Belanger Signature Series Owner's Manual
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Belanger Signature Series Owner's Manual

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1MANUL102
REV 03
Owners Manual
INTEGRA® E-1063
OPERATOR STATION
Belanger, Inc.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 374-4700
Fax (248) 380-9681
www.belangerinc.com

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  • Page 1 1MANUL102 REV 03 Owners Manual INTEGRA® E-1063 OPERATOR STATION Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 Fax (248) 380-9681 www.belangerinc.com...
  • Page 3 This manual and the accompanying equipment are protected by United States and International copyright and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.

  • Page 5: Table Of Contents

    User / Print / Packages ......................................4-12 User / Print ........................................4-13 User / Print / Options......................................4-13 User / About........................................4-13 Faults ...............................4-13 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 6 Alarm on E700 Drives (From display on drive) ..................7-5 Chapter 8 Network and E-Mail Application ................8-1 Activate Network Screen ........................... 8-1 Main Network Screen ..........................8-2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 7: Chapter 1 Introduction

    Chapter 1 Introduction Chapter 1 Introduction Chapter REV 01...

  • Page 9: Operational Warning

    Belanger, Inc. does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities.

  • Page 10: Important Safety Information

    Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

  • Page 11: Important Safety Information - Must Read

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 12: Warranty Information

    Seller, unless made in writing and signed by a duly authorized employee of Seller. Copyright © 2001 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 13: Chapter 2 System Overview

    Chapter 2 General Machine Operations Chapter 2 System Overview Chapter REV 01...

  • Page 15: Integra® Controller

    20 because the 60HP utilizes 9 to 15. See supplied prints for Parameter Lists. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 16: Point Of Sales (Pos) Connections

    Chapter 2 System Overview Point of Sales (POS) Connections The Belanger INTEGRA® System is designed to work with most any POS system on the market today. The following information will explain the basic connections required to work with most systems.

  • Page 17: E-1063 Overview

    Each function will be covered in greater detail later in this document. Back Plate E-1063 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 18: User

    Input Bypass – allows user to temporarily bypass Inputs • VFD Conveyor – user control of System VFD operations, but not Setup Operations Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 19: Fault

    Here you can view and reset current fault status. You can also view the fault history by pressing the Alarm key. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 20: Example Of Usable Printer Or Equivalent Printer Specifications

    Page length Hand shake XON / XOFF New line character CR / CF Baud rate 9600 Parity None Data bits Stop bits Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 21 INTEGRA® / E-1063 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 23: Chapter 3 General Methods Of Using Operator Interfaces

    Chapter 3 General Methods of Using Operator Interfaces Chapter 3 General Methods of Using Operator Interfaces Chapter REV 01...
  • Page 25 When done entering the data, press .to return to the original screen. To leave the Data Entry screens without changing data, press 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 26 . When done entering the data, press .to return to the original screen. To leave the Data Entry screens without changing data, press Selections: Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 27: Chapter 4 Operator Interface/Standard Wash Operation Screens

    Chapter 4 Operator interface/Standard User Screens Chapter 4 Operator Interface/Standard Wash Operation Screens Chapter REV 01...

  • Page 29: E-1063 Main Screen

    Options are associated with a selected Package, the corresponding oval will be filled • The long rectangular box displays the 10 washes in the Queue 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 30: Queue

    Press the arrow under the desired “Wash Position” to print the receipt for that vehicle. Pressing either key on the above screen will complete its task and return to the MAIN screen. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 31: Queue / More Queue

    Option numbers for desired options, enter the Options one-at-a-time until all corresponding ovals are filled. This method of entering washes is considered for temporary use only. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 32: Data

    From the E-1063 • General: Navigating to the appropriate screen and pressing the PRINT key can print each type of report. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 33: Data / Daily

    “Shift” screen Data / Daily / Weekly Screen Key: • Information about this screen is presented with the “Shift” screen 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 34: User

    This will turn on and run all of the User Defined functions of the BAY WET DOWN for the set amount of time. CAUTION: Pressing this button will cause motion and dispensing from equipment. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 35: User / Vfd Conveyor

    “Integra®” VFD functions. Changing the conveyor speed variance will change the speed of all Integra® network functions a percent difference between min and max speeds. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 36: User / Force

