Summary of Contents for Zip Water Zip HydroTap G4 BCS100/75
- Page 1 Zip HydroTap G4 ® Installation and Operating Instructions BCS Compact models Affix Model Number Label Here 802265 802265 v3.05 09.20 HT BCS Compact Commercial Instructions Page 1 of 32...
- Page 2 Tap Options The Zip HydroTap G4 appliance series offers a range of interchangeable taps to suit the customer’s needs. For ease of installation, it is recommended to fit the tap before installing the undersink Command Centre. The installation procedure for each of the taps is detailed in separate tap installations, supplied with the tap. For all operational features of the HydroTap, please refer to the User Guide.
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Page 3: Table Of Contents
Index HydroTap Specifications Installation Checklist ........................4 General Product Features ......................5 Important Safety Instructions ....................... 6 Warnings and Regulatory Information ..................7 Major Components and Accessories ................... 8 Technical Specifications ....................... 9 Before Installation and Site Requirements ................... 9-10 Installation procedure: STEP 1 - Fit the tap to the benchtop or sink, before installing the Command Centre. -
Page 4: Installation Checklist
Installation Checklist Before Installation: Read the instructions and check if there is adequate space to mount all of the components. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. Check the mains water pressure is between 300 - 700kPa Check the water quality to determine if extra filtration will be required. -
Page 5: General Product Features
General Product Features Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please contact your Zip Service Provider. What is the Zip HydroTap ? The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms. -
Page 6: Important Safety Instructions
Important Safety Instructions This manual contains important safety and installation instructions for the Zip HydroTap G4. Safety This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. -
Page 7: Warnings And Regulatory Information
72 hours, Zip recommends to perform a system flush. Failure to flush the system may affect water quality. 11. Due to the process of continuous improvement, Zip Water reserves the right to change details mentioned in this manual, without notice. -
Page 8: Major Components And Accessories
Major Components and Accessories Parts supplied Description Accessories Description 1 x HydroTap Softener Tap with hoses and head assembly (Classic tap shown) 1 x HydroTap Font Kit for Command Centre Arc & Cube Models with air and water filters 1 x Mains water Font Kit for Classic &... -
Page 9: Technical Specifications
Technical Specifications Cups of Glasses Models Boiling of Chilled Model Boiling ; Chilled and Sparkling Water per Water per BCSHA 5 in One Hour Hour BCSHA-A All-In-One Mains option BCSHA-AV All-In-One Vented option Disabled lever controls (optional accessory) Note: • The Cup measurement =167ml and the Glass measurement = 200ml •... -
Page 10: Refer To The Tap Installation Instructions, Supplied With The Tap
Before Installation Note Note: Check all cable and hose lengths against inlet /outlet positions before proceeding (See section 5 for general layout) • A potable water supply connection with isolating valve inside the cupboard within reach of the braided hoses and positioned so that the connection point and the stop cock will not be obstructed when the Command Centres are installed. -
Page 11: Section 2 - Ventilation
Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. Ventilation for All Models Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly only if the recommended air gaps are achieved during Installation. -
Page 12: Cut Out Details
Ventilation The following instructions are critical if there is insufficient cupboard air circulation If the air flow, using the silicon door buffers, is insufficient, it will be necessary to fit a standard HydroTap vent kit, which ensures heat dissipation through natural convection via installed vents. For high use applications, where the cupboard space temperature is near 35°C, or higher, the inlet vent (See Item B below) and silicon buffers, need to be fitted. - Page 13 Ventilation Typical Cut out procedure for 1. Mark out and cut the air inlet and door outlet holes as shown 2. Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space. 3.
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Page 14: Section 3 - Booster Heater
Section 3 Booster Heater Product Description The boost unit is a compact, electronically controlled auxiliary water heater. It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied with the BCSHAV model. However, it may be later installed, as an accessory for the BCS model, to increase its delivery. - Page 15 Booster Installation Installation Procedure Site requirements • The appliance must only be installed in a frost-free area. Never expose appliance to frost. • The appliance is designed for wall mounted installation and must be installed with water connectors facing upwards. •...
- Page 16 Booster Installation NOTE 1: This appliance is intended for use with the Zip HydroTap Command Centre. NOTE 2: Water connections must be pointing vertically upwards. NOTE 3: The booster unit should be installed as close as possible to the Zip HydroTap Unit as the 400mm connection hoses cannot be lengthened.
