Ideal Heating EVOMAX 2 Series Product & Flue Manual

Ideal Heating EVOMAX 2 Series Product & Flue Manual

Condensing boiler

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H E A T I N G
Commercial/Industrial
Heating Product of the
Year 2020
EVOMAX 2
CONDENSING
BOILER
PRODUCT & FLUE GUIDE
idealheating.com
|
welcome to our ideology
idealheating.com
1

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Summary of Contents for Ideal Heating EVOMAX 2 Series

  • Page 1 H E A T I N G Commercial/Industrial Heating Product of the Year 2020 EVOMAX 2 CONDENSING BOILER PRODUCT & FLUE GUIDE idealheating.com welcome to our ideology idealheating.com...
  • Page 2: Download The App

    Ideal Heating is the UK’s market leader of high efficiency Introduction commercial heating solutions. 4-11 Evomax 2 30 - 150kW Operating from its Hull manufacturing plant and 12-29 Evomax 2 Cascade offices since 1906, Ideal is one of the few true British 30 - 900kW manufacturers left in the heating industry.
  • Page 3 EVOMAX 2 30 - 150kW DOWNLOAD THE APP idealheating.com welcome to our ideology *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Heating. Terms and conditions available at idealheating.com...
  • Page 4: Dimensions And Clearances

    • Capable of operating at up to 30° Δ T welcome to our ideology idealheating.com welcome to our ideology *5 year warranty subject to Terms and Conditions. 5 years parts and labour warranty available subject to being commissioned by Ideal Heating. Terms and conditions available at idealheating.com...
  • Page 5: Performance Data

    PERFORMANCE DATA GENERAL DATA EVOMAX 2 30 - 150kW (Natural Gas) EVOMAX 2 30 - 150kW (Natural Gas & LPG) MODEL MODEL 30/30P 40/40P 60/60P 80/80P 100/100P 120/120P Gas Supply 2H - G20 - 20mbar / 3P - G31 - 37mbar Boiler Output (non-condensing) Mean 70°C Gas Supply...
  • Page 6: System Temperature

    The resistance of flue components, together with the connection to fully pumped open vented or sealed water Ideal Heating including horizontal and vertical concentric and maximum flue resistance each boiler can work against, may systems. All hydraulic connections including flow return and open flue options.
  • Page 7 EVOMAX 2 EVOMAX 2 CASCADE Frame & Header Kits CASCADE For installations requiring more output delivered in a flexible way, up to 6 Evomax 2 boilers can be installed in a cascade. 30 - 900kW An output of up to 900kW is possible with this modular option which is available in both Inline (Standard and Low Height) and...
  • Page 8 219543 If using a Low Loss Header or Plate Heat Exchanger 222191 not from Ideal Heating, please use the pump recommended by the manufacturer 3 boilers, 120 & 150kW (DN100) for PHEX & LLH Boilers not included with Frame or Header Kits; please remember to add them to your order.
  • Page 9 STANDARD HEIGHT INLINE CASCADES STANDARD HEIGHT INLINE CASCADES 2 X EVOMAX 2 4 X EVOMAX 2 664 - 150kW 1480 574 - 120kW 2580 664 - 150kW 1100 574 - 120kW 2200 2" BSP Female 2" BSP Female Gas Connection Gas Connection DN FLANGE SIZE SUITABLE FOR...
  • Page 10 STANDARD HEIGHT INLINE CASCADES LOW HEIGHT INLINE CASCADES 6 X EVOMAX 2 1 X EVOMAX 2 30 - 80kW - 360 414 (30-80kW) 3680 574 (100-120kW) 100 -120kW - 520 3300 664 (150kW) 150kW - 610 2" BSP Female Gas Connection DN FLANGE SIZE SUITABLE FOR DN FLANGE SIZE...
  • Page 11: Hydraulic Separation

    LOW HEIGHT INLINE CASCADES HYDRAULIC SEPARATION Ideal Heating offer various solutions to hydraulic separation 3 X EVOMAX 2 PLATE HEAT EXCHANGER Covering outputs of 60, 150, 300, 450, 600, 750 and 900kW. Brazed Plate Heat Exchangers ensure optimum heat transfer efficiency and low resistance within a compact footprint.
  • Page 12 UP TO 150KW TOTAL OUTPUT PLATE HEAT EXCHANGER UP TO 600KW TOTAL OUTPUT PLATE HEAT EXCHANGER DN FLANGE SIZE DN FLANGE SIZE 222221 DN50 222997 DN100 222994 DN65 222222 DN80 UP TO 300KW TOTAL OUTPUT PLATE HEAT EXCHANGER UP TO 750KW TOTAL OUTPUT PLATE HEAT EXCHANGER DN FLANGE SIZE DN FLANGE SIZE 222223...
  • Page 13 LOW LOSS HEADER AND MAGNETIC LOW LOSS HEADER INSULATION Providing an alternative approach to hydraulic separation, Low Loss Headers (LLH) are available in various Header kits and Low Loss Headers can be insulated using our robust expanded polypropylene modular sizes to suit the accompanying Header kits. There is also the option of a Magnetic Low Loss Header insulation range.
  • Page 14 INSULATION FOR STANDARD HEIGHT INLINE AND BACK TO BACK HEADER KITS DESCRIPTION 2 BOILER 3 BOILER 4 BOILER 5 BOILER 6 BOILER CASCADE CASCADE CASCADE CASCADE CASCADE 222960 Standard Height Insulation Starter Kit 222961 Standard Height Insulation Continuation Kit 222962 Standard Height Insulation Joined Header Kit INSULATION FOR LOW HEIGHT HEADER KITS...
  • Page 15: System Layout

    SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT EVOMAX 2 FRAME & HEADER KIT C/W PLATE HEAT EXCHANGER LEGEND Note: this schematic is an illustration of a hydraulic arrangement for discussion and reference use only. The schematic may not accurately describe the actual arrangement required in order for the system to operate correctly and additional components may be required.
  • Page 16 EVOMAX 2 FLUE OPTIONS idealcommercialboilers.com...
  • Page 17 CONCENTRIC FLUE OPTIONS (C TYPE) HORIZONTAL WALL FLUE KIT EVOMAX 2 HORIZONTAL CONCENTRIC FLUE APPLICATION ~ MAXIMUM LENGTHS EVOMAX 2 60 & 80 VERTICAL CONCENTRIC FLUES OF AND PRESSURE DIFFERENTIALS LONGER LENGTH Model 30/30P 40/40P 60/60P 80/80P 100/100P 120/120P Model 60/60P 80/80P Max flue length (m)
  • Page 18 FLUE KITS - CONCENTRIC Vertical Roof Flue Kit 80/125 (30 - 80kW) 220915 FLUE KITS - CONCENTRIC Vertical Roof Flue Kit 100/150 (60 & 80kW) 220916 220915 220916 220918 220919 213261 213262 152609 Vertical Roof Flue Kit 100/150 (100 - 150kW) 220918 Horizontal Wall Flue Kit 80/125 (30 - 80kW) 220919...
  • Page 19 FLUE RESISTANCES FOR OWN BUILT OPEN FLUE USE THIS: MAXIMUM ALLOWABLE PRESSURE DIFF & FLUE LENGTH FLUES INCLUDING TERMINAL Flue Systems MODEL FLUE SIZE PRESSURE DIFF (Pa) 30/30P 80/125 For concentric flue systems with elbows fitted, use the table to correct the maximum flue extension capability. 40/40P 80/125 Alternatively use the table to design the flue system, deducting the individual resistance of components from...
  • Page 20: Operation

    MULTILINE CASCADE EXAMPLE 2 (CONCENTRIC) The Multiline Flue Cascade is one of the latest additions to the flue accessory range from Ideal, designed specifically for the Evomax 2 range. Available for installations up to 600kW as both a VERTICAL FLUE FOR EVOMAX 2 80 starter kit and extension pack the Multiline system enables Evomax 2 boilers installed as open Resistance (m) flue to be connected via a common flue header.
  • Page 21 EVOMAX 2 PLUME KIT Flue height = 570mm from the top of the first boiler in the system. Increase the height 29mm for each adjacent boiler. DESCRIPTION Header The Evomax 2 Plume Kit is one of the latest additions to the flue accessory range from Ideal, designed specifically 220925 Multiline Starter Kit 80/125 for the Evomax 2 range.
  • Page 22 FLUE TYPES EVOMAX PLUME KIT - 80/125 DESCRIPTION 220922 Plume kit 80/125 Before ventilation can be sized we need to identify the type of flue system. 213274 Plume kit 1m extension 80/125 213272 Plume kit 90 deg elbow 80/125 Type B – Open flue: takes air from the plant room (adequate ventilation must be available). 213273 Plume Kit 45 deg elbow 80/125 (Pair) Type C –...
  • Page 23 GUIDE TO FLUE Where 2 or more gas fired boilers are connected to a common natural draught flue, the boilers must be installed in the same room and have the same type of burner system. A gas fired boiler and a solid fuel or biomass boiler must not discharge into the same flue.
  • Page 24 WHEN SHOULD I USE COMMERCIAL FLUE TERMINATION POSITIONS APPLIANCES OVER 70KW NET INPUT REQUIREMENT LEGISLATION AND GUIDANCE? BS5440 covers domestic installations up to 70kW net input, however if an appliance is to be installed in a factory location even if under 70kW then the commercial requirements of IGEM UP10 & BS6644 must be adopted. Similarly if a cascade boiler installation is fitted and the total input exceeds 70kW then the commercial flues and ventilation should be adopted.
  • Page 25: Mechanical Ventilation

    Central Heating Systems. additives MUST be removed by thorough cleansing. BS 7593:2006 details the steps necessary to clean a domestic If water treatment is used Ideal Heating recommend only the High heating system. use of Scalemaster Gold 100, Fernox, MB-1, Adey MC1, 3.
  • Page 26 DOMESTIC BOILERS (UP TO 70kW) If the terminal is fitted less than 500 mm below plastic gutters, painted eaves or any other painted surface then an aluminium shield at least 1m long should be fitted to protect the surface. For positioning of open flue terminals reference should be made to BS5440 Pt.
  • Page 27: Condensate Pumps

    CONDENSATE PUMPS The condensate pump is designed to collect and remove condensate and can be used with high efficiency condensing boilers. TECHNICAL INFORMATION Maximum flow rate 440 litres/hour Electrical supply 230V AC / 50-60 Hz 0.8amps Alarm contact NC 4 Amps resistive Overheat protection 130˚C Tank Capacity...
  • Page 28: Need Help

    TRUSTED HEATING HERE FOR YOU At Ideal Commercial, we are committed to delivering the SOLUTIONS highest levels of customer service. With over a century of experience in the heating industry, we know how important confidence and trust is to our customers. You can be confident to know that you’re partnering with a British manufacturer that’s supported by a dedicated national service team, delivering help and advice to you and your customers throughout the year.
  • Page 29 01482 498376 PLEASE NOTE: The information in this brochure was correct at the time of going to print. Ideal Heating reserve the right to make any modifications to product specifications or any other details, without prior notification. For further clarification, please PO Box 103, National Avenue, enquire in writing to the head office address (address above).

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