    From the USER screen pressing the FORCE key will navigate to the following screen: User / Force / More Pressing the MORE key from the FORCE screen will take you to this screen Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 37: User / Input Bypass

    • BYPASS: This is the data entered into this screen and will be utilized when ENTER PHOTO BYPASS is active. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 38: User / Input Bypass

    The speed is . Example: 150 vehicles per hour: = .1 Vehicles per Hour Common Values 4-10 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 39: User / Power Up Choice

    User / Monitor Outputs Screen Key: • This screen allows monitoring of Output status. The ovals are filled when the Output is ON. 4-11 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 40: User / Monitor Outputs / More

    User / Print / Packages Screen Key: • Pressing these buttons will print the corresponding setup. 4-12 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 41: User / Print

    • The Fault Code is the number that will be sent to a pager to represent the current Fault status. 4-13 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 42 Slow Net Hydraulic Tank 1 low Low air E-Stop Fault Normal operation Note: Fault numbers not listed are for multiple Faults. 4-14 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 43 Chapter 4 Operator Interface/Standard Wash Operation Screens Faults Alarm List (E-1063) All Faults and Alarms will show up on the Alarm List. 4-15 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 44 INTEGRA® / E-1063 4-16 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 45: Chapter 5 Operator Interface/Wash Setup Screens

    Chapter 5 Operator Interface/Programming Chapter 5 Operator Interface/ Wash Setup Screens Chapter REV 01...

  • Page 47: Setup

    Package Values • Pressing the PACKAGE BLOCK will navigate to the screen that allows enabling and disabling of Packages 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 48: Setup / Packages / Package 1 (Or Any Of The Package Buttons)

    CHANGES WILL NOT TAKE EFFECT AND WILL BE LOST IF “SAVE” IS NOT SELECTED ONCE SELECTIONS ARE MADE. The names of the Functions may be changed from the names Note: shown in the above screen. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 49: Setup / Packages

    Package is DISABLED when the oval on the right is filled. • Touching the oval next to the associated Package will toggle it between filled and unfilled. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 50 Once desired changes have been made to this screen, press the MORE key to move to the next screen if some Functions are to be removed. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 51: Setup / Options / Option Value

    The Options are DISABLED when the oval to the right is filled. • Touch the oval next to the associated Option to toggle between filled and unfilled. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 52: Setup / Functions

    Setup / Function / Exit W/Go (or any of the functions) Note: Some Functions will have different features available than others. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 53: Setup / Functions

    Lookback Distance: This will keep the Function active if next vehicle is within Lookback distance. This setting does NOT work when the Function is in “Set Distance”. Set Lookback distance below “8” to disable. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 54 Back End: This is where the Output will turn OFF for the back tires. This position is relative to where the sensor detected the back tires. Its typical value is positive. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 55: Setup / Loading

    If Dollie Up is set to INCHES (Not Recommended), once a Dollie-Up Fork pops up, this displays the number of inches the Dollie Up fork will remain up after Dollie Call button is pressed. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 56 “Unsafe”, Dollie will not come up for the pre-determined user unsafe zone, the user-selected distance is called “Approach Zone Distance”. NOTE: This function is generally not used with Belanger Conveyors. 5-10 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 57 When toggled to Always Active, the Photo-Eye will be active at all times. See Recommended Initial Settings in Chapter 6 for more information. 5-11 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 58: Setup / Loading / Factory

    Setup / Loading / Factory Loading Setup 2 (second screen) Pressing the FACTORY key will take you to the following screen. 5-12 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 59 • If at 100, all network motors will run their programmed maximum speed • Hour is at military time 5-13 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 60: Wash In Use / Wash

    “EZ Load” photo-eye. 2.) if Alt. Accept is set to timed, the output will turn OFF for 2 seconds, 5 seconds after the vehicle is loaded into queue. Note: Inputs may be either Pulsed or Maintained. 5-14 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 61: Setup

    Photo” is indeed used, the Treadle will only evaluate tires when the Photo Eye has been broken. Note: See recommended initial setting for additional indication of setting per loading style in Chapter 6. 5-15 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 62 SEND “#” TO COMPLETE. HANG UP TO COMPLETE disconnects when done sending Fault Code. SEND “#” TO COMPLETE sends “pound tone” prior to disconnecting. 5-16 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 63: Setup / Misc

