Zip Water HydroTap G5 Installation Instructions Manual

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HydroTap G5

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BCS60, BCS60 H, BCS100, BCS100 H Command Centres

809997 v3.00 08.24 G5 BCS60_100 Online install instructions

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Page 1 Installation instructions HydroTap G5 ® Model : BCS60, BCS60 H, BCS100, BCS100 H Command Centres 809997 v3.00 08.24 G5 BCS60_100 Online install instructions...
Page 2: Table Of Contents
BCS60 with Celsius Plus All in One Pull Out models, General layout ..............32 BCS60 with Celsius Plus All in One models, General layout ................33 BCS60 HydroTap G5 models ..........................34 BCS60 H HydroTap and vented mixer tap combinations .................35 BCS60 All-In-One 'Mains' tap ..........................36 BCS60 H All-In-One Classic 'Vented' tap ......................37...
Page 3 INSTALLATION INSTRUCTIONS Table of contents Section 5 Commissioning ....................43 Commissioning using the HydroTap Clean can ....................43 Section 6 Service and Trouble shooting ................54 Section 7 Operation and Maintenance ................55 Cleaning ................................55 Section 8 End of life disposal ...................56 809997 v3.00 08.24 G5 BCS60_100 Online install instructions...
Page 4: Using These Instructions
Using these instructions Explanation of symbols Button/ WARNING DANGER DANGER DANGER Read the coin battery WARNING Electric shock Hot surface Flammable instructions Safety instructions Read and use the instructions and safety information supplied with individual kit components for a safe installation. Section 1 IMPORTANT SAFETY INSTRUCTIONS Compliance In Australia electrical installation must comply with AS/NZS3000.
Page 5 Application The HydroTap G5 Home series is intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments; • Farm houses and by clients in hotels, motels and other residential type environments;...
Page 6 IMPORTANT SAFETY INSTRUCTIONS Compressed gas warning - HydroTap Clean can • Read label before use. • Keep out of reach of children. • Use according to SDS (safety data sheet). • Pressurised container. Contains gas under pressure,may explode if heated. •...
Page 7: Warnings And Regulatory Information
WARNINGS AND REGULATORY INFORMATION • For continued safety of this appliance it must be installed, operated and maintained in accordance with the manufacturer’s instructions. • This appliance may deliver water at high temperature. Refer to the Plumbing Code of Australia (PCA), local requirements and installation instructions to determine if additional delivery temperature control is required.
Page 8 WARNINGS AND REGULATORY INFORMATION • For water taste and quality reasons, following any non-use period of more than 72 hours, Zip recommends to perform a system flush. Failure to flush the system may affect water quality. • For UK, this appliance only contains materials that conform to the requirements of BS6920:2014 ‘Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water'.
Page 9: Technical Data
Technical data Technical data table Dimensions Power rating kW Power rating kW Weight Model W x D x H (mm) 220-240V 50Hz 220V 60Hz (kg) Command Centre only Boiling Chilled Sparkling models BCS100, BCS100H 2.15 + Booster 2.05 + Booster 395 x 487 x 333 BCS60, BCS60 H 2.15...
Page 10: Supplied Parts Checklist
Supplied parts checklist BCS models Parts supplied in the kit BCS60 BCS60 H BCS100 BCS100 H HydroTap tap, pipes, tubes  hoses and fittings Vented Mixer Tap, hoses,   fittings & instructions Mains Mixer Tap, hoses, Optional  fittings & instructions Command Centre Command Centre ...
Page 11: Installation Checklist
Installation checklist • Check if there is adequate space to install all of the components. • Note Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. • Check the mains water pressure is within min / max requirements. •...
Page 12: Before Installation
Before installation • Review of all the technical specifications. • Ensure the under counter cupboard floor can support the product weight when full of water (allow an extra 3-8kg when full). • Sufficient space in the cupboard to install the Command Centre and other components in accordance with these installation instructions.
Page 13: General Product Features
General product features Thank you for purchasing a Zip HydroTap G5. Please read and follow these instructions carefully to ensure safe and trouble free operation. If help and advice is required, contact your local service provider. What is the Zip HydroTap G5 ? This Zip HydroTap G5 is an electronically controlled, filtered, boiling, chilled and sparkling (functionality is dependant upon model purchased) drinking water system for the kitchen.
Page 14: Section 2 Ventilation
Section 2 Ventilation Read and use the instructions and safety information supplied with individual kit components for a safe installation. Clearance envelope & airflow The integrated vent aperture must be cut out of the cupboard floor & mounting plate fitted. The vent provides a safe exhaust for the refrigerant gas in the unlikely event of a leak.
Page 15 Section 2 Ventilation BCS60, BCS60 H, BCS100, BCS100 H ventilation options Vent grilles & plates cut-outs Option 1: Ventilation arrangement using large cupboard with For integrated vent cut-out, check min. 40mm overhang Directing warm air straight into the room. size relative to your product. Must be installed For Command Centre width 395mm For mounting plate options, refer...
