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HYDROSCAND H120BASIC User Manual

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H120BAsIC
UseR MAnUAL
edition II - 2016-12-28
serial number:

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Summary of Contents for HYDROSCAND H120BASIC

  • Page 1 H120BAsIC UseR MAnUAL edition II - 2016-12-28 serial number:...

  • Page 2: Table Of Contents

    EdItIon I 2015-06-01 Contents 1. IntroductIon .............3 2. SAFEtY ruLES ...........3-4 3. EquIpmEnt ............4-8 3.1 WArrAntY ............5 3.2 ImportAnt ............5 3.3 IdEntIFIcAtIon ........6 - 7 3.4 uSEr IntErFAcE IdEntIFIcAtIon ......8 4. cALIbrAtIon ............8 5. StArt - up ............9-11 5.1 poSItIon ............9...

  • Page 3: Introduction

    Hydroscand Machine AB according to 2006/42/EC in order to secure result validity.

  • Page 4: Equipment

    All maintenance not described in this manual must be performed by an authorized service technician. 3. equipment h120bASIc is a hydraulic crimper designed to crimp hydraulic hose, for service and serial production. the machine consists of the chassie (tank), crimping head, the electronic unit and pump unit.

  • Page 5: Warranty

    Repairs under the warranty are to be made only by Hydroscand Machine AB or an authorized service technician approved by Hydroscand Machine AB. Lost income or extra costs that may arise for any reason are not covered by the warranty.

  • Page 6: Identification

    EdItIon II 2016-12-28 3.3 Identification The machine can be identified by CE plate which is fixed externally at the rear. Manufacturer Serial number Manufactured year Weight Voltage note! It is absolutely prohibited to remove or damage the identification plates. Contact an autho- rized service workshop for new plates if they become damaged and unreadable.
  • Page 7 EdItIon II 2016-12-28 H120BAsIC Mirror Manometer electrical box Door to access the oil fi ller cap and the fi lter. Crimping head Control panel emergency stop Page 7...

  • Page 8: User Interface Identification

    Locking mechanism to lock the set crimping measurement Use the calibration tool that followed with H120BASIC and PUSH ”Teach In and crimp button” together until the dies meet the calibration tool and tool shold be locked before the LED indicator fl ashes, if not please repeat 3.

  • Page 9: Start Up

    5.2 Filling the oil H120BASIC is supplied without oil in the tank. The tank holds 180 liters. Open backside cover on the machine. Open the fi lling cap (1) and fi ll up as much oil as possible. Fill to the mark on the sight glass.

  • Page 10: Die Sets

    EdItIon II 2016-12-28 5.6 Die sets Die Set Crimping area 32-10 10-12 mm 32-12 12-14 mm 32-14 14-16 mm 32-16 16-19 mm 19-22 mm 32-19 32-22 22-26 mm 32-26 26-30 mm 32-30 30-34 mm 32-34 34-39 mm...

  • Page 11: Changing Die Set With Qc Tool

    EdItIon II 2016-12-28 5.8 Changing die set with QC tool As an addition to the machine there is a die set rack (qc-stand) and a qc tool. using the qc-tool, the entire die set can be changed in one operation as follows. If there are no dies in the machine start directly at step 4.

  • Page 12: Maintenance

    (1). Excess grease should be removed. Lubricate rather less and often than seldom and a lot. If the machine is not lubricated the machine loses power and the sliding surfaces inside the machine will be damaged. Use only grease recommended by Hydroscand machine Ab.

  • Page 13: Trouble Shooting

    EdItIon II 2016-12-28 7. trouble shooting Problem Reason Solution Machine will not start: 1. no power. connect, check fuses. 2. Em-stop no reset Press reset button. 3. Motor protection has been check motor protection. tripped. Machine starts but cylinder will 1.

  • Page 14: Technical Data

    ........0,39 - 3,42 crimping force in metric tons ........280 DesIGnAtIon PARt nUMBeR: crimping force in kn ..........2800 h120bASIc ..........9028-01-02 maximum hose size in inch ........2” die Set ..............h 32 DIes: PARt nUMBeR: maximum travel of dies in mm ......70 mm h32-10 ............

  • Page 15: Electrical Draws

    EdItIon II 2016-12-28 9. electrical Draws Page 15...
  • Page 16 EdItIon II 2016-12-28 9. electrical Draws Page 16...
  • Page 17 EdItIon II 2016-12-28 9. electrical Draws Page 17...
  • Page 18 EdItIon II 2016-12-28 9. electrical Draws Page 18...
  • Page 19 EdItIon II 2016-12-28 9. electrical Draws Page 19...
  • Page 20 EdItIon II 2016-12-28 9. electrical Draws Page 20...
  • Page 21 EdItIon II 2016-12-28 9. electrical Draws Page 21...
  • Page 22 EdItIon II 2016-12-28 9. electrical Draws Page 22...
  • Page 23 EdItIon II 2016-12-28 9. electrical Draws Page 23...
  • Page 24 EdItIon II 2016-12-28 9. electrical Draws Page 24...

  • Page 25: Spare Part

    EdItIon II 2016-12-28 10. spare Part Page 25...
  • Page 26 EdItIon II 2016-12-28 10. spare Part Page 26...
  • Page 27 EdItIon II 2016-12-28 10. spare Part Page 27...
  • Page 28 EdItIon II 2016-12-28 10. spare Part Page 28...
  • Page 29 EdItIon II 2016-12-28 10. spare Part Page 29...

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