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Page 17: Step 4 - Fit The Co Gas Cylinder Section 4 - Co Cylinder 4.1 - Connect And Secure The 2.64Kg Co Gas Cylinder
Section 4 2.64kg CO Cylinder STORAGE WARNING: A CO gas cylinder of 2.640kg must be installed in an open plan area or in an enclosed room, with a volume no less than 50m . If more than 1 gas cylinder containing CO is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location. - Page 18 Regulator This gauge shows the pressure in the bottle This gauge shows the adjustable limit (2.7- 3.0 bar) and indicates when the bottle is empty. Initial required for the HydroTap to function correctly bottle pressure will be 35-40 bar. Green zone Relief valve ON - OFF knob...
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Page 19: Section 5 - Command Centre Installation
Section 5 Command Centre Installation NOTE: Before you install a unit, determine whether a water softener or an external filter is required. External Bypass Valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. -
Page 20: John Guest Fittings
Installation Instructions John Guest fittings (Insertion and removal) Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted. 1. Use a sharp knife to ensure the tube has a clean, straight edge. -
Page 21: Model Bcs 100/75
Installation Instructions Model BCS 100/75 Note: Note: the hoses the hoses need to have a need to have a constant downward constant downward gradient to the gradient to the Hydrotap to allow Hydrotap to allow all water to drain all water to drain back into the tanks. -
Page 22: Model Bcsha 100/75 - Aio Mains
Installation Instructions Model BCSHA 100/75 All-In-One (Mains) Note: the hoses the hoses Note: need to have a need to have a constant downward constant downward gradient to the gradient to the Hydrotap to allow Hydrotap to allow all water to drain all water to drain back into the tanks. -
Page 23: Model Bcshav 100/75 - Aio Vented
Installation Instructions Model BCSHAV 140/74 All-In-One (Vented) Note: Note: the hoses the hoses HydroTap Booster need to have a need to have a Mixer constant downward constant downward Connections gradient to the gradient to the Hydrotap to allow Hydrotap to allow all water to drain all water to drain back into the tanks. -
Page 24: Model Bcsha 140/75 - 5-In-1 Vented
Installation Instructions Model BCSHA 140/75 HydroTap 5-In-1 Vented Note: the hoses the hoses Note: HydroTap Booster need to have a need to have a Mixer constant downward constant downward Connections gradient to the gradient to the Hydrotap to allow Hydrotap to allow all water to drain all water to drain back into the tanks. -
Page 25: Section 6 - Commissioning
Section 6 Commissioning Do not commission your HydroTap until it is ready to be used! The HydroTap is designed to be installed, commissioned and used within 48 hours. If your HydroTap is left idle before use, a filter change and sanitisation may be required. •... -
Page 26: Boiling Calibration
Commissioning 1. Press [Start] [Stop] buttons to start and stop the filter flush. 2. Turn the flush line stop cock ON. 3. Press [Start] and allow at least 10 litres of water to flush through the filter. 4. The product details will be displayed in the screen. 5. -
Page 27: Sensor Calibration
Commissioning To enable Booster unit (when installed): 1. Press the [MENU] button for main menu. 2. Press the [Install] button. 3. Press the [Booster] button. 4. In the next screen, press button to enable the Booster. 5. Water must be run through the Booster for a min of 30 seconds, before the heater will activate. -
Page 28: Command Centre Flush
Commissioning Command-Centre Flush All G4 HydroTap products are currently sanitised after functional test at the factory. Due to the sanitisation process, residue from the sanitisation liquid might remain in the product, which requires the products to be flushed with fresh water at installation. 1. -
Page 29: Troubleshooting Table
Troubleshooting System Fault Possible Cause Solutions Message Power board fault Electrical disruption Check power supply and all fuses Interface fault Internal fault Call Zip Service Level board fault Internal fault Call Zip Service Condenser screen blocked Blocked Air filter Remove blockage / Clean filter / check user guide Water leak, Isolate mains Water leak Turn off mains water supply / Call for service... -
Page 30: End Of Life Disposal
End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. Page 30 of 32 802265 v3.05 09.20 HT BCS Compact Commercial Instructions... - Page 31 Notes 802265 v3.05 09.20 HT BCS Compact Commercial Instructions Page 31 of 32...
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Page 32: Contact Details
| (+612) 9796 3100 | 1800 ZIP TAP (1800 947 827) WMKA00099 AS 3498 The terms “Zip” and “HydroTap” are registered trade marks of Zip Water (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more patents and further patent applications are pending.