Page 16 Section 2 Ventilation BCS60, BCS60 H, BCS100, BCS100 H ventilation options, continued Option 3: Ventilation arrangement if using a large cupboard with less than 40mm, or no overhang. Directing warm air into the kick space & out through a vent grille. Must be installed Must be installed Inlet...
Page 17: Section 3 Ancillary Installations - Install Rail Installation (Uk Only)
Section 3 Ancillary Installations - Install Rail installation (UK only) Description • The install rails can be used to safely connect a wide range of water appliances to the mains water supply. The install rails include an isolation valve, double check valves, tamper proof pressure reducing valve pre- set to 0.3 MPa and a flood preventer with reset.
Page 18: Section 3 Ancillary Installations - Connect To The Water Supply
Section 3 Ancillary Installations - Connect to the water supply Connect the braided hose to the mains water supply Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note correct strainer orientation. Note Mixer tap installations also use a ‘Tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.
Page 19: Section 3 Ancillary Installations - External Limescale Filter Bypass Valve
Section 3 Ancillary Installations - External Limescale filter bypass valve External bypass valve The following products have an external bypass valve. The external bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration.
Page 20: Section 3 Ancillary Installations - Limescale Filter Installation (Uk Only)
Section 3 Ancillary Installations - Limescale filter installation (UK only) Limescale filter Note UK only option. An external lime scale filter may be fitted as an optional accessory to reduce the incidence of lime scale build up in the hot tank or may be supplied at the customer’s request. For Limescale filter installation instructions, scan the QR code on the Limescale filter carton.
Page 21: Section 3 Ancillary Installations - Booster System Installation
The booster system is a compact electronically controlled auxiliary water heater. It is intended to provide pre-heating of water before it enters the Zip HydroTap G5 boiling tank. If the booster is used the boiling water output will be increased. Note 1 Water connection blue cap - water in.
Page 22 Section 3 Ancillary Installations - Booster system installation Installation procedure Site requirements • Booster must only be installed in a frost-free area. Never expose booster to frost. • The booster is designed for wall mounted installation and must be installed with water connectors facing upwards.
Page 23: Braided Hose Connections
Note 1 This appliance is intended for use with the Zip HydroTap G5 Command Centre. Note 2 Water connections must be pointing vertically upwards. Note 3 The booster unit should be installed as close as possible to the Zip HydroTap G5 as the connection hoses cannot be lengthened.
Page 24: Secure The Cylinder
Section 3 Ancillary Installations - CO cylinder and regulator Be aware of the risks of hazards which could cause harm when handling compressed CO2. Read the safety warnings at the start of this instruction manual. Assess the risks before starting the installation.
Page 25: Fit The Regulator And Connect The Gas Hose
Section 3 Ancillary Installations - CO cylinder and regulator Fit the regulator and connect the gas hose • Ensure all mating surfaces are clean. • Turn the regulator OFF, (fully anticlockwise). • Check the regulator and hose seals, inside the connectors. •...
Page 26: Adjust The Universal G5 Regulator
Section 3 Ancillary Installations - CO cylinder and regulator Adjust the Universal G5 regulator Cylinder pressure • Check the regulator is turned all the way OFF (anti-clockwise). • Turn the gas ON using the cylinder valve, Outlet (anti-clockwise). (dual-gauge regulator). pressure •...
Page 27: Section 4 Command Centre Installation
Section 4 Command Centre installation Generic installation arrangement instructions Read these instructions together with those supplied with individual components before commencing Command Centre installation,they apply to all installation arrangements. • Install the mains water braided hoses to the Command Centre before locating in place.
Page 28: Position Of Carbonation Flow Valve (Sparkling Models)
Elite carbonation flow valve as close to the tap as possible. • Use the diagrams as a guide. BCS240 /175 HydroTap G5 models BCS160 /175HydroTap • For the Celsius AiO Arc, the silicone tubes can be easily deformed, cable-tie the chilled tube assembly to an adjacent braided hose to avoid kinks and loops (as shown).
Page 29: John Guest Pipe And Fittings
Section 4 Command Centre installation John Guest pipe and fittings Take care to use correctly, see below : Insert Remove 2. Pull pipe 1. Cut pipe clean & square 1. Press collet 2. Push pipe to down end stop Mains power cable Do not connect to the mains socket until commissioning Connect Command Centre to HydroTap.
Page 30: Bcs60 Models, General Layout
Section 4 Command Centre installation BCS60 models, General layout Command Centre Mains electrical power connector *CO2 cylinder *CO2 regulator Tap - Command Centre USB Carbonation valve Tap connections Mains water supply Mains braided hose - Command Centre manifold regulator Note *CO2 cylinder and regulator sizes vary, Mains braided hose - Command Centre 2.64kg cylinder and adjustable regulator shown.
