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CIMLINE C1 Owner's/Operator's Manual

Combination mastic melter
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IMLINE
Combination Mastic Melter
Owner/Operator Manual
Due to continuous product development some of the details shown in this manual may differ from
your equipment. We reserve the right to change the contents of the manual without notification.
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971
Part # 161702
Rev B 05/23/2019

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  • Page 1 Due to continuous product development some of the details shown in this manual may differ from your equipment. We reserve the right to change the contents of the manual without notification. CIMLINE.COM 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971...

  • Page 2: Table Of Contents

    Shipping Papers and Information In addition to this operators manual, a packet containing IMPORTANT INFORMATION has been enclosed with your Melter. The follow Manufacturer's Documents are included for the follow parts: Engine Material Pump Burner Table of Contents Shipping Papers and Information ................2-3 Personal Safety Notes ....................
  • Page 3 : This manual contains the basic information required to operate, maintain and repair the CIMLINE C1 you have purchased. The use of this manual insures accurate adjustments, operation and proper lubrication of your equipment. Please keep a copy with the machine.

  • Page 4: Personal Safety Notes

    OPERATOR MUST READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING. THIS PAGE ONLY PROVIDES AN OVERVIEW OF SAFETY INFORMATION Personal Safety WARNING The melter operates at elevated temperature which can cause burns. Operator and anyone working in close proximity to hot materials must always wear protective clothing. Required clothing includes : Gloves with wristlets •...

  • Page 5: Trailer Safety Notes

    Trailer Safety Operating this machine requires workers to perform work behind the trailer, it is critical to perform the work safely. Communication between the tow vehicle driver and worker is critical. Worker and tow vehicle driver shall must stay in communication, use an audible device or visual signals to communicate.

  • Page 6: Weights And Dimensions

    Weight and Dimensions BASE WEIGHT 6400 lb INCHES (241 cm) 171 INCHES (434 cm) WEIGHT AND DIMENSIONS ARE FOR BASE UNIT WITHOUT OPTIONS WEIGHT LISTED DOES NOT INCLUDE MATERIAL WEIGHT.
  • Page 7 Weight and Dimensions 80 INCHES (203 cm) Mixing Tank Size Maximum Tank Sealant Capacity 230 Gallons 165 Gallons To maintain safe operation of trailer, WARNING do not fill tank more than 75% of tank size Product specification may change without notice. Images contained in this manual may differ from the actual product...

  • Page 8: Melter Feature Overview

    Sealing Wand: Dispenses sealant Sealant Flow Control: Control the flow rate of sealant. C1 Mastic Control Panel: Controls for applying mastic 11) Mastic Flow Control: Controls the amount of aggregate that mixes into mastic. Access Port: The sealing wand is placed in here when not in use. This allows operator to continue circulating sealant through the hose to prevent the wand tip from cooling and freezing up.
  • Page 9 Base model shown Your model may included additional options or variations.
  • Page 10 Rock Only: Only rock will enter and exit mastic mixing chamber when gate is opened. Rock Burner ON/OFF: Allows pre- IMLINE programmed controller to Activate\Deactivate the rock heat chamber. Inside Mastic Control Panel is the temperature control module. Contact CIMLINE Technical support before changing any settings.
  • Page 11 IMLINE Inside the Main Control Panel box is a Sub Control Panel. See the next page for detailed explanation of use.

  • Page 12: Controls And Their Functions

    Heated Hose Generator LED (Yellow): This LED indicates that the Heated Hose Generator is on. Sealant Temperature Controller The control system on your CIMLINE C1 melter has been factory set to run the most common types of materials. See page 17 to override...
  • Page 13 Sub Control Panel Controls and Their Functions IMLINE...

