
  • Page 14: 7 B 2 8 B 2 8 B 2 8 B 4 .3.6 Engineering Units Rate Interval

    Doppler Ultrasonic Flowmeter DF6100 Manual GALLONS - U.S. Gallons LITERS - Metric Liters MGAL - Millions of U.S. Gallons CUBIC FT - Cubic Feet M CU FT - Millions of Cubic Feet CUBIC ME - Cubic Meters MEGLTRS - Millions of Metric Liters ACRE FT - Acre Feet OIL BARR - Oil Barrels (42 U.S.
  • Page 15: 9 B 3 0 B 3 0 B 3 0 B 4 .3.8 Engineering Units Total Exponent

    Doppler Ultrasonic Flowmeter DF6100 Manual 4 .3.8 Engineering Units TOTAL Exponent 4 9 B 3 0 B 3 0 B 3 0 B TOTL MUL – Flow Totalizer Multiplier 0.01 to 1,000,000 Utilize for setting the flow totalizer exponent. This feature is useful for accommodating a very large accumulated flow.
  • Page 16: 3 B 3 4 B 3 4 B 3 4 B 4 .3.12 System Damping

    Doppler Ultrasonic Flowmeter DF6100 Manual range of settings for this entry is 0.500 to 2.0. The following example describes using the SCALE F entry. The Doppler flow meter is indicating a flow rate that is 3.0% higher than another flow meter located in the same pipe line.
  • Page 17: 5 B 3 6 B 3 6 B 3 6 B 4 .3.14 Dual Relay Configuration

    Doppler Ultrasonic Flowmeter DF6100 Manual The 4-20 CAL ? Entry allows fine adjustments to be made to the “zero” and span of the 4-20mA output. Select YES to access adjustment. To adjust the 4mA output, a milliammeter or reliable reference must be connected to the 4-20mA output. 4-20mA Test 4-20TEST –...
  • Page 18: 6 B 3 7 B 3 7 B 3 7 B 4 .3.15 Change Password

    Doppler Ultrasonic Flowmeter DF6100 Manual Fig 4.2 Single Point Alarm Operation 4 .3.15 Change Password 5 6 B 3 7 B 3 7 B 3 7 B PASSWORD – Change the Security Password 0-9999 By changing the Security Password from 0000 to some other value (any value between 0001-9999), configuration parameters will not be accessible without first entering that value when prompted.
  • Page 19 Doppler Ultrasonic Flowmeter DF6100 Manual When sound is not getting through the pipe as well or other conditions that the signal is weak, meter reading is smaller than actual flow, In this case, Select HIGH to increase the signal strength and then increase in flow rate.
  • Page 20: 3 B 4 .4 Operating Instruction

    Doppler Ultrasonic Flowmeter DF6100 Manual location where the transducers are mounted. Up to 10 linearization points may be entered. The microprocessor will perform a linear interpolation between data points entered in the linearization table and apply the associated correction factor to the measured flow rate.
  • Page 21: Part 5 Warranty And Service

    Doppler Ultrasonic Flowmeter DF6100 Manual PART 5 WARRANTY AND SERVICE 5 .1 WARRANTY 2 4 B 2 1 B 2 1 B 2 1 B The manufacturer provides one year warranty on all products, free of charge, but the users should be responsible for the one-way transportation fee from the customer to the factory.
  • Page 22 SERIES DF6100-EC SOFTWARE MAP - General Operations ID UNIT (Pipe Measurement Units) TOTL UNT (Flow Totalizer Units) PASSWORD (Locks Keypad) INCH (Inches) GALLONS XXXX (Other than 0000—Locks Keypad) 0000 (Keypad Unlocked) MM (Millimeters) LITERS MGAL (Million Gallons) CUBIC FT (Cubic Feet)
  • Page 23 SERIES DF6100-EC SOFTWARE - Output Configuration Map From “General Operations” Software Map 4-20MA FLOW 4MA (Flow Rate at 4 mA output) Configuration of Output 1 and 2 are essentially identical, so FLOW20MA (Flow Rate at 20 mA output) only Output 1 configuration is detailed.
  • Page 24 Fluid Properties Fluid Specific Gravity Sound Speed delta-v/degree C Kinematic Viscosity Absolute Viscosity 20 degrees m/s/degree C Centistok Centipoi Acetate, Butyl 1270 4163. Acetate, Ethyl 0.901 1085 3559. 0.489 0.441 Acetate, Methyl 0.934 1211 3973. 0.407 0.380 Acetate, Propyl 1280 4196.
  • Page 25 Oil, Castor 0.97 1477 4845.8 Oil, Diesel 0.80 1250 4101 Oil (Lubricating X200) 1530 5019.9 Oil (Olive) 0.91 1431 4694.9 2.75 100.000 91.2 Oil (Peanut) 0.94 1458 4783.5 Paraffin Oil 1420 4655.7 Pentane 0.626 1020 3346.5 Petroleum 0.876 1290 4229.5 1-Propanol 0.78 1222...
  • Page 26 Steel, Stainless Steel, P.V.C. Standard Schedules SCH. 10 SCH.5 SCH.20 SCH.30 STD. SCH. 40 SCH. 60 X STG. SCH. 80 SCH. 100 SCH. 120 SCH. 140 SCH. 180 (LTWALL) Nominal OUTSIDE Pipe Size DIAMETER Wall Inches Wall Wall Wall Wall Wall Wall Wall...
  • Page 27 Cast Iron Pipe Standard Classes CLASS A CLASS B CLASS C CLASS D CLASS E CLASS F CLASS G CLASS H O.D. I.D. Size O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. Wall Wall Wall Wall Wall...
  • Page 28 Ductile Iron Pipe Standard Classes CementLining Pipe Outside Std./Double Class 50 Class 51 Class 52 Class 53 Class 54 Class 55 Class 56 Size Diameter Thickness (inches) (inches) ID Wall Wall ID Wall ID Wall ID Wall Wall Wall 6.40 0.25 3.96 3.46 0.25...
  • Page 29 FPS TO GPM CROSS - REFERENCE (Schedule 40) Nominal I.D. Pipe (Inches) 1.05 2.6989 4.0484 5.3978 6.7473 8.097 9.4462 10.796 12.145 13.490 14.844 16.190 17.540 18.890 20.240 21.590 22.941 24.290 1.25 1.38 4.6620 6.9929 9.3239 11.655 13.99 16.317 18.648 20.979 23.310 25.641 27.970...
  • Page 30 FPS TO GPM CROSS - REFERENCE (Schedule 40) Nominal I.D. Pipe (Inches) 16.88 697.52 1046.3 1395.0 1743.8 2093.0 2441.3 2790.1 3138.8 3488.0 3836.3 4185.0 4534.0 4883.0 5231.0 5580.0 5928.9 6277.7 18.81 866.14 1299.0 1732.0 2165.3 2598.4 3031.5 3464.6 3897.6 4330.7 4763.8 5196.8 5629.9...
  • Page 31 Lanry Instruments (Shanghai) Co.,Ltd Add: 6 Floor , Block F,Bldg 5,No.2800 Jiuxin Rd., Songjiang District, Shanghai 201612,China Tel:86 21-67801665,67618991 Fax:86 21-67801625 http://www.lanry-flow.com...

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