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Summary of Contents for CIMLINE MATRIX 1500
- Page 1 Melter Applicator Melter Applicator Owner / Operator Manual (Includes Safety and Service Information) 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971 Part # 161073 Revised 1/31/08...
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Page 2: Table Of Contents
Table of Contents Shipping Papers and Information ..................3 Safety Notes ........................4 Dimensions and Weights ....................5 Controls and Their Functions ................... 6 Operating Sequence ......................8 Starting the Engine......................9 Starting the Engine......................9 Automatic Temperature Control Setting................. 10 Setting Temperature Controllers.................. -
Page 3: Shipping Papers And Information
Parts/ Wiring Manual IMPORTANT: This manual contains the basic information required to operate, maintain and repair the CIMLINE Melter you have purchased. The use of this manual insures accu- rate adjustments, operation and proper lubrication of your equipment. Please keep it handy. -
Page 4: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations: Wear gloves with wristlets. Wear long sleeve shirt with sleeves rolled down and cuffs buttoned. Wear a face shield. Load Melter from ground level. -
Page 5: Dimensions And Weights
Dimensions and Weights Model 1500 Shown & - 5 -... -
Page 6: Controls And Their Functions
Controls and Their Functions NOTE: This general outline will only familiarize you with the machine. Read through the entire manual before putting this machine into operation. (Refer to Dia- gram 1 on page 9) Access Port: The sealing wand is placed in here when not in use. This allows operator to continue circulating material through the hose to prevent material from cooling and freezing up. - Page 7 MATRI 1500 Material Tempature (See Matl Spec Sheet) BY CIMLINE EQUIPMENT 2601 Niagara Lane Minneapolis, MN 55447 U.S.A. 800-328-3874 Indicator Material Pump Light Forward Reverse Oil Tempature (Max 550°F) Indicator Heated Hose Light Agitator Tempature (Max 400°F) Forward Heated Heated...
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Page 8: Operating Sequence
Operating Sequence NOTE: This step by step procedure is only an outline. Refer to the page(s) indi- cated for complete instructions. PROCEDURE: PAGE Place wand in return port Switch pump and agitator toggle switch to the forward position. Start engine per engine operating instructions. Add material, typically 2-3 biscuits if tank is empty. -
Page 9: Starting The Engine
Starting the Engine Starting the Engine NOTE: Read the engine instruction manual before starting. Engine RPM is factory set and fixed at 3000 RPM. Diesel Engine: Your Isuzu Diesel Powered Melter is equipped with an electronic shutdown system . If the system detects excessive water temperature, low alternator output, or low oil pressure, the engine will automatically shut down. -
Page 10: Automatic Temperature Control Setting
Light (E) will only be on MATRI 1500 when the material tem- Material Tempature (See Matl Spec Sheet) perature is above 350º. BY CIMLINE EQUIPMENT (this signals the material 2601 Niagara Lane Minneapolis, MN 55447 U.S.A. pump to come on. 800-328-3874 Indicator... -
Page 11: Setting Temperature Controllers
Setting Temperature Controllers Increase (UP) Decrease (DOWN) Press and hold set button (A) for 5 sec. Light (B) will turn on while in the setting mode. Press "UP" or "DOWN" button until desired temp is shown. Press set button (A) , light (B) will turn off and the readout will display actual temperature. -
Page 12: Material Loading Procedure
Material Loading Procedure Loading Empty Tank All material must be clean. Keep all foreign matter out of melting tank. Open the material door (1) and place slab or biscuit (2) on the open door against the holder (3). Push door to the closed position. DO NOT DROP MATERIAL INTO THE MELTER WITH DOOR OPEN. -
Page 13: Material System Cleanout
Material System Cleanout NOTE: The material loading doors and wand access port must be closed at all times. REVERSE FLOW CLEANOUT METHOD (Diagram 13) To clean out the machine at the end of the day, return the wand to the access port (B) and pin trigger. -
Page 14: Electric Eye And Fuse Inspection
Electric Eye and Fuse Inspection Diesel Burner - Electric Eye Inspection The diesel burner is equipped with an electronic eye which detects the presence of a flame. If the eye does not detect a flame after ignition, it will shut down the burner. Periodically this eye will get covered with soot or dirt from the burner. -
Page 15: Burner Nozzle Replacement
Chamber Lining Inspection After each 200 hours of operation, the chamber lining should be inspected. Remove (8) burner mount securing bolts (A) and pull out burner and mount. Inspect lining (B) for ex- cessive cracking. Also check the condition of retainer (C). Lining cracks are acceptable as long as they are not large enough to allow flame to contact the combustion chamber walls. -
Page 16: Adjusting Replacement Burner
Adjusting Replacement Burner The excess air adjustments on the Beckett ADC burner are essential to prevent the poten- tial damage to the burner and the burner combustion chamber. Excess air is required to insure that the carbon and hydrogen are supplied with enough oxygen to burn completely. If there is not enough excess air, the unit will smoke inside the combustion chamber and eventually lead to unburned fuel residue left in the chamber. -
Page 17: Adjusting Fuel Pump Pressure
Adjusting Fuel Pump Pressure The fuel pressure is factory set @ 140 PSI. As the pump wears, it may require adjustment as follows: If your unit is not already equipped with a fuel pressure gauge, remove plug (H) and insert a 0-200 psi gauge. With the pump running, loosen jamnut (J) and turn screw (K) clockwise to increase pressure, CCW to decrease pressure. -
Page 18: Adjusting Burner Nozzle, Electrode And Head Position
Adjusting Burner Nozzle, Electrode and Head Position Your CIMLINE 110, 230 or 410 Melter is equipped with a model ADC burner. Each unit comes with a nozzle, electrode and head position gauge. For optimum performance, the steps below should be performed periodically. The burner must be removed from the combustion chamber. - Page 19 Adjusting Burner Nozzle, Electrode and Head Position Step 3: Setting Electrode Position Insert gauge as shown below. The electrode tip should be in line with the intersection of the cross hairs labeled "DC". If not, you must remove the head, then loosen the electrode retaining screw just enough to allow you to slide the electrodes into the proper location.