  • Page 14: Start Up

    Melter Start Up Load Sealant into Empty Tank All material must be clean. Keep all foreign matter out of melting tank. 1) Open the material door (a) and place the block of material (b) on the open door against the holder (c). 2) Push door to the closed position.
  • Page 15 Melter Start Up 3. PREPARE WAND Wait for all 3 indicator lights GREEN lights to turn on. A) Unlock Boom B) Place wand in recirculation port 4. SETTING WAND FLOW SPEED Wait for material to reach desired temperature A) Set Sealant Flow Control to “ 0 ” B) Pin Wand trigger using the pin located above recirculation port.
  • Page 16 Mastic Dispensing Operation Loading Rock into Hopper Cimline C1 will accept rock 1/2” or smaller. 1) Slowly pour rock into hopper. 2) Remove any rock or debris that will not fit through hopper grate to prevent clogging. CAUTION IF HOPPER CONVEYER SCREW CLOGS SHUT OFF ENGINE AND REMOVE KEY TO PREVENT STARTING.
  • Page 17 Mastic Dispensing Operation 4) Set Rotary Switch on Mastic Control Panel NOTICE to “OFF” and the Rock Burner toggle switch to “On” Allow Rock Burner to preheat for a minimum of 45 minutes Wait until all 3 lights on the Main Control Panel are green before continuing to Step 5...

  • Page 18: Cleanout Procedure

    Clean Out Procedure Mastic Cleanout Procedure Near the end of the day, Cimeline advises to cleanout the mixing chamber. By doing these steps, you will ensure the quickest startup possible with the least amount of wasted mastic. 1) Set Rock Burner toggle switch to “OFF” 2) Set Rotary Switch on control panel to “MIXING CHAMBER CLEANOUT”...

  • Page 19: Automatic Temperature Control Setting

    Additional Settings Modifying Sealant Temperature Control Settings The Sealant Temperature Control on your CIMLINE C1 melter has been factory set to run the most common types of sealants. These sealants have an application temperature of 380° F (193°C) With some sealants, it may be require a change to the controller to achieve the appropriate application temperature.

  • Page 20: Maintenance

    Maintenance 500 Hrs/ Daily 25 Hrs 100 Hrs 200 Hrs Yearly Maintenance Operation Check fuel level (add if low) Check engine and heat transfer oil (add if low) Check hydraulic oil (add if low) Check engine air cleaner Inspect pre-cleaner Cleanout material system Inspect sealing hose and cover Inspect sealing hose connection...
  • Page 21 For more details about your engine please refer to the Engine Operator Maintenance Manual and Warranty provided with your Melter applicator. NOTE : When breaking in a new Melter, CIMLINE recommends running the engine for one hour with no load prior to actual use on the job. Air Cleaner Due to the dusty conditions that can be created by road work, it is essential to check the engine air cleaner element daily.
  • Page 22 WEAR LONG SLEEVE, GLOVES, AND GOGGLES WHEN INSPECTING LINING. Remove burner mount bolts (a) and pull out burner and mount. Inspect lining (b) for excessive cracking. If cracks exceed guidelines, contact your CIMLINE dealer to purchase a replacement kit. Rock Burner...
  • Page 23 First, remove top plumbing cover (a) by loosening the 2 top bolts on the side of the boom tower. After those are loose remove the two bolts in the back of the C1 and set the upper cover aside. Second, remove the 4 bolts holding the bottom cover in place.

  • Page 24: Trouble Shooting Guide

    Trouble Shooting Guide Problem Cause Solution Fuse burned out. Check fuse Burner relay inoperative. Check for 12VDC at relay. Burner will not ignite Primary control fuse. Check fuse Thermocouple(s) inoperative Replace thermocouple(s) Fuse burned out. Check fuse Sealant material not hot Allow material to heat longer Agitator will not rotate Too many biscuits added at...

  • Page 25: Material Tank Capacity

    Material Tank Capacity The amount of material can be calculated by measure the depth of material in the tank. MATERIAL CAPACITY (Tank cutaway) MATERIAL VAT 6.8 GALLONS PER INCH INSULATION Gallons Material in Tank Material Depth 2" 13.6 4" 27.18 6"...

  • Page 26: Heat Transfer Oil Specs

    YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems. Oil is also available from CIMLINE in 5 and 30 gallon(19 and 114L) containers for ship-out.

