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Belanger Cube Installation And Startup Manual

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Cube® Installation & Startup Manual
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Installation and Startup
1MANUAL963 Rev03

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Summary of Contents for Belanger Cube

  • Page 1 Cube® Installation & Startup Manual Cube ® Installation and Startup 1MANUAL963 Rev03...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
  • Page 5 Inserted step between Step 13 & 14: Tighten the four (4) bearing bolts on the side wheel hub assembly. (per Project #10151) 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 7: Table Of Contents

    Attach Safety Stops and Proximity Target to Entrance Rails ............. 6-38 Attach the Utility Manifold to the Frame ..................6-39 Connect the Carriage Utility Lines to the Utility Manifold ............6-40 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 8 Model 213S OD / WA and WB Connections ................15-6 Component Functionality (Scanned) ..................15-10 Water Softener Conversion Charts ..................15-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 9 8) Configure Applications & Wash Packages to Match Menu Sign and Business Plan ..19-49 9) Run Test Vehicles ........................ 19-49 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 11: Chapter 1 Introduction

    Chapter 1 - Introduction Chapter 1 Introduction...

  • Page 13: Belanger Incorporated Limited Warranty

    PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE – SALES ARE EXPRESSLY DISCLAIMED. Copyright ©2020 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 14: Operational Warning

    During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 15: Important Safety Information

    If you do not understand the procedure, call a Belanger, Inc®. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 16: Important Safety Information - Must Read

    Standard heading, scroll down to the link of interest and click on it. Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 17 BE SURE TO SAVE THESE INSTRUCTIONS. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 18: Ul Information

    2 feet of a solid object, etc. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 19: Scope Of This Manual

    Address safety issues. Installation Manual This is the manual that covers the installation and initial startup of a Cube® system. In this manual there is very little content as to the operation, maintenance, troubleshooting and replacement parts of the Cube® system. For those items please refer to the Cube®...

  • Page 20: Torque Values

    Reduce torque 25% Zinc plating Reduce torque 15% Information provided by raskcycle.com Torque values should be reduced if using lubricants such as anti-seize. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 21: Component Identification

    CTA & High Pressure Undercarriage Assembly Assemblies Chapter 10 Chapter 8 Photo-Eyes Bug Spray Applicator Chapter TBD Chapter 9 Chapter 8 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 22 Spot Free Rinse (RO) Navigational Sign Chapter 17 Chapter 17 Chapter 16 Sudzer® Assembly Wall Washer LED Assembly Chapter TBD Chapter TBD 1-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 23 Chapter 18 & 19 Chapter 18 & 19 OverGlow™ Assembly OverGlow™ Air Regulator Chapter 18 & 19 Chapter 18 & 19 1-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 24 Side Wheel Head Assembly Shuttle Assembly Tilt Cylinder Cylinder Side Water Manifold Side Chapter 18 &19 Chapter 18 & 19 Chapter 19 1-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 25: Chapter 2 Recommended Installation Sequence Checklist

    - Recommended Installation Sequence Checklist Chapter 2 Chapter 2 Recommended Installation Sequence Checklist...

  • Page 27: Main Checklist

    Frame and Carriage Assembly Determine Location to Penetrate Wall f/Utilities (if Trades & Frame and Carriage 3 & 6 applicable) Assembly 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 28 Pump Valves to Building Panel Schematic Drawings Electrical Terminations made at Spot Free Rinse (RO) Spot Free Rinse (RO) Option & 10.14 Unit Schematic Drawings Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 29 Dryer Adjustments See Dryer Manual 13.5 Run Test Vehicles with Customer Initial Startup 13.6 Customer Training on Basic Operations/Setup/Packages Cube® Program. Manual 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 31: Chapter 3 Trades

    Chapter 3 - Trades Chapter 3 Trades...

  • Page 33: Required Man Hours

    This section is intended to help you get the most from Electrical and Plumbing contractors that you may have involved in the project. The following concepts are especially helpful if this is the first Cube® installation that they have performed.

  • Page 34: Plumbing Coordination Meeting

    Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 35: Chapter 4 Electrical Overview And Panels

    Chapter 4 - Electrical Overview and Panels Chapter 4 Electrical Overview and Panels...

  • Page 37: General

    ❖ Values listed below are only valid for 208V systems. Contact the factory if you are operating with a voltage other than 208/230V. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 38 Used to extend the Pneumatic Manifold Feed 1ELECT-CB869 Used to extend the LED Feed 1ELECT-CB550 Used to extend the cable for the Sensor Block Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 39: Best Practice Methods

    Supply Full Load Amps, a larger wire provides a better ground which prevents intermittent problems due to electrical noise generated using Variable Frequency Drives (VFD’s). 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 40 • Avoid parallel runs or close wire proximity of wiring of motor supply from VFD and any other wiring. This includes avoiding parallel runs with other 3 phase wiring. • Never use combined wire ways or a trough which mixes 3 phase wires with Cube® 120VAC and/or 24VAC wiring.

  • Page 41: Cube® Carriage Electrical Cables

    • Do not use either the Building Panel or Carriage Panel as junction boxes. Do not bring wires into these panels unless they are to be terminated in that panel. • Do not use Cube® power or neutral wires as a method of powering items such as “Point of Sales” or back room outlets.

  • Page 42: Cube® Carriage Panel

    The above image shows the components located inside of the 208 VAC Cube® Carriage Panel Enclosure REFER TO YOUR SUPPLIED ELECTRICAL PRINTS, AND SITE-SPECIFIC DRAWINGS FOR INSTALLATION DETAILS Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 43: Cube® Building Panel

    The above image shows the components located inside of the Cube® Building Panel Enclosure REFER TO YOUR SUPPLIED ELECTRICAL PRINTS, AND SITE-SPECIFIC DRAWINGS FOR INSTALLATION DETAILS 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 44: Cube® Hmi Panel

    The above image reflects the Cube® HMI (Human Machine Interface) Panel Home Screen REFER TO YOUR SUPPLIED ELECTRICAL PRINTS, AND SITE-SPECIFIC DRAWINGS FOR INSTALLATION DETAILS Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 45: Cube® Local Network

    Installation & Startup Chapter 4 Electrical Overview and Panels Cube® Local Network Cube Static IP Address: Carriage Panel 192.168.1.61 Building Panel 192.168.1.62 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 47: Chapter 5 Getting Started

    Chapter 5 - Getting Started Chapter 5 Getting Started...