Page 31: Bcs60 H Models, General Layout
Section 4 Command Centre installation BCS60 H models, General layout Command Centre Mains electrical power connector *CO2 cylinder *CO2 regulator Tap - Command Centre USB Carbonation valve HydroTap Tap connections Vented mixer tap Mains water supply Mains braided hose - Command Centre manifold regulator Note *CO2 cylinder and regulator sizes vary,...
Page 32: Bcs60 With Celsius Plus All In One Pull Out Models, General Layout
Section 4 Command Centre installation BCS60 with Celsius Plus All in One Pull Out models, General layout Command Centre Mains electrical power connector *CO2 cylinder *CO2 regulator Tap - Command Centre USB Carbonation valve Celsius Plus All in One Pull Out tap Tap connections Hose management system Mains water supply...
Page 33: Bcs60 With Celsius Plus All In One Models, General Layout
Section 4 Command Centre installation BCS60 with Celsius Plus All in One models, General layout Command Centre Mains electrical power connector *CO2 cylinder *CO2 regulator Tap - Command Centre USB Carbonation valve Celsius Plus All in One tap Tap connections Mains water supply Mains braided hose - Command Centre manifold...
Page 34: Bcs60 Hydrotap G5 Models
Section 4 Command Centre installation BCS60 HydroTap G5 models Command Centre connections Braided hose Limescale filter (optional) HydroTap Connections key Fit foam insulation (supplied) to Mains the BLUE and WHITE pipes BCS comm BC comm CHILLED SPARKLING MAINS MIXER MIXER...
Page 35: Bcs60 H Hydrotap And Vented Mixer Tap Combinations
Section 4 Command Centre installation BCS60 H HydroTap and vented mixer tap combinations Command Centre connections Braided hose Limescale filter (optional) HydroTap Zip vented Connections key mixer tap connections Fit foam insulation (supplied) to Mains the BLUE and WHITE pipes BCS comm BC comm CHILLED...
Page 36: Bcs60 All-In-One 'Mains' Tap
Section 4 Command Centre installation BCS60 All-In-One 'Mains' tap Command Centre connections Braided hose Limescale filter (optional) HydroTap Connections key Mains Fit foam insulation (supplied) to the BLUE and WHITE pipes BCS comm BC comm CHILLED SPARKLING MAINS MIXER MIXER BOILING BYPASS VENT...
Page 37: Bcs60 H All-In-One Classic 'Vented' Tap
Section 4 Command Centre installation Section 4 Command Centre installation BCS60 H All-In-One Classic 'Vented' tap Command Centre connections Braided hose Limescale filter (optional) HydroTap Zip vented Connections key mixer tap Mains connections Fit foam insulation (supplied) to the BLUE and WHITE pipes BCS comm BC comm CHILLED...
Page 38: Bcs100 Models, General Layout
Section 4 Command Centre installation BCS100 models, General layout Command Centre Bypass link Mains electrical power connector *CO2 cylinder *CO2 regulator Tap - Command Centre USB Carbonation valve Booster braided hoses - Command Centre Booster Tap connections manifold Mains water supply Mains braided hose - Command Centre manifold regulator...
Page 39: Bcs100 Hydrotap G5 Models
BCS comm BC comm CHILLED SPARKLING MAINS MIXER MIXER BOILING BYPASS VENT BYPASS OUTLET OUTLET BCS240 /175 HydroTap G5 models BCS160 /175HydroT Example Installations BCS res BC res MAINS MIXER MIXER BOILING BYPASS VENT BYPASS Diagram for illustrative purposes only.
Page 40: Bcs100 H Hydrotap And Vented Mixer Tap Combinations
Section 4 Command Centre installation BCS100 H HydroTap and vented mixer tap combinations Command Centre connections Booster and Braided hose limescale filter (optional) HydroTap Zip vented Connections key mixer tap connections Fit foam insulation (supplied) to Mains the BLUE and WHITE pipes BCS comm BC comm CHILLED...
Page 41: Bcs100 All-In-One 'Mains' Tap
Section 4 Command Centre installation BCS100 All-In-One 'Mains' tap Command Centre connections Booster and Braided hose limescale filter (optional) HydroTap Connections key Mains Fit foam insulation (supplied) to the BLUE and WHITE pipes BCS comm BC comm CHILLED SPARKLING MAINS MIXER MIXER BOILING...
Page 42: Bcs100 H All-In-One Classic 'Vented' Tap
Section 4 Command Centre installation BCS100 H All-In-One Classic 'Vented' tap Command Centre connections Booster and Braided hose limescale filter (optional) HydroTap Zip vented Connections key mixer tap Mains connections Fit foam insulation (supplied) to the BLUE and WHITE pipes BCS comm BC comm CHILLED...
