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Summary of Contents for CIMLINE MATRIX 1500
- Page 1 Melter Applicator Owner/Operator Manual 2601 Niagara Lane – Plymouth, MN 55447 – (800) 328-3874 – Fax (763) 557-1971 PN 161251 Last Modified 1/12/12...
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Page 2: Table Of Contents
Table of Contents Shipping Papers and Information Safety Notes Dimensions & Weights ..5 Controls & Their Functions Operating Sequence .. 7 Starting the Engine Automatic Temperature Control Setting .. 9 Setting Temperature Controllers ...10 Material Loading Procedure Sealing Procedure . -
Page 3: Shipping Papers And Information
Parts/ Wiring Manual IMPORTANT: This manual contains the basic information required to operate, maintain and repair the CIMLINE Melter you have purchased. The use of this manual insures accurate adjustments, operation and proper lubrication of your equipment. Please keep it handy. -
Page 4: Safety Notes
Safety Notes PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING WARNING: Protective clothing must be worn. Refer to ANSI Regulations: Wear gloves with wristlets. Wear long sleeve shirt with sleeves rolled down and cuffs buttoned. Wear a face shield. Load Melter from ground level. -
Page 5: Dimensions & Weights
Dimensions & Weights Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/Kg (empty) 1500 83.5/212 158/402 89.5/227 3925/1780... -
Page 6: Controls & Their Functions
Controls and Their Functions Controls and Their Functions Controls and Their Functions Controls and Their Functions NOTE: This general outline will only familiarize you with the machine. Read NOTE: This general outline will only familiarize you with the machine. Read NOTE: This general outline will only familiarize you with the machine. -
Page 7: Operating Sequence
Operating Sequence Operating Sequence Operating Sequence Operating Sequence NOTE: This step by step procedure is only an outline. NOTE: This step by step procedure is only an outline. NOTE: This step by step procedure is only an outline. NOTE: This step by step procedure is only an outline. Refer to the page(s) indicated for complete instructions. -
Page 8: Starting The Engine
Starting the Engine Starting the Engine Starting the Engine Starting the Engine NOTE: Read the engine instruction manual before starting. NOTE: Read the engine instruction manual before starting. NOTE: Read the engine instruction manual before starting. NOTE: Read the engine instruction manual before starting. Engine RPM is factory set and fixed at 3000 RPM. -
Page 9: Automatic Temperature Control Setting
Set the heated hose controller (C) to350º. Light (J) will be on when the control- ler is calling the generator to activate. Turn rocker switches (D) and (K) to the forward position. When lights (G) and (F) are on, the burner has been activated. Light (E) will only be on when the material temperature is above 350º. -
Page 10: Setting Temperature Controllers
Setting Temperature Controllers Setting Temperature Controllers Setting Temperature Controllers Setting Temperature Controllers To change temperature of the material, oil or heated hose, use the (A) button. To change the temperature on when the material pump or agitator engages, use the (C) button. -
Page 11: Material Loading Procedure
Material Loading Procedure Material Loading Procedure Material Loading Procedure Material Loading Procedure Loading Empty Tank All material must be clean. Keep all foreign matter out of melting tank. Open the material door (1) and place slab or biscuit (2) on the open door against the holder (3). -
Page 12: Material System Cleanout
Material System Cleanout Material System Cleanout Material System Cleanout Material System Cleanout NOTE: The material loading doors and wand access port must be closed at all times. REVERSE FLOW CLEANOUT METHOD (Diagram 13) To clean out the machine at the end of the day, return the wand to the access port (B) and pin trigger. -
Page 13: Electric Eye & Fuse Inspection
Electric Eye and Fuse Inspection Electric Eye and Fuse Inspection Electric Eye and Fuse Inspection Electric Eye and Fuse Inspection Diesel Burner - Electric Eye Inspection The diesel burner is equipped with an electronic eye which detects the pres- ence of a flame. If the eye does not detect a flame after ignition, it will shut down the burner. -