  • Page 49: Installation Overview

    120vac to Carriage Panel with at least 15amp breaker inline 120vac to Building Panel with at least 15amp breaker inline The Cube® carwash should have a 2” water meter at 60PSI or 1-1/2” meter at 60PSI to supply the entire system.
  • Page 50 Bay Width Considerations: Ideal Bay Width of 20’-4” View from Entrance of Bay Ideal Bay Width 20’-4” Side Wheel Tilt: 21° Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 51 6.5” on both sides of Frame. View from Entrance of Bay Minimum Bay Width: 14’-9” Side Wheels Tilt: 0° 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 52 The Cube® Frame Assembly is available in three different lengths 28’, 30’ and 32’. The car wash bay length is a key factor in selecting which Cube® Frame length to use in a wash application. Required bay lengths for each of the Cube® Frame Assemblies are as follows: •...
  • Page 53 32’ Cube® Frame with Minimum Bay Length 37’-9” 30’ Cube® Frame with Minimum Bay Length 35’-9” 28’ Cube® Frame with Minimum Bay Length 33’-9” 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 54 The proportion of each Cube® Frame to its Minimum Bay Length is as shown. Exit Entrance Cube® Carriage at Entrance End Stops 25° Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 55 48’’ and clamped to the legs before flipping the forks. See the image below. Forks Flipped Exit Entrance 127” 127” 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 56 Vehicle Height Considerations The maximum vehicle height recommended is 82” (6’-10”) tall. 85-1/2” 82-3/4” View from Entrance of Bay Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 57: Skilled Trades

    Undercarriage Wash, Photo-Eyes, Support Legs, manifold travel, signage, drip space, and doors. Reference clearance requirements on the Support Documents included at the end of this manual for further details. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 58: Fastening Needs And Other Required Materials

    Navigational (In-Bay) Sign – Optional 3/8” anchors (4) holes to mount frame Combination (In-Bay) Sign - Optional 3/8” anchors (4) holes to mount frame 5-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 59: Cube® Utility Supplies Recommendations

    Cube Installation & Startup Chapter 5 Getting Started Cube® Utility Supplies Recommendations The following is a list of hardware and/or utility supplies needed to successfully install a Cube® floor mounted system. We recommend using the following: • 3/8” anchors to mount the ICS panel and Signs •...
  • Page 61 Chapter 6 - Frame & Carriage Assembly Chapter 6 Frame & Carriage Assembly...

  • Page 63: Chapter 6 Frame And Carriage Assembly

    28’ Cube® Frame Assembly will consist of 14’ rail lengths for both the Entrance and Exit Rails. The 30’ Cube® Frame Assembly will consist of 14’ rails for the Entrance Rails and 16’ rails for the Exit Rails. And, the 32’ Cube® Frame Assembly will consist of 16’ rail lengths for both the Entrance and Exit Rails.
  • Page 64 Frame Assembly: Rails and Head Beams 2) Locate the Cube® Frame components and place them in the wash bay. There should be four (4) Carriage Rails, three (3) identical Head Beams and six (6) Frame Legs. There are also four (4) Rail L-Brackets assemblies, two (2) exit Rail Support Brackets and six (6) Leg to Head Beam Bracket assemblies.
  • Page 65 5) Retrieve the two Entrance Rails and two Exit Rails. Note: The CUBE® has two sets of rails, a set of Entrance Rails and a set of Exit Rails. The Entrance Rails are identical, and the Exit Rails are identical.
  • Page 66 At the junction, where the Mid Rail L-Brackets are installed, the 3/4” Mounting Holes on the Note: Exit Rails will be on the opposite side as the 3/4” Mounting Holes on the Entrance Rails. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 67 13) Attach the two (2) Exit Rail Support Brackets to the Exit Rails as shown above. 14) Retrieve the three (3) Head Beams. Step 14: Locate the three (3) 190” Head Beams. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 68 Head Beams are to be centered across frame; distance from each end to clamp should be 12-7/16”. Mid Rail L-Brackets (2) Entrance Rail L-Brackets (2) Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 69 Clamps onto the Exit Head Beam. 22) Place the removed half of the Clamps onto the Exit Head Beam and start the bolts. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 70 Spacing of the Carriage Rails must be 125” from inside of rail to inside of rail for the entire Note: span of the rail. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 71 Locate the mounting holes at the end of the Exit Rails for the Exit Safety Mount Holes for Stops and the Proximity Target. CAT Track Support Brackets 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 72 Leg/Head Beam Bracket (4) 31) Remove the fasteners and the top half of the Head Beam Clamp on the Brackets. 6-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 73 Locate the Exit Leg/Head Beam Brackets and remove half of the Head Beam Clamps. Exit Leg/Head Beam Bracket (2) Head Beam Clamp 6-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 74 37) The top portion of the Frame Assembly is now ready to be lifted up to attach the Leg Assemblies. 6-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 75: Frame Assembly: Attaching Leg Assemblies

    107” from the underside of the Rail and Head Beam to the floor. The Entrance and Middle Head Beams should measure 127-1/8”. Exit 107” 127-1/8” Entrance 6-13 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 76 Frame Assembly. The two (2) shorter Legs are for the exit of the Frame Assembly. 5) Locate the Cube® Accessory Kit 111908 and retrieve the six (6) Leg Caps. Install the Caps onto the top of each of the Leg Assemblies.
  • Page 77 ➢ Once the Frame Assembly is level and at the proper height, tighten the Leg Clamps, lower the forks and back the forklifts away from the Frame Assembly. 6-15 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 78: Frame Assembly: Position Frame In Bay

