Tesup MAGNUM 5 User Manual

Tesup MAGNUM 5 User Manual

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USER
MAGNUM 5
MANUAL
HORIZONTAL TURBINE
"WIND POWER NOW AT YOUR
DOORSTEP."
Revision Index 00
Revision Date: 03
Dec '21
rd
MADE IN EUROPE
ENGLISH | EN
1
MAGNUM 5 (MADE IN EUROPE)

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Summary of Contents for Tesup MAGNUM 5

  • Page 1 USER MAGNUM 5 MANUAL HORIZONTAL TURBINE “WIND POWER NOW AT YOUR DOORSTEP.” Revision Index 00 Revision Date: 03 Dec ’21 MADE IN EUROPE ENGLISH | EN MAGNUM 5 (MADE IN EUROPE)
  • Page 2 PRODUCT OVERVIEW MAGNUM 5 (MADE IN EUROPE)
  • Page 3: Table Of Contents

    Shipping Conditions Prerequisites at the place of use Permissible wind class, footprint, and minimum 7.2.1 clearances 7.2.2 Mounting Details Unpacking the components Assembling the wind turbine Electrical Connections Regular Operation Switching on the wind turbine system MAGNUM 5 (MADE IN EUROPE)
  • Page 4 Safety precautions during maintenance work 10.2 Inspection and maintenance schedule 10.3 Maintenance & cleaning by the user Removal from service & disposal 11.1 Final decommissioning wind turbine 11.2 Disposal of the wind turbine system & components Declaration Appendix Notes MAGNUM 5 (MADE IN EUROPE)
  • Page 5: General

    The wind turbine system has been erected correctly by a suitably • trained person. All operating personnel have read and fully understood this translation • of the original instructions The wind turbine system is properly maintained and repaired. • MAGNUM 5 (MADE IN EUROPE)
  • Page 6: Symbols Used

    Please notify the manufacturer or his authorized representative about any • of the following: Accidents • Potential safety hazards associated with the wind turbine system • Ambiguities in this translation of the original instructions • Description of the wind turbine system • MAGNUM 5 (MADE IN EUROPE)
  • Page 7: Technical Description

    Operation outside the manufacturer’s specification. • All modifications or changes to the wind turbine system without the • manufacturer’s written approval! Use of parts other than MAGNUM 5 original parts. • Operation in non-approved SWTS classes. • Operation in strong winds or hurricanes.
  • Page 8: System Components

    3.3 SYSTEM COMPONENTS MAGNUM 5 CHARGE CONTROLLER BATTERY INVERTER NOTE: Several Batteries can be connected in Parallel Or series depending upon the system voltage. MAGNUM 5 (MADE IN EUROPE)
  • Page 9: Wind Turbine Components

    3.4 WIND TURBINE COMPONENTS Sr. No. Description Quantity Turbine Blades Nose Hub for holding the blades Generator Tail Adapter stud φ 37 mm / Connection for tripod PART LIST TABLE MAGNUM 5 (MADE IN EUROPE)
  • Page 10: Parameter And Dimensional Details

    Counter-Clockwise STARTING WIND SPEED 3 m/s NO. OF BLADES MAX RPM 1500 MAX SPEED 50m/s NOISE 35 dB PARAMETERS WARNING: If a hurricane scale III (50–58 m/s) or above occurs, please cover wind turbine blades. MAGNUM 5 (MADE IN EUROPE)
  • Page 11: Power Curve

    4.1.1 POWER CURVE POWER CURVE MAGNUM 5 (MADE IN EUROPE)
  • Page 12: General Arrangement Drawing

    4.2 GENERAL ARRANGEMENT NOTE: DIMENSIONS ARE IN mm (ft) MAGNUM 5 (MADE IN EUROPE)
  • Page 13: Controller

    5.1 TECHNICAL DETAILS The Wind Turbine Charge Controller from TESUP is an intelligent controller • which controls the wind turbine. It safely and efficiently charges and control your battery with the wind generator combination. With its discreet appearance and simple operation with integrated protec- •...
  • Page 14: Wiring Diagram

    5.2 WIRING DIAGRAM WIRING DIAGRAM MAGNUM 5 (MADE IN EUROPE)
  • Page 15: Permissible Storage & Operation

    The TESUP Charge Controller can adjust and limit the output voltage level between 0 to 75 volts. If the inverter option is selected using the button on the TESUP charge controller, there is no maximum voltage limitation. Stickers warning of electrical danger are on our products.
  • Page 16: Safety Information