  • Page 27: Fluid And Components Specs

    NOTE: A dipstick (A) is provided for checking heat transfer oil level when cold. This is a petroleum based product. CIMLINE recommends that you do not mix oil brands. Mixing any oils (Engine oil, transmission fluid, etc.) adversely affects each manufacturers formula.
  • Page 28 Wiring Schematics, Hydraulic Schematics, and Parts Table of Contents Parts Section Trailer Wiring Diagram ..................29 Sealant Control Panel ..................30-32 Mastic Control Panel ..................... 33 Mastic Wiring Diagram ..................34 Tank Burner Wiring Diagram ................35 Rock Burner Internal Wiring Diagram ..............36 Tank Burner Internal Wiring Diagram ..............

  • Page 29: Trailer Wiring Diagram

    Trailer Wiring Diagram Note: Brake controller is required on vehicle to active the brakes on the trailer.
  • Page 30 Sealant Control Panel Wiring Diagram...
  • Page 31 Sealant Control Panel Wiring Diagram...

  • Page 32: Sealant Control Panel

    Sealant Control Panel PART # DESCRIPTION QTY. 130227 SWITCH SPDT 130122 CARLING SWITCH 2FA53-73-TAB 130222 WAYTEK 75552 130113 TYCO RELAY V23234C1001X008 FUSE BLOCK YELLOW LED LIGHT 152119 FUSE HOLDER GREEN LED LIGHT TERMINAL STRIP DIN 130342 RELAY BASE 130883 SELECTOR SWITCH 130834 CONTROLLER MATERIAL 130835...

  • Page 33: Mastic Control Panel

    Mastic Control Panel # PART # DESCRIPTION QTY. 1 430376 PLATE - CONTROL PANEL DIN TERMINAL 3 130834 CONTROLLER MATERIAL 4 130883 SELECTOR SWITCH 5 130122 SWITCH 6 130921 CONTROL PANEL 7 152119 FUSE HOLDER 8 430386 PLATE - CONTROL SEE MASTIC INTERNAL WIRING DIAGRAM ON PAGE 33 FOR WIRING CONNECTIONS TO THE PLUGS ABOVE.

  • Page 34: Mastic Wiring Diagram

    Mastic Wiring Diagram...

  • Page 35: Tank Burner Wiring Diagram

    Tank Burner Wiring Diagram Numbe Color Function White Hose A.C. Voltage Black Hose A.C. Voltage Red/Black Stripe Burner Power Battery (+) White Burner Enable Micropanel Accessory Input Green/Yellow Stripe Battery (-) Green Generator Excite Brown Burner Error (to Micropanel)

  • Page 36: Rock Burner Internal Wiring Diagram

    Rock Burner Internal Wiring Diagram...

  • Page 37: Tank Burner Internal Wiring Diagram

    Tank Burner Internal Wiring Diagram...

  • Page 38: Oil Burner Parts List

    Oil Burner Parts List PART # DESCRIPTION 152197 OIL BURNER, COMPLETE 200640 AGGRIGATE BURNER 152305 NOZZLE, 1.75 GPH X 90B 153505 SQUARE PLATE , GASKET 152191 MOTOR, OIL BURNER 155001 PUMP, OIL 152106 ELECTRODE ROD/INS ASSY 152128 GASKET, BURNER FLANGE 152173 IGNITION TRANSFORMER ASSY.

  • Page 39: Hydraulic Schematic

    Hydraulic Schematic For Compressor Hydraulics, see Supplement manual...

  • Page 40: Rock Hydraulic Manifold Parts List

    Mastic Hydraulic Manifold Components PART # DESCRIPTION 172644 HYD. MANIFOLD MASTIC 171597 GUAGE 172587 RELIEF VALVE (SET AT 800 PSI) SPOOL AND COIL KIT FOR MASTIC AND AGGRIGATE AUGER SPOOL FOR MASTIC AND AGGRIGATE AUGER 172225 COIL FOR MASTIC AND AGGRIGATE AUGER 172589 SPOOL AND COIL KIT FOR MASTIC ACTUATOR 172557...