    From the established centerline between the doors the location for the driver side and passenger side rails will be determined. 6-16 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 79 Use marks to snap a chalk line on the ground. 6-17 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 80 11) Align and snap a chalk line between these points at the entrance of the bay. This line will be used to place the front face of the feet on the entrance Leg Assemblies. 6-18 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 81: Place & Secure The Frame Assembly In Position

    Lower Frame Assembly and align Entrance Leg Feet with Set Back Line. Remove forklift from bay. Entrance Leg Set Back Line Entrance 6-19 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 82 Bolts and secure all Leg Assemblies to floor. 9) Remove the nails and string that were used to mark the centerline of the bay. 6-20 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 83: Carriage Prep

    Carriage Prep Location of Equipment Room The Cube® is shipped with the Carriage wired and plumbed for either a driver side or a passenger side equipment room location. All instructions and images in this manual are written to reflect a passenger side Equipment Room, therefore, the utilities are routed to the passenger side of the Carriage for ease of routing the lines into the Equipment Room.
  • Page 84 Step 4 & 5: Apply anti-seize to bolt threads and attach CAT Track Supports to the Entrance Rail. CAT Track Supports with Fasteners 6-22 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 85 Apply anti-seize to bolt threads and attach CAT Track Trough to the Exit Rail. CAT Track Trough with Fasteners Exit Rail 6-23 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 86: Disengage The Roller Drive

    Drive Shaft Couplings. Step 2: Loosen the Coupling Bolts with a 9/16” wrench, but do not remove the Couplings from the Shaft. 6-24 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 87 DO NOT RE-INSTALL THE KEYS AND COUPLINGS UNTIL THE LAST STEP IN THIS CHAPTER AFTER THE CARRIAGE HAS BE PLACED ON THE RAILS. 6-25 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 88: Carriage Placement On Frame Assembly: Overview

    ➢ If the measurement is less than 68-1/4” then skip to the next section, Carriage Placement on Frame Assembly: Alternate Method. Equipment Room Distance between door and Entrance Legs determines Carriage Load Method Entrance Exit 6-26 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 89: Carriage Placement On Frame Assembly: Preferred Method

    3) Locate the Cable Carrier on the Carriage, carefully remove the tie straps that kept it rolled up, shown below, during shipping. Cable Carrier Step 3: Remove tie straps so Cable Carrier can be unrolled. 6-27 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 90 Forklift forward until the Cable Carrier is securely on two of the Track Supports. Cable Carrier Step 5: Raise Carriage then align and place Cable Carrier on at least two Track Supports. Entrance 6-28 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 91 Track Support Step 7: Have the two people managing the Cable Carrier push it down onto the other two Supports. Entrance 6-29 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 92 Carriage by removing the fasteners at the top of these upright tubes on both sides of the Carriage. Shipping Frame Assembly Exit 6-30 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 93 Cable Carrier to the Middle L-Bracket. 14) Next, skip to the section, Attach Safety Stops and Proximity Target to Entrance Rails. 6-31 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 94: Carriage Placement On Frame Assembly: Alternate Method

    Step 2: Remove the Entrance Rail as shown and set Rail and Fasteners aside. Entrance Rail Middle L-Bracket Entrance L-Bracket 6-32 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 95 Cable Carrier Step 5: Remove tie straps so Cable Carrier can be unrolled. 6-33 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 96 CAT Track Carrier with Trough. Supports (4) Trough Step 7b: Lay Cable Carrier on Cable Entrance top of Track Carrier Supports. 6-34 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 97 Lower the Carriage until the two Rollers on each side of the Carriage are squarely on the Exit Rails. Carriage Rollers 6-35 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 98 Middle Leg Middle Secure the Angle Mount Bracket at the end of L-Bracket the Cable Carrier to the Middle L-Bracket. 6-36 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 99 Entrance 15) Slide the Carriage all the way down to the End Stops on the Exit Rails, as shown above. 6-37 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 100: Attach Safety Stops And Proximity Target To Entrance Rails

    Driver Side Entrance Rail Proximity Target Step 3: Secure the Proximity Target to the inside of the driver side Entrance Rail. 6-38 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 101: Attach The Utility Manifold To The Frame

    6) The Utility Manifold has all the water hose and airline fittings installed and is ready to be populated with the electrical cables, water hoses and airlines from the Carriage. 6-39 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 102: Connect The Carriage Utility Lines To The Utility Manifold

    DO NOT tighten until directed to do so in a later step. Angle Mount Bracket 6-40 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 103: Chapter 6 Frame And Carriage Assembly (Cont.)

    6) Route all the Electrical Cables from the CAT Track Cable Carrier through the slot in the Utility Manifold, as shown below. Electrical Utility Cables Manifold CAT Track Cable Carrier 6-41 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 104 Step 9: Connect the Foam Rain natural poly line from the Cable Carrier to the Utility Manifold. Foam Rain 6-42 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 105 14) Locate the 5/8” natural poly line labeled OverGlow™. Connect the OverGlow™ line to the 5/8” plastic fitting at the bottom of the Utility Manifold, as shown above. 6-43 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 106 Step 18: Connect the CTA and Pre- Soak Lines from the Cable Carrier to the Utility Manifold. Pre-Soak 6-44 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 107 3) For Sudzer® Only, connect the 1/2" clear airline labeled Sudzer® Chemical to the fitting specified in the image below. Sudzer® Only Sudzer® Chemical 6-45 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 108 Sudzer®, Triple Foam & Foam Rain Combination Triple Foam Chemical 1, 2 & 3 Sudzer® Chemical Triple Foam Air Foam Rain 6-46 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 109: Carriage Movement

    Step 4: On both sides of Drive Shaft, loosen Coupling Bolts, slide Couplings over Drive Shaft Keys and re-tighten bolts. 6-47 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 111: Chapter 7 Side Wheel Hub Assemblies

    - Side Wheel Hub Assemblies Chapter 7 Chapter 7 Side Wheel Hub Assemblies...

