hydrotab SR Series Operation Manual
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SR Series & 3DHC Installation - Operation Manual

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Summary of Contents for hydrotab SR Series

  • Page 1 Hydro Hydro Marine Engineering Marine Engineering SR Series & 3DHC Installation - Operation Manual...
  • Page 2: Disclaimer

    Trademark Notice Hydrotab is a registered trademark of Fair use statement Olympic Engineering Ltd, Greece. All other This manual can be printed or copied for trademarks, trade names or company your own use only.
  • Page 3: Table Of Contents

    Hydro Marine Engineering Table of Contents Disclaimer Installation Kit Required Tools for Installation Before Installation Safety precautions Proper Interceptor Installation in Transom Interceptor Installation Interceptor Installation (Indirect Air Supply) Air Unit Installation 3DHC Controller Installation Installation Schematic overview - Single Compressor Air Unit with One 3DHC Controller Installation Schematic overview - Single Compressor Air Unit With Two 3DHC Controllers Installation Schematic overview - Double Speed Air Unit with One 3DHC Controller Installation Schematic overview - Double Speed Air Unit with Two 3DHC Controllers...
  • Page 4: Installation Kit

    Χρησιμοποιήστε τρυπάνι &5,5mm x 6 τρύπες Lower edge of the hull Lower edge of the trim unit Άκρη γάστρας Κάτω μέρος του φλαπ 4. Cables 3. One Hydrotab AIR unit 12 OR 24VDC 3m-supply cable - Female E (Ignition) 10m Female-Female Extra 24V Relay RELAY...
  • Page 5: Required Tools For Installation

    Hydro Marine Engineering Required Tools for Installation Drill Ø5,5 Drill Ø3 Drill Ø4 Drill Ø8,5 Hole Saw Ø67 Screwdriver Allen Key No 5 Drilling tool Sikaflex gun Marking tool (pencil or marker) Before Installation Make sure there are no obstructions behind the Attention! Please make sure that the pipe drilling area (tanks, fuel lines, cabling) which can insertion hole is accessible from the engine room...
  • Page 6: Proper Interceptor Installation In Transom

    Hydro Marine Engineering Proper interceptor installation in transom Right Transom Interceptor Wrong Transom Interceptor If the boat's transom has a significant curvature, it is necessary to create a flat plane for the installation (acceptable flatness tolerance: 2mm). For aluminum hulls, it is suggested Isolation Plates between hull and interceptors to be installed. You can find installation instructions in the Isolation Plates Kit.
  • Page 7: Interceptor Installation

    Hydro Marine Engineering Interceptor Installation Use drill Ø4mm Use drill Ø4mm Χρησιμοποιήστε τρυπάνι Ø4mm Χρησιμοποιήστε τρυπάνι Ø4mm Use drill Ø8.5mm Χρησιμοποιήστε τρυπάνι Ø8.5mm Use drill Ø5,5mm x 10holes Χρησιμοποιήστε τρυπάνι Ø5,5mm x 10 τρύπες Lower edge of the hull Lower edge of the trim unit Tape Άκρη...
  • Page 8 Hydro Marine Engineering Optional: For Direct Air Supply: Advise the instructions. Direct air supply Indirect Air Supply Kit For Indirect Air Supply: Use the components included in the kit. You will need Sikaflex Gun Mount the pipe into the drilled hole. Apply Sikaflex to the interceptor.
  • Page 9: Interceptor Installation (Indirect Air Supply)

    Hydro Marine Engineering Interceptor Installation (indirect air supply) In case of indirect air supply, you can use the components included in the kit as shown in the image. WARNING: DO NOT MOUNT the Air Unit upside-down...
  • Page 10 Hydro Marine Engineering Air Unit Installation Pneumatic Connection Cut the 8mm pipe at the proper length and connect it to the Air Unit After you install the hose through the transom, mount the air fitting into the hose. Connect the push-in fitting...
  • Page 11: 3Dhc Controller Installation

    Hydro Marine Engineering 3DHC Controller Installation Use a 67mm hole saw drill...
  • Page 12 Hydro Marine Engineering 3DHC Controller Installation M3,5x13 Ignition switch signal When there is no voltage from the ignition, controller does not work.
  • Page 13: Installation Schematic Overview - Single Compressor Air Unit With One 3Dhc Controller

    Hydro Marine Engineering Installation Schematic overview - Single Compressor Air Attention! Unit with One 3DHC Controller UNIT 9-32V DC *Advice the fusing table and ensure that you apply the right fuse according to your boat’s voltage. CABLE 3m - F (Fuse 3A) (Fuse 3A) (Ignition)
  • Page 14: Installation Schematic Overview - Double Speed Air Unit With One 3Dhc Controller

    Hydro Marine Engineering Installation Schematic overview - Double Speed Air Unit with One 3DHC Controller Attention! UNIT 9-32V DC (Fuse 3A) (Ignition) In order to start the controller, the E wire must be connected to the “ON” Ignition Switch contact. CABLE POWER 3m - F...
  • Page 15: The 3Dhc Controller