  • Page 41: Sealant Hydraulic Manifold Parts List

    Sealant Hydraulic Manifold Components PART # DESCRIPTION 172371 HYD. MANIFOLD 171597 GUAGE 172587 RELIEF VALVE (SET AT 800 PSI) 172226 SPOOL AND COIL KIT FOR MATL PUMP 172224 SPOOL FOR MATL PUMP 172225 COIL FOR MATL PUMP (2 REQ'D) 172589 SPOOL AND COIL KIT FOR TFC 172557 SPOOL FOR TFC 172585 COIL FOR TFC 172583 SPOOL AND COIL KIT FOR AGITATOR...

  • Page 42: Diesel Engine Parts List

    Engine Components See the included Engine Manual for additional engine component diagrams. PART # DESCRIPTION 111887 ENGINE - W/ 60A ALTERNATOR 425244 PLATE, ENGINE MOUNT LH 422167 PLATE, ENGINE MOUNT RH 100126 WASHER-FLAT .38 153619 MUFFLER-COWL 155143 FLEXABLE EXHAUST 155927 HYD PUMP FOR DUAL PUMP 200543 BATTERY BOX...
  • Page 43 Engine Components ENGINE MAINTENCE KIT PART NUMBER 406599 PART # DESCRIPTION 170407 RETURN FILTER 170169 FUEL FILTER - BURNERS 111457 FUEL FILTER - ENGINE 111111 AIR FILTER 111337 OIL FILTER...

  • Page 44: Plumbing System Parts List

    Sealant Plumbing Components PART # DESCRIPTION 120396 2" CLOSE NIPPLE 120598 2" PIPE ELBOW 155375 FLEX TUBE WELD 7" LONG 152126 FLANGE GASKET 2" 409576 FLANGE SUPPORT WELD 409032 VALVE SUB-ASSY 120414 PIPE-ELBOW-STREET-90-DEG-.75 110501 SPHERE BRNG FLNG 110500 BRG ONLY-.75 SB204-12 155997 ROD ADAPTER 429584...
  • Page 45 Sealant Plumbing Components...

  • Page 46: Sealing Wand

    Sealing Wand PN 407861 PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 429945 STUD 130323 SWITCH - MOMENTARY 427557 CLUTCH LEVER 130224 BOOT, SWITCH 427358 130155 CLEVIS KIT-.25-28 X .25 427116 SPRING GUARD 120560 WAND VALVE .75 IN 426987 SPACER 120412 PIPE-NIPPLE-CLOSE-.75 407872...

  • Page 47: Heated Wand

    Heated Sealing Wand PN 155865X For use with 18’ Hose PN 200622 Complete Hose and Wand Assembly PN 409134 Optional Wand Attachments Available. See page 57 for details.

  • Page 48: Oil Burner Parts List

    Hydraulic Reservoir and Diesel Tank Components PART # DESCRIPTION 172618 HYDRAULIC TANK 172619 DIESEL TANK 172127 RETURN FILTER ASSY (NON-COMPRESSOR) 170407 ELEMENT - RETURN FILTER (NON-COMPRESSOR) 152044 FILLER CAP ASSY 171631 SIGHT GAUGE 172186 SUCTION STRAINER 155396 FUEL GAUGE/CAP 120743 FUEL SHUT-OFF VALVE 170169 FUEL FILTER...

  • Page 49: Combustion Chamber Parts List

    Combustion Chamber Parts List 404518 - COMPLETE ASSEMBLY (ITEMS 1-11) PART # DESCRIPTION QTY. 403400 CHAMBER LINING KIT 402898 BURNER MOUNT 402893 HEAT CHAMBER SKIN 417041 INSPECTION COVER 152487 INSULATION HEAT CHAMBER 100125 WASHER-FLAT .31 100093 WASHER-SPLIT LOCK .38 100092 WASHER-SPLITLOCK .31 100068 NUT-HEX .31...