  • Page 113: Attach Side Wheel Hub Assemblies To Carriage

    Side Wheel will rotate counterclockwise. 2) The Side Wheels must be installed on a specific side of the Cube® Carriage, a “DS” and “PS” are stamped on the upper shaft to indicate driver side and passenger side, respectively.
  • Page 114 ➢ Person 2: Will tilt the Gearbox/Bearing Assembly and guide the Hub Shaft through the Shaft Bearing and into the Gearbox. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 115 9) Person 2: Retrieve the Shaft Spacer from the Cube® Accessory Box. Step 9: Retrieve the Shaft Spacer from Accessory Box 111908. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 116 Tilt the Gearbox/Bearing Assembly and the Side Wheel Hub Assembly outward. Side Wheel Key Slot in Hub Assembly Gearbox Drive Key in Shaft Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 117 15) Compress the top of the Shaft Boot slightly and tighten the set screws on the Shaft Bearing. Step 15: Compress the top of the Boot and tighten the Set Screws on the Bearing. Shaft Boot 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 118 19) Thread the Slip Ring Shaft onto the Drive Shaft, shown above. The Slip Ring Shaft will be tightened down in the next step. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 119 Ring before installing on Slip Ring Slip Ring Shaft. Mounting Step 22a: Fork Grommet Insert the Grommet into the Mounting Fork. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 120 Apply Loctite Red 271 to the Fasteners and install the Wire Wire Clamp & Clamp perpendicular to the Fasteners wires. Slip Ring Gearbox Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 121 Slip Ring and Wire Harness connectors and press them together gently. 29) Repeat Steps 6 - 26 to install the “PS” Side Wheel Hub Assembly onto the Cube® Carriage. 30) The main electrical connections to the Side Wheel Motor and Slip Rings will be completed later in the installation of the Cube®.

  • Page 123: Chapter 8 Smart Spray Assemblies

    - Smart Spray Assemblies Chapter 8 Chapter 8 Smart Spray Assemblies...

  • Page 125: Mount The Smart Spray Assemblies Onto The Carriage

    Step 3: Driver Side Remove the Half Clamp Smart Spray from each of the Pivot Assembly shown in Mounts. image Pivot Mount 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 126 6) Position the inside face of the Pivot Mount an 1/8” from the Angle Bracket on the Carriage, as shown in the image below. Angle Bracket 1/8” Angle Bracket Pivot Mount Pivot Mount Smart Spray Assembly Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 127 Cube® Assembly with both the Smart Spray Assemblies attached. View from Exit of Bay Driver Side Passenger Side Smart Spray Assembly Smart Spray Assembly 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 128: Connect Feed Manifolds To Smart Spray Manifolds

    (Feed is behind beam shown below) CTA Manifold Entrance Side of Manifold Block Dual Feed for Pre-Soak Manifold Carriage Rinse Manifold Rinse Manifold Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 129 Route the Rinse, Pre-Soak & Wax Hoses thru this opening and down into the Smart Spray Assembly. Shaft Boot Smart Spray Assembly 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 130 9) Using the supplied 1/2” Hose Clamps connect the Wax Hoses to the top of the Smart Spray Manifold closest to the Exit Side of the bay in both Smart Spray Assemblies. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 131 12) Connect the High-Pressure Hoses to the hydraulic fitting at the top of the Spinner Manifold in the back of the Smart Spray Assembly. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 132 Step 15: Route the CTA Airlines and Water Hose thru this opening and down into the Smart Spray Assembly. Smart Spray Assembly Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 133 Pre-Soak and Wax Manifolds midway down the Smart Spray Assemblies. 18) And, connect the natural 1/2” CTA Water Hoses to the CTA Foam Generator, as shown above. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 134: Connect Airlines To Smart Spray Cylinders

    Connect Airlines to Smart Spray Cylinders Having the capability to pivot the Smart Sprays on the Cube® Assembly is optional. If this option was purchased there will be a Cylinder on each of the Smart Spray Assemblies. The Cylinder extend and retract airlines to pivot the Smart Sprays will need to be connected to the Cylinders after the Smart Sprays are attached to the Carriage Assembly.

  • Page 135: Connect Led Cable To Smart Spray Led

    4) Apply a small amount of dielectric grease to the receptor, align the indicators on Cable Plug and LED Receptor and press them together gently. 8-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 136 Cable, Rinse, Pre-Soak, Wax, High- Pressure and CTA Water & Air Lines all together on each side of the machine. 8-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 137: Chapter 9 Photo-Eyes

    Chapter 9 - Photo-Eyes Chapter 9 Photo-Eyes...

  • Page 139: Photo-Eye: Standard

    Entrance Exit Door Entrance Door Exit Tracks Direction of Travel Tracks Photo-Eyes with 6” Off-Set Image Shown with Wall Mounted Photo-Eyes 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 140 END OF CYCLE and then turned off when past the Photo-Eyes. Many other on/off options are available. The actual installation of the Photo-Eyes is covered later in this Chapter. Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 141: Photo-Eye: General Setup

    Chapter 9 Photo-Eyes Photo-Eye: General Setup With the Cube® System all the Photo-Eyes will be mounted to the walls in the bay at the positions specified later in this section. However, if a floor mounted Photo-Eye is necessary they are wired the same way, but they have different variables to consider for positioning. DO NOT secure the Photo-Eyes into place until you have read this entire section.