Page 14: Burner Nozzle Replacement
Chamber Lining Inspection After each 200 hours of operation, the chamber lining should be inspected. Remove (8) burner mount securing bolts (A) and pull out burner and mount. Inspect lining (B) for excessive cracking. Also check the condition of retainer (C). -
Page 15: Adjusting Replacement Burner
Adjusting Replacement Burner Adjusting Replacement Burner Adjusting Replacement Burner Adjusting Replacement Burner The excess air adjustments on the Beckett ADC burner are essential to prevent the potential damage to the burner and the burner combustion chamber. Excess air is required to insure that the carbon and hydrogen are supplied with enough oxygen to burn completely. -
Page 16: Adjusting Fuel Pump Pressure
Adjusting Fuel Pump Pressure The fuel pressure is factory set @ 140 PSI. As the pump wears, it may require ad- justment as follows: If your unit is not already equipped with a fuel pressure gauge, remove plug (H) and insert a 0-200 psi gauge. With the pump running, loosen jam nut (J) and turn screw (K) clockwise to in- crease the pressure, CCW to decrease pressure. -
Page 17: Adjusting Burner Nozzle, Electrode & Head Position
Adjusting Burner Nozzle, Electrode & Head Position Adjusting Burner Nozzle, Electrode & Head Position Your CIMLINE 1500 Matrix is equipped with a model ADC burner. Each unit comes with a nozzle, electrode and head position gauge. For optimum performance, the steps below should be performed periodically. - Page 18 Adjusting Burner Nozzle, Electrode and Head Position Step 3: Setting Electrode Position Insert gauge as shown below. The electrode tip should be in line with the intersec- tion of the cross hairs labeled "DC". If not, you must remove the head, then loosen the electrode retaining screw just enough to allow you to slide the electrodes into the proper location.
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Page 19: Maintenance
Maintenance Engine: The operation and life of the engine depends on you and your operator. Do not start engine until the engine precheck is complete. The engine precheck consists of checking the oil, the fuel level, the hydraulic oil level and the air filter. Basic engine maintenance is shown in Table 1 on page 34. - Page 20 Maintenance Maintenance Maintenance Maintenance Maintenance Operation Daily 25 Hrs 100 Hrs 200 Hrs Yearly Check fuel level (add if low) Check engine and heat transfer oil (add if low) Check hydraulic oil (add if low) Check engine air cleaner Inspect pre-cleaner (clean if dirty) Cleanout material system Inspect sealing hose and cover Inspect sealing hose connections...
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Page 21: Fluid & Components Specifications
Fluid & Components Specifications Fluid & Components Specifications Fluid & Components Specifications Fluid & Components Specifications Model 1500 Hydraulic Reserve Capacity 25 Gallons Conoco MV32 or Hydraulic Oil Type* equiv Diesel Fuel Capacity 25 Gallons Diesel Fuel Type ASTM D975 No.2D Heat Transfer Oil Capacity 22 Gallons See Specifications... -
Page 22: Heat Transfer Oil Specifications
Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship-out. NOTE: CIMLINE Melter/Applicators include and expansion tank that cools the oil that is exposed to the outside air. -
Page 23: Material Tank Capacity
Material Tank Capacity Material Tank Capacity Material Tank Capacity Material Tank Capacity Model 1500 Material Depth 1570 Cubic Inches* 2" 13.6 4" 26.32 6" 39.48 8" 52.64 10" 65.80 12" 78.96 14" 92.12 16" 105.58 18" 118.44 20" 131.60 22" 144.76 Trouble Shooting Trouble Shooting... - Page 24 Low hydraulic oil level. Check oil level. Worn agitator motor. Replace motor. Call CIMLINE for new controller Controller temp set to low peramiters Bad solenoid Valve Replace solenoid Material pump will not rotate. Sealant material not hot enough.
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Page 25: Hydraulic Schematics
Hydraulic Schematic ( Hydraulic Schematic ( Hydraulic Schematic ( Hydraulic Schematic ( ) ) ) ) W/O Compressor W/O Compressor W/O Compressor W/O Compressor... - Page 26 Hydralic Schematic (With Compressor) Hydralic Schematic (With Compressor) Hydralic Schematic (With Compressor) Hydralic Schematic (With Compressor) For compressor information see manual PN 161384...