  • Page 50: Mastic Mixer Parts List

    Mastic Mixer Assembly...
  • Page 51 429335 PLATE - CAP 409558 CAP WELD 430385 PLATE - STACK OFFSET 409541 MIXING CHAMBER 409559 DUCT WELD 200640 C1 ROCK BURNER 404518 HEAT CHAMBER SUB-ASSY 409578 IRON WELD 409577 DRAG BOX WELD 409663 SCRAPER 409550 TOP CAP SUB-WELD 430449...
  • Page 52 Mixing Chamber PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 430333 PLATE - CHAIN TIGHTENER 100463 WASHER-FLAT-SAE .31 425696 ROD ADAPTER 100242 NUT-HEX .38-24 UNF 409689 EAR WELDMENT 100221 SPRING PIN 3/16" X 1.50 409545 VALVE SUB-ASSY 100211 WASHER-FLAT-SAE .38 409543 VALVE PLATE SUB-WELD 100163...

  • Page 53: Valve Assembly / Agitator Parts List

    409545 - Valve Sub Assembly PART # DESCRIPTION QTY. 154985 1.25 BALL VALVE HD SEAT 409544 VALVE STAND-OFF 407633 COUPLING WELD 172647 ELBOW - BULKHEAD 12MJ-12MJ 90 172645 18" FLEX HOSE #12 FJIC Agitation System Parts List PART # DESCRIPTION 110294 KEY 3/8 X 2 170467...

  • Page 54: Miscellaneous Parts

    Miscellaneous Parts PART # DESCRIPTION QTY. 409039 CAB FILLER WELD 409036 LOWER BOX WELD 409035 BOOM WELD 409034 TOP CAP WELD 404341 DIPSTICK 110-410 154234 MANUAL HOLDER 155699 HOSE HOLDER 427485 PLATE - MANIFOLD MOUNT 427423 PLATE-CRADLE 200543 BATTERY BOX 155923 THRUST BUSHING 155272...
  • Page 55 Miscellaneous Parts...

  • Page 56: Optional Accessories

    Spare Parts Kit Option PN 404695 PART # DESCRIPTION 152105 ELECTRIC EYE 200352 PRIMARY CONTROL 130113 RELAY (HEATED HOSE & BURNER) 152399 COUPLING 200482 CONTROLLER 153537 FUSE 10 AMP (QTY 5) 130097 THERMOCOUPLE (OIL) 153621 THERMOCOUPLE (PUMP) 153644 FUSE ABC 15 2,6,9...

  • Page 57: Optional Wand Attachments

    OPTIONAL WAND ATTACHMENTS PIVOTING SHOE / 403137 2.5" WIDE BAND  3/4" NPT INLET  OPEN SHOE DESIGN FOR CLEAR VISIBILITY OF MATERIAL  PIVOTING INLET TUBE MAINTAINS CONTACT WITH THE ROAD.  SEALING DISC 3.5” / 403162 SEALING DISC 2.5” / 404528 2"...
  • Page 58 Mastic Mixture Ratio There may be times when you wish to have a different mixture then what is most commonly used. This can be easily done by changing the flow controls valves on the manifold. See table below to set mixture ratios. 2:1 Rock to Sealant Ratio is most common for Mastic Applications (9 on the Dial for the Rock Flow Control and 5 on the Dial for the Sealant Flow Control) Rock:Sealant...

  • Page 59: Replacement Labels

    Replacement Labels Inspect your labels and replace any damaged. Contact your dealer to order replacement labels Operators Manual TO PREVENT WARNING: Please Read and Understand BODILY INJURY Entire Manual Before Operating Eqiupment HOT MATERIAL AGITATOR MATERIAL PRESSURE PRESSURE GUAGE GUAGE READ OWNER'S MANUAL BEFORE OPERATING...
  • Page 60 Warranty period begins at the date unit is first placed in service, or shipped from factory. Upon sale or rental of the equipment by the distributor or Cimline the provided warranty card should be mailed within 14 days starting date unit placed in service.

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