Related Manuals for Tesup ZEUS3.0
Summary of Contents for Tesup ZEUS3.0
- Page 1 ZEUS3.0 (MADE IN EUROPE) ZEUS3.0 Wind Turbine “POWER IS IN CREATING.” Revision Index 00 Revision Date: USER MANUAL ENGLISH | EN Made in Europe TESUP...
- Page 2 ZEUS 3.0 (MADE IN EUROPE) A GLIMPSE OF ZEUS 3.0 ~ 2 ~ TESUP...
- Page 3 Shipping Conditions Prerequisites at the place of use 7.2.1 Permissible wind class, footprint, and minimum clearances 7.2.2 Mounting Details Unpacking the components Assembling the wind turbine Electrical Connections Regular Operation Switching on the wind turbine system ~ 3 ~ TESUP...
- Page 4 Maintenance and cleaning by the user Troubleshooting and diagnostics Removal from service and disposal 12.1 Final decommissioning of the wind turbine system 12.2 Disposal of the wind turbine system and components Declaration of Conformity Appendix Manufacturer Details & Customer Support Notes ~ 4 ~ TESUP...
- Page 5 The wind turbine system has been erected correctly by a suitably trained person. o All operating personnel have read and fully understood this translation of the original instructions o The wind turbine system is properly maintained and repaired. ~ 5 ~ TESUP...
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Page 6: Symbols Used
DANGER: Immediate danger can cause serious injury. WARNING: Potential Danger can cause Serious injury. CAUTION: Potential Danger can cause moderate injury. NOTE: Useful Tips ▪ OTHER SIGNS USED: GENERAL WARNING. HIGH VOLTAGE MAY START WITHOUT WARNING. ENVIORNMENTAL HAZARD SAFETY SYMBOLS ~ 6 ~ TESUP... -
Page 7: Warranty Details
▪ Please notify the manufacturer or his authorised representative about any of the following: o Accidents o Potential safety hazards associated with the wind turbine system o Ambiguities in this translation of the original instructions o Description of the wind turbine system ~ 7 ~ TESUP... -
Page 8: Technical Description
All modifications or changes to the wind turbine system without the manufacturer’s written approval! o Use of parts other than ZEUS 3.0 original parts. o Operation in non-approved SWTS classes. o Operation in strong winds or hurricanes. ~ 8 ~ TESUP... -
Page 9: System Components
ZEUS 3.0 (MADE IN EUROPE) 3.3 SYSTEM COMPONENTS: NOTE: Several Batteries can be connected in Parallel Or series depending upon the system voltage. CHARGE CONTROLLER BATTERY ZEUS3.0 WIND TURBINE INVERTER ~ 9 ~ TESUP... - Page 10 ZEUS 3.0 (MADE IN EUROPE) 3.4 WIND TURBINE COMPONENTS: Item No. Description Quantity Nose Turbine Blades Hub for holding the blades Generator Boom for wind direction flag Tail vane Adapter stud ∅ 37 mm PART LIST TABLE ~ 10 ~ TESUP...
- Page 11 ZEUS 3.0 (MADE IN EUROPE) 4. PARAMETER & DIMENSIONAL DETAILS 4.1 PARAMETER DETAILS: SPECIFICATIONS DESIGNATION TESUP Zeus3.0 GENERATOR Permanent magnet rotor, brushless, gearless, maintenance- free TYPE WEIGHT 24 kg MAX. POWER 3.1 kW OPERATING CIRCUIT VOLTAGE 0-143 CURRENT 3-Phase-AC START OF CHARGING...
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Page 12: Power Curve
ZEUS 3.0 (MADE IN EUROPE) 4.1.1 POWER CURVE: POWER CURVE ~ 12 ~ TESUP... -
Page 13: General Arrangement Drawing
ZEUS 3.0 (MADE IN EUROPE) 4.2 GENERAL ARRANGEMENT DRAWING: 108 cm 31.5 cm 193.0 cm ~ 13 ~ TESUP... -
Page 14: Technical Details
ZEUS 3.0 (MADE IN EUROPE) 5. CONTROLLER 5.1 TECHNICAL DETAILS: ▪ The Wind Turbine Charge Controller from TESUP is an intelligent controller which controls the wind turbine. It safely and efficiently charges and control your battery with the wind generator combination. -
Page 15: Wiring Diagram
Converts wind energy into electrical energy Switch AC Emergency Emergency shutdown. When pressed, the wind turbine must be Stop Button short-circuited. Generates electrical voltage (24 / 48 VDC Optionally). The TESUP Charge controller charge controller. Battery Stores electrical energy (Acid, Gel) -
Page 16: Storage & Operation
ZEUS 3.0 (MADE IN EUROPE) 5.3 STORAGE & OPERATION: ▪ STORAGE: o Ambient temperature: -15 to +40°C. o Storage location: Dry, frost-free. ▪ OPERATION: Ambient temperature: -25 to +40°C. Place of use: Max. SWTS Class III acc. to EN 61400-2. ~ 16 ~ TESUP... -
Page 17: Safety Information
Properly complete the Warranty Registration Card Observe wire size and fuse recommendations listed in the Wiring Section of this manual. ▪ WARNING: Rotating blades are a serious mechanical hazard. Install wind turbines so no one can come in contact with blades. ~ 17 ~ TESUP... - Page 18 The place of use must be free of obstacles; alternatively, the wind turbine must be ▪ erected with a sufficient height (refer to Fig.). NOTE: When choosing the place of use, make sure adequate room is available to tilt the tower and blades if necessary. ~ 18 ~ TESUP...
