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Summary of Contents for Belanger 1MANUL603
- Page 1 Owners Manual Prep Jet System Belanger, Inc. P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 374-4700 Fax (248) 380-9681 www.belangerinc.com 1MANUL603 REV 06...
- Page 2 Belanger, Inc. Prep Jet System...
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Page 3: Table Of Contents
Hydraulic Hose........................18 Maintenance .....................19 Routine Procedures ....................... 19 Trouble Shooting........................19 Inspecting and/or Replacing the Dodge™ Coupling.............. 20 Replacement Parts ........................ 22 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 4: Belanger Incorporated Limited Warranty
PURPOSE. Copyright © 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. -
Page 5: Operational Warning
Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. -
Page 6: Introduction
If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 7: Important Safety Information - Must Read
THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... - Page 8 PREP JET SYSTEM Introduction Thank you for your purchase of the Belanger, Inc. Prep Jet System. This manual will familiarize you with the Prep Jet installation, operation and maintenance. The design of this Prep Jet System will optimize the cleaning effect of your system with its high pressure spray loosening the stubborn debris from vehicle surfaces.
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Page 9: Before You Get Started
You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 10: Specifications
A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger specified equipment. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 11: Installation
Step 3b: tighten all three nuts on each Floor Mount to Floor Mount lock mounts into place Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... - Page 12 The unit is equipped to accommodate two guns. If you choose to use only one gun, cap the other feed with a field supplied plug. Both outlets are the same. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603...
- Page 13 1.5 GPM, MEG NOZZLE). This will increase the volume of water at the gun and will lengthen the life of the Unloader Valve and/or the pump itself Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603...
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Page 14: Initial Startup
Note: As the adjustment nut is turned out, the pressure is lowered, just as when turned in, the pressure is increased. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... - Page 15 THROUGH YOUR DISTRIBUTOR OR BELANGER, INC. OIL IS TO BE CHANGED EVERY 500 HOURS THEREAFTER. CAUTION DO NOT ROTATE PUMP WHEN OIL RESERVOIR IS EMPTY Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603...
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Page 16: Plumbing Overview
Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 17: Schedule 80 Steel Pipe
Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 18: Type M Copper
Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 19: Stainless Steel Tubing (Type 304 Per Astm A269)
Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 20: Hydraulic Hose
Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 21: Maintenance
Worn unloader valve Replace unloader valve • • Empty supply tank Fill supply tank and confirm that the Hydro Minder™ valve functioning properly Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... -
Page 22: Inspecting And/Or Replacing The Dodge™ Coupling
When the spider has excessive wear, torque is then directly applied to the coupling hubs eventually causing premature failure. Overhead View Above image shows Motor and Pump misaligned Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... - Page 23 The kit includes a Dodge™ coupling, protective plastic cover and mounting hardware. Plastic Cover Dodge™ Coupling Parts Included in Kit Plastic Cover Large Plate Small Plate Dodge™ Coupling Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603...
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Page 24: Replacement Parts
MOUNT, COMPRESSION GREEN 1MOUNT-PS500 PUMP, WANNER M-10 **1PUMP906 ** For Prep Jet Systems Before 4/1/94 MOTOR 7.5 HP HOLLOW SHAFT STD **1MOTOR-EL761 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL603... - Page 26 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 374-4700 * Fax (248) 380-9681 Prep Jet 1MANUL603...
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