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Summary of Contents for HYDROSCAND H24DC
- Page 1 H24DC H32DC USER MANUAL Edition III - 2015-06-17 Serial number: _________________...
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Page 2: Table Of Contents
CoNtENtS 1. IntroductIon ........3 2. SAFEtY ruLES ........3-4 3. EquIpmEnt ...........4-7 3.1 WArrAntY ........5 3.2 ImportAnt ........5 3.3 IdEntIFIcAtIon ......6-7 4. StArt - up ......... 8-12 4.1 FILLInG tHE oIL ....... 8 4.1.1 mAcHInE pLAcEmEnt ....8 4.2 ELEctrIcAL InStALLAtIon .... -
Page 3: Introduction
The use of any spare parts that deviate from this manual’s specifications, any other changes/manipula- tions (however insignificant) made to your machine releases Hydroscand Machine AB from any liability for consequences that arise due to the machine’s performance, level of safety for nearby persons and/ or personal property. -
Page 4: Equipment
3. Equipment The H24DC and H32DC are battery-powered swaging machines designed for crimping hy- draulic hose and intended for use in service vehicles in the fi eld where 12V/24V power source is available. The machine is designed for smaller hose-crimping series and not for large-scale production. -
Page 5: Warranty
Repairs under the warranty are to be made only by Hydroscand Machine AB or an authorized service technician approved by Hydroscand Machine AB. Lost income or extra costs that may arise for any reason are not covered by the warranty. -
Page 6: Identification
H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 3.3 Identification The machine can be identified by the CE-label with the following information located on its backside: • Manufacturer • Serial number • Manufactured year • Weight • Voltage • Pressure • Force Note! It is absolutely prohibited to remove or damage the identification plates. - Page 7 H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 H24/H32DC pump unit carrying handles Adjustment dial Crimping contraction buttom Crimping retraction button dies plus/minus poles Gas spring retraction pump unit carrying handles Adjustment dial Crimping contraction button Crimping retraction button dies plus/minus poles Page 7...
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Page 8: Start-Up
3 liters H24/H32DC is delivered with an empty oil tank. 2 liters Fill the tank to the indicator mark on the oil stick. Use only the oil recommended by Hydroscand 1 litre Machine AB. Recommended oil: ISO VG46 4.1.1 Machine placement Place the machine on a stable and fl at surface. -
Page 9: Changing Die Set
H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 H24 DIES H32 DIES Die Set Crimping area Die Set Crimping area 20-10 10-12 mm 32-10 10-12 mm 20-12 12-14 mm 32-12 12-14 mm 20-14 14-16 mm 32-14 14-16 mm 20-16 16-19 mm 32-16 16-19 mm 20-19 19-23 mm... - Page 10 H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 Locking pin die change tool die size marking die set pin qc - tool Hole for qc tool Page 10...
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Page 11: Changing Die Set With The Qc- Tool
H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 4.6 Changing die sets with the QC-tool The QC-tool allows you to change entire die sets in just one step. Fully contract the dies together to zero (0). Insert the qc-tool in the holes for the qc change tool in the contracted dies and then completely retract (return) the dies. -
Page 12: Crimping
Use a small brush to lubricate the cone-like surfaces in the cylinder. It is better to lubricate sparingly and more often than seldom and excessively. Without lubrication, the machine looses power and can damage the gliding surfaces. Use only the lubrication recommended by Hydroscand Machine AB: optimol viscogen 4 Page 12... -
Page 13: Changing The Oil
H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 5.2 Changing the oil The oil should be changed once per year. Retract the dies. Fill oil to the mark on the oil stick. Use only the oil recommended by Hydroscand Machine AB: ISo VG46 4 liters 3 liters... -
Page 14: Trouble Shooting
H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17 6. trouble shooting Problem Reason Solution Machine will not start: 1. battery not connected connect 2. Battery must be charged charge/replace 3. Fuse blown replace fuse Machine starts but cylinder will 1. battery poles connected Switch poles not move: incorrectly... -
Page 15: Technical Data
Width/ Height ......450x520x370 mm depth/ Width/ Height ......420x540x400 mm Weight ............... 80 kg Weight .............. 115 kg tECHNICAL DAtA H24DC: tECHNICAL DAtA H32DC: crimping range in mm......10 - 61 mm crimping range in mm ........10 - 87 mm crimping range in inch...... -
Page 16: Technical / Powerpack Draws
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