Page 43: Section 5 Commissioning
• Initial commissioning touch screen , set language option. COMMISSIONING 12:12 PM • The language is set automatically by country, but this can be changed manually, if required, by touching the language icon. HydroTap G5 Language 024-H5v0.1.16 BCS100 0000000000000 H50063000AU •...
Page 44: Select The Language
Section 5 Commissioning Select the language • Touch the appropriate button to select the language and units of LANGUAGE 10:50 choice. • Touch the back arrow to go back to previous menu. • In the previous menu, touch the arrow to begin the commissioning process.
Page 45: Filter Flush
Section 5 Commissioning Set the date, time & drain away options • Touch the date and time, use "-" or "+" to make adjustments. When DATE & TIME 10:50 ready, touch the arrow to continue. 2021 24 hr Time • Select 'Sink / Container' or 'Font' depending on the model , see DRAIN AWAY OPTION 9:26 below.
Page 46 Section 5 Commissioning FILTER FLUSH 12:12 PM FILTER HAS BEEN FLUSHED! Turn the flush line STOP COCK VALVE back to the OFF position Your filter has now been flushed and is ready to use. You will need to check the life span of the filter in filter settings •...
Page 47: System Priming
Section 5 Commissioning LIMESCALE FILTER FLUSH 12:12 PM IN OUT LIMESCALE FILTER HAS BEEN FLUSHED! Reconnect the limescale filter hose to the manifold. • Once the filter flush is finished, reconnect the limescale filter OUT hose to the Command Centre manifold. •...
Page 48 Section 5 Commissioning HYDROTAP CLEAN PREPARATION 12:12 PM Step 3. Install HydroTap Clean adapter (1) into filter head. Step 4. Insert HydroTap Clean can (2) into adapter (1). Filter head • Check the adapter seal is present and correctly positioned in the adapter. •...
Page 49 Section 5 Commissioning • Confirm installation of the HydroTap Clean can by selecting YES HYDROTAP CLEAN PREPARATION 12:12 PM on the screen. Confirm that the HydroTap Clean can has been installed? Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION &...
Page 50: Tank Flush
Section 5 Commissioning • Unscrew the HydroTap Clean can (2). • Ensure to hold the adapter in place while unscrewing the can. 12:12 PM RE-INSTALL FILTER RE-INSTALL FILTER 12:12 PM If the below steps have not been completed. While Boiling Calibration in Progress..Follow the instructions below.
Page 51 Section 5 Commissioning • If NO is selected (indicating that it is not safe to continue) the EMPTY HOT TANK 12:12 PM screen will prompt the user to clear the sink area. • Once it is safe to continue select YES to empty the hot tank. Boiling water will be dispensed into your sink.
Page 52 Section 5 Commissioning • Touch the green arrow to run. PURGE WATER WITH CO2 12:12 PM • CO2 life settings should be adjusted for the size of the CO2 bottle Running connected. (see the User guide or Online Installation and User Water is now being purged from the sparkling chamber.
Page 53: Safety Sensor Calibration
Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct sunlight must be shaded from the HydroTap G5, during the calibration. This can be achieved by closing any nearby curtains, blinds, etc.
Page 54: Section 6 Service And Trouble Shooting
Section 6 Service and Trouble shooting Service items • Filters should be replaced at six month intervals for Commercial HydroTaps, and 12 month intervals for Residential HydroTaps. • CO2 regulator washers should be replaced annually. Trouble shooting table Fault Fault name Fault trigger code Power Board Fault...
Page 55: Section 7 Operation And Maintenance
Section 7 Operation and Maintenance Please refer to the User Guide for all operational and maintenance features of the HydroTap. The User Guide is located in the HydroTap Command Centre filter door. Zip offers a fully-inclusive HydroCare Service Plan to take care of all routine maintenance, including filter replacements, sanitisation, electrical safety inspections as well as general maintenance of your HydroTap.
Page 56: Section 8 End Of Life Disposal
Section 8 End of life disposal Waste electrical and electronic equipment The symbol above means that according to United Kingdom and European Union member countries laws and regulations, your product and /or its battery shall be disposed of separately from household waste. When this product reaches its end of life, take it to a collection point designated by local authorities.
Page 57 WMKA00099 WMKA21821 AS 3498 AU02691 WMTS-105 Zip Water Zip Water UK 67 - 77 Allingham Street, Trafalgar House, Condell Park, NSW 2200 Rash’s Green, Dereham, Postal: Locked Bag 80, Norfolk, NR19 1JG Bankstown 1885 0345 6 005 005 Australia sales@zipindustries.co.uk (+612) 9796 3100 www.zipwater.co.uk...

This manual is also suitable for:

Bcs60 Bcs60 h Bcs100 Bcs100 h