    NOTE: Image above shows Pulse setting for the DuraTrans DXD Conveyor at 8.26. The setting for DuraTrans CLASSIC should be 7.85 5-17 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 64 Tire Sensor N.O. / N.C.: N.O. (Normally Open) is for a sensor that turns ON an input when the tire is sensed. N.C. (Normally Close) is for a sensor that turns OFF an input when the tire is sensed. 5-18 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 65 Password: Press this button to set Password for each level. QUEUE is level 1 with initial password 1111. • SETUP is level 2 with initial password 2222. 5-19 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 66: Setup / Vfd Operations / Conveyor

    The typical side wheel is 20, the typical Top Wheel is 15, typical Quad Wave Mitter is 40 and a typical Wave Across is 33. 5-20 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 67: Setup / Vfd Operations / Dryer Vfd

    “NAMED 10”. • Pump 4 VFD: This will activate for every vehicle except if activated via “NAMED 11”. 5-21 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 68: Setup / Vfd Operations / Enable

    Toggle equipment: to ENABLE if it is installed on the VFD Network. CAUTION: Enabling a device that is not installed will slow the network communication and/or Fault the system. 5-22 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 69: Chapter 6 Techniques In Wash Setup

    Chapter 6 –Techniques in Programming Chapter 6 Techniques in Wash Setup Chapter REV 01...

  • Page 71: Additional Information

    Connect a “maintained, normally closed” button to the Anti-Collision inputs. Using the E-Stop to pause the wash will require the wash condition to be accepted at the E-1063 to resume washing. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 72: Recommended Initial Settings

    288 = Max Car Length Repeat Size Dollie Enabled Disable – Front Pull No Treadle Disable – Rear Push No Treadle Auto Size Dollie Disabled Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 73 Repeat Size Dollie Enabled Disable – Front Pull No Treadle Disable – Rear Push No Treadle Auto Size Dollie Disabled 100 = Neutral Distance 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 74 Use Minimum Time Between Tires Repeat Size Dollie Enabled Disable – Front Pull No Treadle Disable – Rear Push No Treadle Auto Size Dollie Disabled Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 75 INTEGRA® / E-1063 Chapter 6 Techniques in Wash Setup Recommended Initial Settings 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 77: Chapter 7 Faults And Alarms

    Chapter 7 –Faults and Alarms Chapter 7 Faults and Alarms Chapter REV 01...

  • Page 79: Faults

    Slow Net (Sta 1 – 8): This fault will occur if one of the drives is experiencing communication issues or is turned off. Slow Comm Sta will display which VFD is experiencing communication issues. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 80 Cables to that station should be reviewed. If the station is not part of the system, disable it at the HMI. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 81: Alarm On S500 Drives (From Display On Drive)

    INTEGRA® / E-1063 Chapter 7 Faults and Alarms Alarm on S500 Drives (From display on drive) 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 82 INTEGRA® / E-1063 Chapter 7 Faults and Alarms Alarm on S500 Drives (From display on drive) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 83: Alarm On E700 Drives (From Display On Drive)

    INTEGRA® / E-1063 Chapter 7 Faults and Alarms Alarm on E700 Drives (From display on drive) 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 84 INTEGRA® / E-1063 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...

  • Page 85: Chapter 8 Network And E-Mail Application

    Chapter 8 –Network and E-Mail Application Chapter 8 Network and E-Mail Application Chapter REV 01...

  • Page 87: Activate Network Screen

    If it times out you will have to perform the calibration before configuring the network settings. Calibration screen shown on the lower-right. 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 88: Main Network Screen

    TOUCH ANTWHERE ON SCREEN OR TOUCH CALIUBRATE WILL START IN 7 SECONDS Carefully press and briefly hold stylus on the center of the target. Repeat as it moves around screen Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 89 2: Sent e-mail for Shift, Daily, Weekly Report 3: Sent e-mail of Fault Report 3: NOT Sent e-mail for Shift, Daily, Weekly Report 1MANUL102 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 90 VNC into your favorite search engine to find these web sites. Note: Static ID Address recommended to utilize remote access. E-mail will work with either a static or dynamic IP address. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL102...
  • Page 91 Chapter 9 –E-1063 Screen Map Chapter 9 E-1063 Programming Screen Map Chapter REV 01...
  • Page 94 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 * Fax (248) 380-9681 Belanger Integra® / 1063 Programming Station 1MANUL102...

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