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Page 27: Primary Control
Primary Control Primary Control Primary Control Primary Control... -
Page 28: Wiring Diagrams
Wiring Diagrams Wiring Diagrams Wiring Diagrams Wiring Diagrams... -
Page 30: Electrical Components
Electrical Components Electrical Components Electrical Components Electrical Components Item Part # Description 130350 Controller, Digital (2 Req'd) 200482 Controller, Digital 130355 Circuit Breaker, 15 Amp 130122 Toggle Switch 152625 Pilot Light, Green 130227 Toggle Switch Spdt 130113 Relay, 30 Amp 12 Volt DC 130342 Relay Mount - Dual Heated Hose 406140 Generator Assy Kit 422264 Pulley, Generator... -
Page 31: Diesel Engine Components
Diesel Engine Components Diesel Engine Components Diesel Engine Components Diesel Engine Components Item Part # Description Item Part # Description Muffler 406140 Generator 111111 Air Filter Element (Both Engine 422264 Pulley, Generator 111157 Air Cleaner Assy (Both Engine 110036 Belt, A31 (Non Compressor Model) 111384 Engine (Non Compressor Model) 111665 Belt, A33 (Compressor Model) 111579 Engine (Comrpessor Model) -
Page 32: Sealing Attachments
Sealing Attachments Sealing Attachments Sealing Attachments Sealing Attachments * 2.5" wide band PIVOTING SHOE / 403137 * 3/4" NPT inlet * Open shoe design for clear visibility of material * Pivoting inlet tube maintains contact with the road. * 2" or 3" wide band SEALING DISC 3.5”... -
Page 33: Sealing Hose Accessories
Sealing Hose Accessories (Remote Control) Sealing Hose Accessories (Remote Control) Sealing Hose Accessories (Remote Control) Sealing Hose Accessories (Remote Control) Item Part # Description 200526 Heated Hose Replacemnet Kit 406821 Trigger Wire Repair Kit 404302 Trigger Weldment 420105 Trigger 130323 Switch 404301 Handle Weldment 404304 Wand Front Weldment 404303 Wand, Back Weldment... -
Page 34: Plumbing System Parts List
Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List Item Part # Description 152127 Outlet Gasket - 3" 405112 Flange Weld 110055 Sprocket 40B16 x .75 110927 Sprocket CPLG 1" 16 Tooth 171905 Motor, Pump Drive 111581 Pump... - Page 35 Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List...
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Page 36: Oil Burner Parts List
Oil Burner Parts List Oil Burner Parts List Oil Burner Parts List Oil Burner Parts List Item Part # Description 152197 Matrix Oil Burner, Complete 152305 Nozzle, 1.75 GPH x 90B Matirx 153505 Square Plate , Gasket 152191 Motor, Oil Burner 155001 Pump, Oil 152106... -
Page 37: Combustion Chamber Parts List
Combustion Chamber Parts List Combustion Chamber Parts List Combustion Chamber Parts List Combustion Chamber Parts List Item Part # Description 402893 Combustion Chamber Skin 403400 Chamber Lining Kit (board) 402898 Burner Mount 417041S Inspection Cover 402923 Lining Retainer 420210S Burner Cover 420296S Burner Hinge 153502 Door Holder 404588 Bottom Insultaion Kit Matrix (Blanket) -
Page 38: Hydraulic & Fuel Tank Components
Hydraulic & Fuel Tank Components Hydraulic & Fuel Tank Components Hydraulic & Fuel Tank Components Hydraulic & Fuel Tank Components Item Part # Description 405110 Hydraulic Reservoir 171631 Sight Gauge, 5: 171884 Return Filter (Non Compressor Models) 172185 Return Filter (Compressor Models) 153136 Gasket, Oil Filter (Non Compressor Models) 170625 Seal Kit (Non Compressor Models) 170407 Filter Element (Non Compressor Models) -
Page 39: Misc Parts
Misc Parts Misc Parts Misc Parts Misc Parts Item Part # Description 140333 Pintle Hitch, 2 1/2" 403135 Pintle Hitch, 3" 403271 Ball Hitch, 2" 402954 Ball Hitch, 2 5/16" 150212 Battery, 12 V-M 140330 Jack, 5000 lb 140382 Radial Tire Assy 130359 Tail Light 402890... - Page 40 2601 Niagara Lane Plymouth, MN 55447 (763) 557- 1982 (800) 328-3874 Fax (763) 557-1971...
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