    The wind turbine system is in conformity with the European Machinery • Directive 2006/42/EC provided only original MAGNUM 5 components are used and subject to proper erection. The use of components from other manufacturers as well as modifications or changes to the wind turbine sys-...
  • Page 17: Important Safety Instructions

    Observe wire size and fuse recommendations listed in the Wiring Section of • this manual. WARNING: Rotating blades are a serious mechanical hazard. Install wind turbines so no one can come in contact with blades. MAGNUM 5 (MADE IN EUROPE)
  • Page 18: Pre-Use Preparation

    WARNING: Danger to life due to operation in non-approved wind classes! The wind turbine system may only be operated at Class III wind sites. NOTE: When choosing the place of use, make sure adequate room is available to tilt the tower and blades MAGNUM 5 (MADE IN EUROPE)
  • Page 19: Mounting Details

    The soil must have a sufficient load-bearing capacity. The size and structure of the • foundation depend on the soil characteristics. SCAN TO WATCH INSTALLATION VIDEO NOTE: Ask a qualified structural engineer for advice regarding the optimal MAGNUM 5 (MADE IN EUROPE)
  • Page 20: Unpacking The Components

    First of all, remove the cables you have added by passing them through the • After removing the cables from the outlet, place your MAGNUM 5 wind turbine • on the MP and tighten the fixing screws on the mast.
  • Page 21 SCAN TO WATCH INSTALLATION VIDEO Make sure the 3-phase AC cable at the wind turbine output is not short-circuited. If there is a short circuit, the turbine will brake itself and the blades will be pre- vented from turning. MAGNUM 5 (MADE IN EUROPE)
  • Page 22 TURBINE BODY ASSEMBLY PROCEDURE BASE—ROD—BOTTOM FLANGE-TOP FLANGE MAGNUM 5 (MADE IN EUROPE)
  • Page 23 WING AND TURBINE BODY ASSEMBLY PROCEDURE WINGS-TURBINE BODY-MAGNUM 5 MAGNUM 5 (MADE IN EUROPE)
  • Page 24: Electrical Connections

    CABLE DETAILS WARNING: All work on electrical equipment must be carried out by a qualified electrician with the power switched off! NOTE: To ensue proper operation, you must use an original TESUP charge controller. MAGNUM 5 (MADE IN EUROPE)
  • Page 25: Regular Operation

    8.1 SWITCHING ON THE WIND TURBINE SYSTEM Unlock the emergency stop button or release the brake button on the TESUP • charge controller. The brake is released. • The fast-blinking red LED on the TESUP charge controller goes out. •...
  • Page 26: Shutting Down The System

    9.1 EMERGENCY SHUTDOWN Switch on the brake. • The wind turbine is short-circuited via the TESUP charge controller. • 9.2 TEMPORARY SHUTDOWN Switch on the brake. • The wind turbine is short-circuited via the TESUP charge controller. • This type of shutdown can occur during the stormy weather when the wind •...
  • Page 27: Maintenance

    Electrical wiring Inspect the cables for damage INSPECTION SCHEDULE WARNING: Shut down the wind turbine system immediately if the rotor blades or the electrical wiring are damaged. Refer to the supplementary documents for information on maintaining suppli- • er components. MAGNUM 5 (MADE IN EUROPE)
  • Page 28: Maintenance & Cleaning By The User

    Coat the wind turbine and the rotor blades regularly with commercially • available wax products, especially with sprays! NOTE: A wax film protects the surfaces of the wind turbine and the rotor blades from the weather and increases the efficiency of the blades. MAGNUM 5 (MADE IN EUROPE)
  • Page 29: Removal From Service & Disposal

    Where necessary, dispose of the individual components in consultation with • the responsible local authorities. Wind turbine system Wiring, electrical components Dispose of as electronic scrap Mechanical components Segregate prior to disposal DISPOSAL DETAIL TABLE MAGNUM 5 (MADE IN EUROPE)
  • Page 30: Declaration

    DECLARATIONS MAGNUM 5 (MADE IN EUROPE)
  • Page 31: Appendix

    PAGE 11: POWER CURVE • PAGE 14 : WIRING DIAGRAM • PAGE 16: PERSONNEL REQUIREMENT TABLE • PAGE 19: MOUNTING DETAILS • PAGE 24: CABLE DETAILS • PAGE 27: INSPECTION TABLE • PAGE: 29: DISPOSAL DETAIL TABLE • MAGNUM 5 (MADE IN EUROPE)
  • Page 32: Notes

    NOTES...
  • Page 33 TESUP HEADQUATERS, 22 SUTTON LANE NORTH CHISWICK, LONDON W4 4LD UNITED KINGDOM...

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