    Hydro Hydro Marine Engineering Marine Engineering The 3DHC Controller Bow Down Down Left Right Bow Up Malfunction indication BLINKING LED MALFUNCTION 1st green on the left Left Interceptor does not return 1st green on the right Right Interceptor does not return 2nd green on the left Left Interceptor does not extend 2nd green on the right Right Interceptor does not extend...
  • Page 16: The 3Dhc Controller Functions

    Hydro Marine Engineering The 3DHC Controller Functions EMERGENCY RETRACTING Press the A + C buttons simultaneously for 1 second. NIGHT AND DAY MODE The indication brightness changes by pressing simultaneously the B + D buttons for 1 second. INTERCEPTOR POSITION MEMORY Press B + C buttons simultaneously until the red led E blinks, to save the interceptor position in the memory.
  • Page 17: The 3Dhc Controller Adaptation

    Hydro Marine Engineering 3DHC Controller Adaptation The controllers included in packaging, are pre-adjusted. The instructions of this page must be executed only by authorised technicians and only in case of: Controller replacement with a new one after failure Ÿ Ÿ Installation of a secondary controller that does not included in the initial set (Flybridge) To open the 3DHC Controller Find the switch and adjust as shown below...
  • Page 18: Single Air Unit Electrical Diagram

    Hydro Marine Engineering Electrical Diagram AIR Unit (ASM-01051) Compressor (PNE-01107) 5-pole Male Connector SY M BOL PART N o DESC RIPTION PNE-00017 VALVE COIL PNE-00017 VALVE COIL PNE-00017 VALVE COIL Battery PNE-00017 VALVE COIL RELAY 12 OR 24V ATTENTION! To avoid voltage drop use the right cable size. AIR UN IT POW ER C ABLE SIZE DISTAN C E F ROM BATTERY C ABLE SIZE...
  • Page 19: Single Air Unit Pneumatic Diagram

    Hydro Marine Engineering Pneumatic Diagram VALVE GROUP Exhaust Compressor (REV-00305) (PNE-01208) SYMBOL PART No DESCRIPTION NOTES PNE-00017 COIL STARBOARD RETRACT PNE-00017 COIL STARBOARD EXTEND PNE-00017 COIL PORT RETRACT PNE-00017 COIL PORT EXTEND...
  • Page 20: Spare Parts List - Model: Interceptor Sr300 (Asm-01269)

    Spare parts list MOD: 300SR (ASM-01269) BOM ID PartNo Description QTY. BOM ID PartNo Description QTY. GEN-00506 SR300 BACK BODY GEN-00305 FITTING COVER GEN-00508 SR300 FRONT COVER GEN-00306 FITTING COVER FLANGE GEN-00507 SR300 BLADE PNE-01215 DIRECT AIR SUPPLY PIPE FAS-02549 SCREW 6,1x48(23) ASM-01268 SR300 TUBULAR ASSEMBLY...
  • Page 21: Spare Parts List - Model: Interceptor Sr450 (Asm-01285)

    Hydro Marine Engineering Spare parts list MOD: 450SR (ASM-01285) BOM ID PartNo Description BOM ID PartNo Description GEN-00520 SR450 BACK BODY GEN-00305 FITTING COVER GEN-00522 SR450 FRONT COVER GEN-00306 FITTING COVER FLANGE GEN-00521 SR450 BLADE PNE-01215 DIRECT AIR SUPPLY PIPE SCREW 6,1x48(23) ASM-01284 SR450 TUBULAR ASSEMBLY...
  • Page 22: Spare Parts List - Air Unit (Asm-01051)

    FITTING, CUSTOM, FOR AIR UNIT FAS-02323 NUT FOR AIR UNIT REV-00422 THERMAL RELAY RECEPTACLE FAS-02324 WASHER FOR AIR UNIT RUB-00102 HYDROTAB AIR UNIT FRONT COVER GEN-00156 HYDROTAB AIR UNIT, TOP COVER RUB-00132 RUBBER MOUNT FOR COMPRESSOR (MALE) GEN-00157 HYDROTAB AIR UNIT, FS, BASE RUB-00133...
  • Page 23: Spare Parts List - Double Speed Air Unit (Asm-01086)

    Hydro Marine Engineering Spare parts list Double Speed Air Unit (ASM-01086 310 mm 270 mm 150 mm BOM ID PartNo Description BOM ID PartNo Description ELE-00034 AIR UNIT BOX BASE PNE-00552 PILOT NO Φ9 3/2 ELE-00035 AIR UNIT BOTTOM CAP PNE-00681 NUT 1/2 ELE-00181...
  • Page 24: Troubleshooting

    Hydro Marine Engineering Troubleshooting...
  • Page 25: Warranty Conditions

    Hydrotab's warranty only covers the repair or replacement of spare parts. System selections It is the sole responsibility of the buyer to choose the correct system and even with Hydrotab’s suggestion for a system, the overall responsibility is with the buyer.
  • Page 26 Hydro Marine Engineering Notes...
  • Page 27 Hydro Marine Engineering Notes...
  • Page 28 Hydro Marine Engineering 4, Papazoglou str. Hydro GR-17778 Athens Greece email: info@hydrotab.gr website: www.hydrotab.gr Marine Engineering REV.B...

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