- Page 20 Maintenance Engine: The operation and life of the engine depends on you and your operator. Do not start engine until the engine precheck is complete. The engine precheck consists of check- ing the oil, the fuel level, the hydraulic oil level and the air filter. Basic engine mainte- nance is shown in Table 1 on page 34.
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Page 21: Maintenance
Maintenance l i o c i l l i o ) y t n i l n i l n i l s t i ) y l l i o t l i f , e l & i f l e t l ) y t ) y t... -
Page 22: Fluid And Components Specifications
Fluid and Components Specifications c i l y t i o l l c i l y t i o l l y t i o l l c i f i l e l a i i l e l a i WARNING: Only the oil specified or equal may be used in this system. -
Page 23: Heat Transfer Oil Specifications
To conform to most government bids and to supply a readily available product, CIMLINE typically uses brands manufactured by Conoco or Phillips 66 that meet the ISO Grade 68 Heat Transfer Oil specifications listed. -
Page 24: Material Tank Capacity
Material Tank Capacity Tank Cutaway l a i " 2 " 4 Material Vat " 6 " 8 " 0 " 2 " 4 " 6 " 8 " 0 6.8 Gallons per inch " 2 l a i l l i n i l o l f n i l... -
Page 25: Trouble Shooting Guide
Trouble Shooting Guide t i n . t u v i t v i t o l l l a i s t i s t i c i l l i o . l e l i o . l e l l a l l o l l o... -
Page 26: Hydraulic Schematic
Hydraulic Schematic 171133 AGITATOR 171133 GUAGE MATL PUMP 171898 GUAGE 171902 171897 171904 171876 171903 171905 171892 171880 FACTORY SET AT 1100 PSI 171893 171890 171894 170587 171878 171889 171894 171879 171144 171881 171891 171899 170467 171888 171895 171900 171896 171901 171XXX = HYDRAULIC HOSE AGITATOR... -
Page 27: Primary Control
Primary Control Primary Control - 27 -... -
Page 28: Wiring Diagrams
Wiring Diagrams HOUR METER 130107 CONTROL PANEL RELAY 12 VDC Battery GLOW PLUG STARTER SWITCH FUEL SHUTDOWN SENDING UNIT 1 - RED - CONTROLLER POWER 2 - RED - BURNER RELAY POWER 3 - RED - HEATED HOSE RELAY POWER FUEL 4 - RED - MATL PUMP &... -
Page 29: Wiring Diagrams
Wiring Diagrams CONTROL PANEL 405102S TO HEATED HOSE MATL PUMP MATL VALVE SOLENOID SOLENOID MAIN WIRE HARNESS 130348 AGITATOR SOLENOID - 29 -... -
Page 30: Electrical Components
Electrical Components... -
Page 31: Diesel Engine Components
Diesel Engine Components f f u r e l t a r l l u r e t t l e l l u l i F r e t c i l l i F r e t t o l t o l r e t i t i... -
Page 32: Sealing Attachments
Sealing Attachments * 2 1/2" wide band * 3/4" NPT inlet * Open shoe design for clear visibility of material * Pivoting inlet tube maintains contact with the road PIVOTING SHOE / 403137 * 3" wide band * 3/4" NPT inlet * 3/8"... -
Page 33: Sealing Hose Accessories
Sealing Hose Accessories e t i - 33 -... -
Page 34: Plumbing System Parts List
t e l " 1 s i v - t i i l y x i r p i r t e l i r a i t t i r e t r e t r e l r e t e t r r e t t f a... -
Page 35: Plumbing System Parts List
- 35 -... -
Page 36: Oil Burner Parts List
Oil Burner Parts List ) y l ) y l ) y l r i r c i f c i f c i f o i t & t e l c i r - 36 -... -
Page 37: Combustion Chamber Parts List
Combustion Chamber Parts List i t s i n i i t c i n i i t a i t a - 37 -... -
Page 38: Hydraulic And Fuel Tank Components
Hydraulic and Fuel Tank Components c i l r i o " 5 l i F r e t - t e l i F r e t - t i l i F r e t l i F r e l i t c l l a... - Page 39 Misc Parts e l t " 2 e l t c t i " 3 l l a c t i " 2 ) y l l l a " 6 e t t , y r . b l l a i e r i .
- Page 40 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971 - 40 -...
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