  • Page 142: Photo-Eye: Wiring

    Reference Sheet 7 of the Electrical Schematics. White Cube® Input X4 – X12 Actual input wire numbers can vary by site. Black No Connection Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 143: Photo-Eye: Undercarriage Wash & Short Bay Considerations

    If possible, leave access around the backside of the Photo-Eyes so that you do not have to walk in front of them and risk activating the system. 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 144: Load Position Photo-Eyes

    Photo-Eye the Sign will instruct the driver to Stop. If the customer crosses the second Photo-Eye the Sign will instruct the customer to Back Up. Once the vehicle is in the proper position the Cube® will be activated and the wash cycle will begin.
  • Page 145 Receiver & Emitter Emitters on Driver Side Driver Side Passenger Side Emitters on Receivers on Driver Side Passenger Side 33” 16” 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 147: Chapter 10 Undercarriage Option

    Chapter 10 - Undercarriage Option Chapter 10 Undercarriage Option...

  • Page 149: Undercarriage Overview

    Undercarriage Water Hose Manifold Assembly (field supplied) 3/4” Barb Fitting 3/4” Cap 3/4” Coupling 3/4” Clamp 65° x 3.0GPM Nozzle 10-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 150: Undercarriage In-Ground Placement

    The mounting tabs will have to be bent to the floor so the undercarriage manifold can be lagged. See the image below. Direction of Travel 10-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 151 Secure the Undercarriage to the floor using the supplied lag bolts. Equipment Room Photo Eye 15” Center Hole Centerline of Exit Entrance Doorway Direction of Travel Photo Eye 10-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 152: Undercarriage In-Ground Connections

    Tubing; as shown below. Metering Suction Tube Chart Weight 8 ft. Suction Tubing Orifices for Valve Injector Strainer Metering Tips 10-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 153 8) Place the Rust Inhibitor chemical solution container underneath the ICS Assembly as close to the Undercarriage Rust Inhibitor Injector Valve as possible. 10-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 154 Inhibitor Injector Valve Step 12: Place the weighted end of the Suction Tube into the Chemical Solution Container. Chemical Solution Container 10-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 155: Chapter 11 Air Panels

    - Air Panels Chapter 11 Chapter 11 Air Panels...

  • Page 157: Air Panels: Overview

    Chapter 11 Air Panels Air Panels: Overview The Cube® will have up to three (3) Air Panels to be mounted in the Equipment Room. The three air panels that will be provided are the Main System Regulator Panel which comes standard with the Cube®, and the Triple Foam (TF) Air Panel and Single Foam (SF) Air Panel will be included if these...

  • Page 158: Main System Regulator Panel

    1/2" black airline field supplied Main Air Supply “In” 1/2” black airline field supplied Main Air “Out” Main System Regulator Panel 11-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 159: Triple Foam Air Panel

    Chapter 11 Air Panels Triple Foam Air Panel The Triple Foam Air Panel will be included with the Cube® system if the Triple Foam application was selected when ordering. 1) Locate the Triple Foam Air Panel. Mount it in a convenient location in the Equipment Room.

  • Page 160: Single Foam Air Panel

    Chapter 11 Air Panels Single Foam Air Panel The Single Foam Air Panel will be included with the Cube® system if the Single Foam application was selected when ordering. 1) Locate the Single Foam Air Panel. Mount it in a convenient location in the Equipment Room.

  • Page 161: Chapter 12 Injection Chemical System (Ics)

    Chapter 12 - Injection Chemical System (ICS) Chapter 12 Injection Chemical System (ICS)

  • Page 163: Ics Assembly: Overview

    2HP, 20 GPM Booster Pump ICS Assembly with several Wash Application Options Junction Mount Bracket Faceplate ICS Injector Assemblies for Wash Applications 12-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 164 Initial Start Up Procedure of the Cube® system. 7) For this manual, the ICS Assembly shown is for a Cube® system that has several of the wash applications offered on the Cube®. The optional wash applications will be indicated, and alternate applications will be described in the next section.

  • Page 165: Connect Chemical Lines From Utility Manifold To Ics

    Utility Manifold it will be routed from the Undercarriage assembly to the ICS Assembly, refer to Chapter 10. 12-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 166 3/4” Black and Rinse Rubber Rubber Hose Rubber Airline Airline Rubber Hose Rubber Hose 3/4” Black Rubber Hoses Hose Hose Hose 12-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 167: Select Metering Tips & Connect Suction Tubing To Ics Injectors

    Valve Valve Valve Option Foam OverGlow™ Purple Brass Injector Brass Injector Valve Injector Valve Injector Valve see Chapter 10 Valves 12-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 168 Triple Foam White 170 psi 130:1 Undercarriage Rust Inhibitor Brass Orange 150 psi 150:1 OverGlow™ Brass Blue 120 psi 190:1 12-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 169 Metering Tips on the Injector Valves. 11) Place the weighted strainer end of each Suction Tube into the appropriate chemical solution container. 12-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 170: Ics Assembly: Electrical Connections

    7) In the Startup Chapter, you will test to see if the Pump is rotating correctly and that each application turns on and off properly. 12-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 171: Chapter 13 High-Pressure Pump Assembly

    - High-Pressure Pump Assembly Chapter 13 Chapter 13 High-Pressure Pump Assembly...

  • Page 173: Overview

    All the electrical junction boxes, conduit, fittings, and cables will need to be field supplied. 13-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 174: Installation Of High-Pressure Pump Assembly

    3) Remove the Covers from the Pump Assemblies and set them aside. Step 3: High-Pressure Remove Pump Covers and Pump Assembly set them aside along with the fasteners. Cover Cover Fasteners 13-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 175 8) Adjust the location of the bottom Clamp on the Pump Stand, spacing the Pump Stations as desired. Step 8: Adjust the location of the bottom Clamp as desired. 13-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 176 12) Lag the Pump Stand to the ground using the four (4) Lag Bolts provided in the Pump Stand Accessory Box. Step 11 & 12: Position the Pump Assembly in location and lag the Pump Stand to ground. 13-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 177: High-Pressure Pump Assembly Hose Connections

