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USER MAGNUM 5 MANUAL HORIZONTAL TURBINE “WIND POWER NOW AT YOUR DOORSTEP.” Revision Index 00 Revision Date: 03 Dec ’21 MADE IN EUROPE ENGLISH | EN MAGNUM 5 (MADE IN EUROPE)
Shipping Conditions Prerequisites at the place of use Permissible wind class, footprint, and minimum 7.2.1 clearances 7.2.2 Mounting Details Unpacking the components Assembling the wind turbine Electrical Connections Regular Operation Switching on the wind turbine system MAGNUM 5 (MADE IN EUROPE)
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Safety precautions during maintenance work 10.2 Inspection and maintenance schedule 10.3 Maintenance & cleaning by the user Removal from service & disposal 11.1 Final decommissioning wind turbine 11.2 Disposal of the wind turbine system & components Declaration Appendix Notes MAGNUM 5 (MADE IN EUROPE)
The wind turbine system has been erected correctly by a suitably • trained person. All operating personnel have read and fully understood this translation • of the original instructions The wind turbine system is properly maintained and repaired. • MAGNUM 5 (MADE IN EUROPE)
Please notify the manufacturer or his authorized representative about any • of the following: Accidents • Potential safety hazards associated with the wind turbine system • Ambiguities in this translation of the original instructions • Description of the wind turbine system • MAGNUM 5 (MADE IN EUROPE)
Operation outside the manufacturer’s specification. • All modifications or changes to the wind turbine system without the • manufacturer’s written approval! Use of parts other than MAGNUM 5 original parts. • Operation in non-approved SWTS classes. • Operation in strong winds or hurricanes.
3.3 SYSTEM COMPONENTS MAGNUM 5 CHARGE CONTROLLER BATTERY INVERTER NOTE: Several Batteries can be connected in Parallel Or series depending upon the system voltage. MAGNUM 5 (MADE IN EUROPE)
3.4 WIND TURBINE COMPONENTS Sr. No. Description Quantity Turbine Blades Nose Hub for holding the blades Generator Tail Adapter stud φ 37 mm / Connection for tripod PART LIST TABLE MAGNUM 5 (MADE IN EUROPE)
Counter-Clockwise STARTING WIND SPEED 3 m/s NO. OF BLADES MAX RPM 1500 MAX SPEED 50m/s NOISE 35 dB PARAMETERS WARNING: If a hurricane scale III (50–58 m/s) or above occurs, please cover wind turbine blades. MAGNUM 5 (MADE IN EUROPE)
5.1 TECHNICAL DETAILS The Wind Turbine Charge Controller from TESUP is an intelligent controller • which controls the wind turbine. It safely and efficiently charges and control your battery with the wind generator combination. With its discreet appearance and simple operation with integrated protec- •...
The TESUP Charge Controller can adjust and limit the output voltage level between 0 to 75 volts. If the inverter option is selected using the button on the TESUP charge controller, there is no maximum voltage limitation. Stickers warning of electrical danger are on our products.
The wind turbine system is in conformity with the European Machinery • Directive 2006/42/EC provided only original MAGNUM 5 components are used and subject to proper erection. The use of components from other manufacturers as well as modifications or changes to the wind turbine sys-...
Observe wire size and fuse recommendations listed in the Wiring Section of • this manual. WARNING: Rotating blades are a serious mechanical hazard. Install wind turbines so no one can come in contact with blades. MAGNUM 5 (MADE IN EUROPE)
WARNING: Danger to life due to operation in non-approved wind classes! The wind turbine system may only be operated at Class III wind sites. NOTE: When choosing the place of use, make sure adequate room is available to tilt the tower and blades MAGNUM 5 (MADE IN EUROPE)
The soil must have a sufficient load-bearing capacity. The size and structure of the • foundation depend on the soil characteristics. SCAN TO WATCH INSTALLATION VIDEO NOTE: Ask a qualified structural engineer for advice regarding the optimal MAGNUM 5 (MADE IN EUROPE)
First of all, remove the cables you have added by passing them through the • After removing the cables from the outlet, place your MAGNUM 5 wind turbine • on the MP and tighten the fixing screws on the mast.
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SCAN TO WATCH INSTALLATION VIDEO Make sure the 3-phase AC cable at the wind turbine output is not short-circuited. If there is a short circuit, the turbine will brake itself and the blades will be pre- vented from turning. MAGNUM 5 (MADE IN EUROPE)
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TURBINE BODY ASSEMBLY PROCEDURE BASE—ROD—BOTTOM FLANGE-TOP FLANGE MAGNUM 5 (MADE IN EUROPE)
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WING AND TURBINE BODY ASSEMBLY PROCEDURE WINGS-TURBINE BODY-MAGNUM 5 MAGNUM 5 (MADE IN EUROPE)
CABLE DETAILS WARNING: All work on electrical equipment must be carried out by a qualified electrician with the power switched off! NOTE: To ensue proper operation, you must use an original TESUP charge controller. MAGNUM 5 (MADE IN EUROPE)
8.1 SWITCHING ON THE WIND TURBINE SYSTEM Unlock the emergency stop button or release the brake button on the TESUP • charge controller. The brake is released. • The fast-blinking red LED on the TESUP charge controller goes out. •...
9.1 EMERGENCY SHUTDOWN Switch on the brake. • The wind turbine is short-circuited via the TESUP charge controller. • 9.2 TEMPORARY SHUTDOWN Switch on the brake. • The wind turbine is short-circuited via the TESUP charge controller. • This type of shutdown can occur during the stormy weather when the wind •...
Electrical wiring Inspect the cables for damage INSPECTION SCHEDULE WARNING: Shut down the wind turbine system immediately if the rotor blades or the electrical wiring are damaged. Refer to the supplementary documents for information on maintaining suppli- • er components. MAGNUM 5 (MADE IN EUROPE)
Coat the wind turbine and the rotor blades regularly with commercially • available wax products, especially with sprays! NOTE: A wax film protects the surfaces of the wind turbine and the rotor blades from the weather and increases the efficiency of the blades. MAGNUM 5 (MADE IN EUROPE)
Where necessary, dispose of the individual components in consultation with • the responsible local authorities. Wind turbine system Wiring, electrical components Dispose of as electronic scrap Mechanical components Segregate prior to disposal DISPOSAL DETAIL TABLE MAGNUM 5 (MADE IN EUROPE)
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