Removal And Replacement Of Expansion Valve - Hoshizaki F-2000MLF Service Manual

5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE

Sometimes moisture in the refrigerant circuit exceeds the Drier capacity
and freezes up at the Expansion Valve. Always install a new Drier every
time the sealed refrigeration system is opened. Do not replace the Drier
until after all other repairs or replacements have been made.
1) Turn off the power supply, and remove the panels.
2) For F-2000MLF, close the Shut-off Valves to the Compressor Rack Assembly.
3) Recover the refrigerant and store it in an approved container, if required by an applicable
law.
4) Remove the Expansion Valve Bulb at the Evaporator outlet.
5) Remove the Expansion Valve Cover, and remove the Expansion Valve using brazing
equipment.
6) Braze the new Expansion Valve with nitrogen gas flowing at the pressure of 3 - 4 PSIG.
Always protect the valve body by using a damp cloth to prevent the valve
from overheating. Do not braze with the valve body exceeding 250°F.
7) Install the new Drier [except F-2000MLF].
8) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.
9) Evacuate the system. Charge it with refrigerant [except F-2000MLF]. For the water-
cooled models, see the Nameplate for the required refrigerant charge and type. For the
remote air-cooled models, see the label on the Control Box.
10) Attach the Bulb to the suction line. Be sure to secure the Bulb using a band and
to insulate it.
11) Place the new set of Expansion Valve Covers in position.
12) For F-2000MLF, open the Shut-off Valves to the Compressor Rack Assembly.
IMPORTANT
WARNING
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