    Valve that is labeled “OUT”. 3) Then thread the barbed brass fittings into the opening of the Valves labeled “OUT”. 13-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 178 Pressure Hoses to length, attach Hose Fittings and connect hose to Pump 1/2" Hose Fittings Outlets. field supplied Pump Outlet Bottom Pump Assembly 13-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 179 Pressure Hose to Utility Manifold and attach to fittings shown in image. From Top Pump From Bottom Pump 1/2" High- Pressure Hoses field supplied 13-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 180: High-Pressure Pump Assembly Electrical Connections

    14) Test to see if both the High-Pressure Pumps are functioning properly by supplying water to the pumps and using the controller to turn on each of the pumps. 13-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 181: Chapter 14 Mixstir® For Chemical Tire Application

    - MixStir® for Chemical Tire Application (CTA) Chapter 14 Chapter 14 MixStir® for Chemical Tire Application (CTA)

  • Page 183: Overview

    Option has been selected on the Smart Spray Assemblies. The MixStir® Assembly is included, however, all the utility lines to connect the MixStir® to the Cube® are to be field supplied. A 1/2” hose is needed to connect the Main Water to the HydroMinder™ Valve, a 1/4" polyline is needed to connect the Main Air Source to the MixStir®...

  • Page 184: Mounting The Mixstir® Assembly

    Note: To maximize the efficiency of your MixStir® a location should be selected that will minimize the utility lines length. 14-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 185 6) Hang the MixStir® Assembly back onto the Wall Mount Bracket. Position chemical drum under MixStir® and insert the end of Suction Tube into the chemical. 14-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 186: Mixstir® Assembly Utility Connections

    Pump Air Inlet Pump See Enlarged View of Pump Fluid Outlet Air Pump 1/2” Natural Poly Hose field supplied 14-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 187 8) Test to see if the MixStir® is functioning properly by using the controller to turn on the MixStir®. 14-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 189: Chapter 15 Water Softener Option

    Chapter 15 - Water Softener Option Chapter 15 Water Softener Option...
  • Page 191 The Cube® can operate using a 28GPM water softener. A base Cube® can operate using the 213S OD / WA model (2 tanks). See the image below. If the optional High Pressure (HP) Pump Assemblies have been purchased, another 28GPM water softener is required.

  • Page 192: Getting Started

    15-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 193: Water Softener Installation Cp 213

    Apply a liberal amount of silicone to the four O-rings and the O-rings on the two pipes. Install the four O-rings on the inlet/outlet adapters. 15-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 194 This line MUST be between 1-1/2” to 2” @ 40PSI. Softened water out One field supplied Shutoff Valve (normally closed, open to bypass system) 15-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 195 ➢ The float cup height determines how much softened water flows back into the brine drum to prepare for the next regeneration. 15-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 196: Model 213S Od / Wa And Wb Connections

    15lbs @ both sides so Adjuster 10-1/2” the 1.25 tab is next for the Tube Adjuster Tube Base of Brine Valve 15-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 197 Dropping may lower the float cup, resulting in an improper setting. 1/2” barbed overflow fitting (typical on all storage tanks) Plastic push-on fitting (typical on all storage tanks) 15-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 198 (Change to white disc) Disc Selection (Compensated Hardness*) Setting Capacity Efficiency Dosing Meter Disc 15.0 lbs. 60,000 gpg 4,000 grains/lb. 6.0 lbs./ft Hardness 15-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 199 ® Cube Installation & Startup Chapter 15 Water Softener Option CP 213s OD (Scanned) 15-9 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 200: Component Functionality (Scanned)

    Remote Adapter • This tank adapter is used to provide a quick connection, via the interconnecting piping, to the control valve. 15-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 201 Central Brining System. Depending on the CP unit selected, the Venturi Throat and Brine Flow Control may need to be changed. 15-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 202: Water Softener Conversion Charts

    Cubic Meters Quarts Gallons Inches Gallons US Quarts 0.25 0.2082 57.75 0.03342 0.9464 0.0009464 US Gallons 0.8327 321.0 0.1337 3.785 0.003785 15-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 203: Chapter 16 Spot Free Rinse (Ro) Option

    Chapter 16 - Spot Free Rinse (R.O.) Option Chapter 16 Spot Free Rinse (R.O.) Option...

  • Page 205: Specifications

    Standard delivery pump 15 GPM max at 50 PSI max. Automatic freshwater bypass pressure and GPM varies depending on which car wash application (call PurClean for more info). 16-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 206 Standard delivery pump 15 GPM max at 50 PSI max. Automatic freshwater bypass pressure and GPM varies depending on which car wash application (call PurClean for more info). 16-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 207 Standard delivery pump 15 GPM max at 50 PSI max. Automatic freshwater bypass pressure and GPM varies depending on which car wash application (call PurClean for more info). 16-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 208 Standard delivery pump 15 GPM max at 50 PSI max. Automatic freshwater bypass pressure and GPM varies depending on which car wash application (call PurClean for more info). 16-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 209 Caution! This Reverse Osmosis Unit has been evaluated for use with water only. Product output is for non-potable use only. For Assistance, contact PurClean 800-882-8854 16-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 210: Utility Requirements And Dimensions

    TABLE 2 Please ensure that you leave enough room around the equipment to allow technicians clearance to service the machines. 16-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 211: Installation

    4’ X 8’ of floor space. 2) Electrical (see customer utility requirements) (TABLE 1). 3) Plumbing (see customer utility requirements) (TABLE 2). 4) 2” drain. B. Mounting instructions for wall mount: 16-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 212: Storage Tank Connections

    ® Cube Installation & Startup Chapter 16 Spot Free Rinse (RO) Option Storage Tank Connections 16-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 213: Plumbing And Electrical Connections

    (Refer to drawing on next page for more detail on hose connects. Adequate quantities of hose, fittings, and clamps are provided with each model and shipped with the unit.) 16-9 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 214 ® Cube Installation & Startup Chapter 16 Spot Free Rinse (RO) Option 16-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 215: Install Pur-Clean Auto Back Wash Head

    RO control box. This cord supplies the power and control wires for the auto head. 16-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 216: Pump Water Hose Connection To Utility Manifold

    4) Is the float plugged into the controller? Note: See Initial Startup (Chapter 19), before turning this unit on! Note: Refer to the electrical schematics for connections 16-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 217: Chapter 17 Signage Options

    Chapter 17 - Signage Options Chapter 17 Signage Options...