- Page 19 The soil must have a sufficient load-bearing capacity. The size and structure of the foundation depend on the soil characteristics. NOTE: Ask a qualified structural engineer for advice regarding the optimal design of the foundation. MOUNTING DETAILS ~ 19 ~ TESUP...
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Page 20: Unpacking The Components
Check reveller for balance Tighten all screws to 25 Nm. ▪ ▪ Check balance again. ▪ Secure all screws with locking varnish. NOTE: Note: The repellers have already been tested for equal weight by the manufacturer. ~ 20 ~ TESUP... - Page 21 ZEUS 3.0 (MADE IN EUROPE) ASSEMBLY PROCEDURE ~ 21 ~ TESUP...
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Page 22: Electrical Connections
All work on electrical equipment must be carried out by a qualified electrician with the power switched off! NOTE: To ensure proper operation, you must use an original TESUP charge controller ▪ Connect a three-wire cable with a suitable cross-section (refer to Table 9 / Table 10) and the required length to the generator. -
Page 23: Erecting The Wind Turbine
▪ Attach the wind turbine to the tower. Be careful not to damage the cable. ▪ Screw wind generator to mast. ▪ Erect the mast. ▪ Align the mast vertically in all directions. ▪ Brace the vertical mast (see Fig. 5) ▪ Cancel short circuit. ~ 23 ~ TESUP... -
Page 24: Regular Operation
8.1 SWITCHING ON THE WIND TURBINE SYSTEM: ▪ Unlock the emergency stop button or release the brake button on the TESUP charge controller. ▪ The brake is released. ▪ The fast-blinking red LED on the TESUP charge controller goes out. -
Page 25: Emergency Shutdown
9. SHUTTING DOWN THE WIND TURBINE 9.1 EMERGENCY SHUTDOWN: ▪ Switch on the brake. ▪ The wind turbine is short-circuited via the TESUP charge controller. 9.2 TEMPORARY SHUTDOWN: ▪ Switch on the brake. ▪ The wind turbine is short-circuited via the TESUP charge controller. -
Page 26: Safety Precautions During Maintenance Work
Inspect the cables for damage wiring WARNING: Shut down the wind turbine system immediately if the rotor blades or the electrical wiring are damaged. INSPECTION SCHEDULE TABLE ▪ Refer to the supplementary documents for information on maintaining supplier components. ~ 26 ~ TESUP... -
Page 27: Maintenance And Cleaning By The User
▪ Coat the wind turbine and the rotor blades regularly with commercially available underbody protection wax using a soft cloth. NOTE: A wax film protects the surfaces of the wind turbine and the rotor blades from the weather and increases the efficiency of the blades. ~ 27 ~ TESUP... -
Page 28: Troubleshooting And Diagnostics
ZEUS 3.0 (MADE IN EUROPE) 11. TROUBLESHOOTING & DIAGNOSTICS NOTE: Error messages are displayed on the TESUP charge controller. Refer to the separate instructions Error Possible cause Possible actions Not enough wind Wind turbine None does not start up “Stop” switch pressed Release the “Stop”... -
Page 29: Removal From Service And Disposal
COMPONENTS: ▪ Where necessary, dispose of the individual components in consultation with the responsible local authorities. Wind turbine system Wiring, electrical components Dispose of as electronic scrap Mechanical components Segregate prior to disposal DISPOSAL DETAIL TABLE ~ 29 ~ TESUP... - Page 30 ZEUS 3.0 (MADE IN EUROPE) 13. DECLARATION ~ 30 ~ TESUP...
- Page 31 PAGE 12: POWER CURVE PAGE 15: WIRING DIAGRAM PAGE 17: PERSONNEL REQUIREMENT TABLE PAGE 19: MOUNTING DETAILS PAGE 21: ASSEMBLY PROCEDURE PAGE 22: CABLE DETAILS PAGE 26: INSPECTION SCHEDULE TABLE PAGE 27: TROUBLESHOOTING DETAIL PAGE 29: DISPOSAL DETAIL TABLE. ~ 31 ~ TESUP...
- Page 32 ZEUS 3.0 (MADE IN EUROPE) 15. MANUFACTURER DETAILS & CUSTOMER SUPPORT TESUP HEADQUATERS, 22 SUTTON LANE NORTH CHISWICK, LONDON W4 4LD UNITED KINGDOM TESUP OFFICIAL WEB-STORE ONLINE CHAT ~ 32 ~ TESUP...
- Page 33 ZEUS 3.0 (MADE IN EUROPE) 16. NOTES ~ 33 ~ TESUP...
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