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HYDROSCAND H24BASIC User Manual

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H24BAsIC
H32BAsIC
UseR MAnUAL
edition I - 2018-02-05
serial number:

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Summary of Contents for HYDROSCAND H24BASIC

  • Page 1 H24BAsIC H32BAsIC UseR MAnUAL edition I - 2018-02-05 serial number:...
  • Page 2 High quality and reliable performance in a demanding environment was the primary focus. Downtime and unnecessary service is always more expensive than the small extra cost of a quality product. That was the philosophy and still is for what became Hydroscand Machine AB in Säter, 20 years ago.

  • Page 3: Table Of Contents

    7. TECHniCAL DATA ...........15 8. TECHniCAL / ELECTRiCAL DRAW ....16 - 27 8.1 H24BASiC SpARE pART LiST ....16 - 17 8.2 H32BASiC SpARE pART LiST ....18 - 19 8.3 ELECTRiCAL DRAWS 400V 3pH ... 20 - 23 8.4 ELECTRiCAL DRAWS 230V 1pH ...

  • Page 4: Introduction

    This manual provides necessary information for safe use of this machine. This ma- nual is the result of continual development, testing and technical evaluations that are registered and verified by Hydroscand Machine AB according to 2006/42/EC in order to secure result validity.

  • Page 5: Equipment

    All maintenance not described in this manual must be performed by an authorized service technician. 3. equipment H24BASiC and H32BASiC are hydraulic crimping machines designed for crimping hydraulic hose and intended for use in service vehicles and smaller volumes. This machine is not intended for large-scale production.

  • Page 6: Warranty

    Ensure that the machine is undamaged and that all of the described items are present upon arrival or shortly after. Hydroscand Machine is not liable for incorrect or missing parts that are not reported within eight (8) days after delivery.

  • Page 7: Identification

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05 3.3 Identifi cation The machine can be identifi ed by the CE-label with the following information located on its backside: • Manufacturer • Serial number • Manufactured year • Weight • Voltage • pressure • Force note! It is absolutely prohibited to remove or da- mage the identifi cation plates.

  • Page 8: Start-Up

    4.3 Filling the oil H24/H32BASIC is delivered with an empty 24 liter oil tank. Fill the tank to the indicator mark on the oil stick. Use only the oil recommended by Hydroscand Machine AB. Recommended oil: iSO VG46 4.4 selecting dies Determine the crimping dimensions for the current operation and select the die set with the correct interval that corresponds to the crimping measurement.

  • Page 9: Changing Die Set

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05 Locking mechanism to lock the set crimping measurement The measured crimping diameter can sometimes differ slightly from the set (requested) crimping diameter because of expansion of the ferrule on the coupling. Compensate this by readjusting the setting dial. H24 DIes H32 DIes Die Set...

  • Page 10: Qc- Tool

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05 Locking pin Die change tool Die size marking Die set pin qC - tool Hole for qC Tool 4.7 Changing die sets with the QC-tool The qC-tool allows you to change entire die sets in just one step. Fully contract the dies together to zero (0).

  • Page 11: Crimping

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05 note! Ensure that the die set pins are inserted correctly in the master die holes. Retract the dies immediately if you see that the die set pins lie outside of the hole. pay attention! Mistakes can lead to extensive repairs.

  • Page 12: Maintenance

    Change the filter every time the oil is changed. Fill the new oil to the mark on the measurement stick (see photo 1). Loosen the filter lid screws (see photo 2), lift the filter (see photo 3) and change. Use only the oil recommended by Hydroscand Machine AB: Iso VG46...

  • Page 13: Calibration

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05 5.3 Calibration if the actual crimping measurement differs too much from the set crimping measurements then calibrate the machine, perform this with die set size 19. insert a Ø22x3 hydraulic pipe, or a ferrule, to the machine and crimp to Ø19mm. Measure the crimped application thoroughly.

  • Page 14: Trouble Shooting

    2. Low oil level. Add oil. 3. Electrical/mechanical Service is required, failure contact Hydroscand Machine AB. Low crimping force: 1. insufficient lubrication. Lubricate. 2. Low oil level. Add oil. 3. Faulty pressure relief valve Check hydraulic pressure.

  • Page 15: Technical Data

    DIMensIons H24BAsIC: teCHnICAL DAtA H24BAsIC: Depth/ Width/ Height....400x800x530 mm Capacity ........3/16” – 1 1/2” Crimping range ....... 10 - 61 mm Weight ........125 kg (without oil) Max opening ......... +25 mm DIMensIons H32BAsIC: Crimping force ........1370 kN pump fl ow .......... 9,4 l/min Depth/ Width/ Height....

  • Page 16: Technical / Electrical Draw

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 17 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 18: H32Basic Spare Part List

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 19 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 20: Electrical Draws 400V 3Ph

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 21 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 22 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 23 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 24: Electrical Draws 230V 1Ph

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 25 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 26 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 27 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 28: Electrical Draws 230V 3Ph

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 29 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 30 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 31 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 32: H24Basic Crimping Head

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...

  • Page 33: H32Basic Crimping Head

    H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 34 H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05...
  • Page 35 1, SE-783 90 Säter, Sweden phone: +46-(0)225-573 30 Fax: +46-(0)225-501 08 info@hydroscand-machine.se www.hydroscand-machine.se...

This manual is also suitable for:

H32basic

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