  • Page 219: Wait/Go Sign

    1) Supply 120VAC to the junction box mounted on the housing of the Navigational Sign. Refer to your electrical drawings. 17-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 220: Combination Sign

    17-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 221: Signage For Position Loading Photo-Eyes

    2) Remove the sign from the skid. 3) Jog the Cube® machine until it is at the exit positive stops at the end of the rails. Turn the Side Wheels on so that the wheels are spinning and moving through their range of motion.

  • Page 223: Chapter 18 Pneumatic Connections

    - Pneumatic Connections Chapter 18 Chapter 18 Pneumatic Connections...

  • Page 225: Main Air To Pneumatic Manifold Assembly

    Side Wheel Head Cylinder Assembly (1/4” Clear Airline) (1/4” Gray Airline) (Driver Side Assembly shown) from Side Wheel from Pneumatic Regulator Assembly 18-1 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 226: Side Wheel Rail Assembly Cylinder Circuit Overview

    The Side Wheel Rail Assembly Cylinder tilts the Side Wheels outward as needed (to a max. of 25°) as the Shuttle Assemblies traverse on the Shuttle Rail to wash the front and rear end of a vehicle. 18-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 227: Smart Spray Pivot Cylinder Circuit Overview

    (1/4" Purple Airline x 2) Switch Assembly Regulator for Pneumatic Manifold Smart Spray CTA Foam CTA Pneumatic Valve Assembly & Union Air Fitting 18-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 228 Foam Generator (1/4” Black Poly Hose) Airline from Tee at top of Smart Spray (1/4” Clear Airline) CTA Nozzle Body Valves 18-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 229: Overglow™ Pneumatic & Chemical Solution Overview

    5/8” Clear Chemical Solution Line Main Air Panel (Equipment Room) OverGlow™ Assembly with Flow Control Needle Valve See Enlarged Image 18-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 230: Foam Rain Pneumatic & Chemical Solution Overview

    Image 1/4" Clear Airlines Foam Rain Air Regulator (Set to 40PSI) Main Air Panel Needle (Equipment Room) Valve Air Manifold 18-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 231: Triple Foam Pneumatic Circuit Overview

    The airlines from the top of the ports always go to the driver side Foam Pod and the airlines from the bottom of the ports go to the passenger side Foam Pod. 18-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 232: Triple Foam Chemical Solution Overview

    The chemical solution lines from the top of the ports always go to the driver side Foam Pod and the chemical solution lines from the bottom of the ports go to the passenger side Foam Pod. 18-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 233: Single Foam Pneumatic & Chemical Solution Overview

    Foam Pod. 18-9 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 235: Chapter 19 Initial Startup Procedure Of Cube

    Chapter 19 - Initial Startup Procedure of Cube® Chapter 19 Initial Startup Procedure of Cube®...

  • Page 237: Initial Inspection And Power Up

    Chapter 19 Initial Startup Procedure of Cube® 1) Initial Inspection and Power Up 1a) Inspect site and confirm hazards will not occur from initial power up of Cube®. Keep all persons away from potential motion or flow. 1b) Before turning on the power to the Building Panel and Carriage Panel, ensure that all wiring is terminated correctly and there are no loose connections in each of the panels.
  • Page 238 2d) Jog axes to accessible load positions and load the ShineMitt® Cleaning Material onto the Side Wheels and Top Wheel as described in the following section. 19-2 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 239: Load Shinemitt® Cleaning Material Onto Hubs

    2) To make it easier to install the ShineMitt® onto the Side Wheel Hubs use tie straps to compress and secure the Shaft Boots up and out of the way on the Shafts. 19-3 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 240 Note: See the following page on how to rework the ShineMitts® to change the direction of the Pin. 19-4 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 241 Make sure that the ShineMitt® is facing in the correct direction Side Driver Passenger Side on both Cube® Side Wheels, refer to the images above. 19-5 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 242 ShineMitts®. Be sure to slide the ShineMitts® down until they rest on top of the previous row. Refer to image above on right. 19-6 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 243 Wire Harness & LED electrical connections; it will span from the Locking Collar to the top of the Hub Assembly. 19-7 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 244 3) Slide the Locking Collar and Hub End Plate all the way over on the Shaft to the Gearbox Torque Plate. 19-8 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 245 7) Inspect and separate the ShineMitt® into two groups based on the direction the Pin was inserted into the Mitt, as shown in the above images. 19-9 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 246 15) Before loading the ShineMitt® orient each piece in the direction shown in the image below. ShineMitt® Fill Pattern DIRECTION OF VEHICLE TRAVEL Side View from Driver Side of the Bay 19-10 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 247 Fully loaded Top Wheel Hub has 8 slots filled with 14 pieces of ShineMitt®. Viewing hub from driver side of bay the Top Wheel rotates counterclockwise. 19-11 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 248 21) Tighten the Locking Collar Fasteners to secure the Hub End Plate and Locking Collar assembly to the Drive Shaft, shown above. 19-12 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 249: Inspect And Adjust Pneumatics

    CTA Regulator Low Air Pressure Driver Side Pneumatic Manifold for Smart Spray Switch Assembly Assembly CTA Foam (Set to 35PSI) 19-13 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 250 The Side Wheel Head Cylinder tilts the Side Wheels inward and outward to clean all side panels of the vehicle. 19-14 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 251 1/4" Gray Airline Main System Low Air Pressure Pneumatic Manifold Regulator Air Panel Smart Spray Assembly Switch Assembly Assembly (Driver Side shown) 19-15 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 252: Inspect And Adjust The Carriage Assembly

    Assembly inward 12” and remove the Motor Cover. 2) Remove the driver side Motor Cover to gain access to the Shuttle Belt Assembly. 19-16 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 253 SW Shuttle Tension Plate can slide. Timing Belt Tension Plate Weldment with 1/4"-20 flanged hex head fasteners (2) per side 19-17 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 254 Tension Plate Weldment with 1/4"-20 flanged hex head fasteners (2) per side 8) Tighten the (4) 1/4"-20 flanged hex head fasteners. 19-18 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 255 11) Attach the driver side Motor Cover back to the driver side Shuttle Assembly. 12) Return both Side Wheel Shuttle Assemblies to their Home positions. 19-19 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 256 This function typically does not need to be performed again after it has been completed once. 19-20 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 257 5) Set the Gap Distance to be within the range of 0.030” – 0.055” while maintaining screen indicators from Step 4 to be nearly identical in value. 19-21 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 258 6) Manually adjust the Prox Gap to be between 0.250”-0.313” as shown in image on the right. Rail Adjust Prox Gap to be between 0.250”-0.313 ” 19-22 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 259 2) Adjust the Prox Gap to measure between 0.030”-0.055”, as shown in the image below. Side Wheel Head Straight Sensor same for Driver & Passenger Side) Adjust Prox Gap to be between 0.030” -0.055” 19-23 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 260 2) Adjust the Prox Gap to measure between 0.030”-0.055”, as shown in the image below. Top Wheel Encoder Assembly for Driver Side Only) Adjust Prox Gap to be between 0.030” -0.055” 19-24 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 261 ➢ Press CARRIAGE FIND LIMIT from the User Screen. The Carriage will slowly move from the exit to the entrance to measure the rail length. 19-25 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 262 The model number for the Multifunction Sonar Unit is IR2005R. The Belanger® part number is 1ELECT-SN950. 19-26 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 263: Inspect And Adjust Chemical And Water Delivery Systems

    6b) Rename any outputs necessary for operating MixStir®. Setup and operate each MixStir® to confirm proper operation and flush system. 19-27 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 264 6) If any of your pressures or flow rates do not conform to the criteria set in Chart 1, please call the factory at (800) 882-8854. 19-28 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 265 4.2 TOTAL PC 10,000 STAND 10,000 EACH No lower than 130 6.0 TOTAL PC 15,000 STAND 15,000 10.4 EACH TABLE 3 19-29 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 266 6c) Confirm Proper Function of Spot-Free Rinse System Note: The following information is from the Pur-Clean Wall & Stand Mount Spot-Free Rinse System Manual. 19-30 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 267 6c) Confirm Proper Function of Spot-Free Rinse System Note: The following information is from the Pur-Clean Wall & Stand Mount Spot-Free Rinse System Manual. 19-31 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 268 (table 3) that both of your membrane pressures are equal to each other. 19-32 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 269 6c) Confirm Proper Function of Spot-Free Rinse System Note: The following information is from the Pur-Clean Wall & Stand Mount Spot-Free Rinse System Manual. 19-33 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 270 6c) Confirm Proper Function of Spot-Free Rinse System Note: The following information is from the Pur-Clean Wall & Stand Mount Spot-Free Rinse System Manual. 19-34 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 271 Step 5: Rinse Manifold Centerline Rotate all the Rinse Manifold ° Nozzles to approximately 5 degrees from the Manifold centerline. 19-35 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 272 Rotate all the Top Wheel Manifold ° Nozzles to approximately 5-10 degrees from horizontal so the spray patterns do not interfere. 19-36 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 273 Step 4: Install three (3) Nozzles in each Side Wheel Water Manifold on the driver and passenger Shuttle Assembly. 19-37 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 274 Side Wheel Nozzle Bodies which are located on the driver and passenger side of the Carriage. Side Wheel Assembly 19-38 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 275 Nozzle: 1040 Nozzle: 0840 Nozzle: 1540 1.0 GPM x 40º 0.8 GPM x 40º 1.5 GPM x 40º 19-39 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 276 Smart Spray Manifolds. Be careful to thread the appropriate Nozzles into the specified location in each of the Smart Spray Assemblies. 19-40 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 277 Spinner. The Spinner’s speed will increase if the nozzle is rotated clockwise and it will decrease if the nozzle is rotated counterclockwise. 19-41 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 278 Face Plates nozzle face) 4) Reattach the Manifold Face Plates onto each of the Smart Spray Assemblies. 19-42 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 279 (Set to 90PSI) OverGlow™ Main Air Panel (Equipment Room) Injector Flow Control OverGlow™ Assembly See Enlarged with Flow Control Needle Valve Image 19-43 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 280 Foam Rain Injector Distribution Block Needle Valve Enlarged Image Foam Rain Air Regulator (Set to 40PSI) Main Air Panel (Equipment Room) 19-44 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 281 Driver & Passenger Side of Carriage) of Chemical Solution and Air Chemical Solution Feed (3) 1/4" Clear Poly-flow Lines Air Feed (3) 1/4" Black Airlines 19-45 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 282 Driver & Passenger Side of Carriage) of Chemical Solution and Air Chemical Solution Feed 1/4" Clear Poly-flow Line Air Feed 1/4" Black Airline 19-46 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...
  • Page 283 Spray High-Pressure Spinners. The High-Pressure Manifold should have been flushed and the Nozzles installed into the Spinner in Step 6g and 6h of this Startup Procedure. 19-47 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...
  • Page 284 900psi and tighten outer nut. 6) Once the Unloader Valves read 900 psi, tighten the outer nut on the valves. 19-48 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL963...

  • Page 285: Review All Bay And Equipment Room I/O

    9e) Check to make sure the proper entrance and exit functions occur for each wash package and that they operate properly. 19-49 1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681...

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