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Belanger DuraFlo Owner's Manual

18 gpm pumping stations
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DuraFlo™
DuraFlo™
DuraFlo™
DuraFlo™
18 GPM Pumping Stations
18 GPM
18 GPM
18 GPM
Pumping Stations
Pumping Stations
Pumping Stations
Belanger, Inc.®
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone (248) 349-7010
Fax (248) 380-9681
www.Belangerinc.com
1MANUL375
REV 0

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Summary of Contents for Belanger DuraFlo

  • Page 1 DuraFlo™ DuraFlo™ DuraFlo™ DuraFlo™ 18 GPM 18 GPM Pumping Stations 18 GPM 18 GPM Pumping Stations Pumping Stations Pumping Stations Belanger, Inc.® P.O. Box 5470 Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 Fax (248) 380-9681 www.Belangerinc.com 1MANUL375 REV 0...
  • Page 3 Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...

  • Page 5: Table Of Contents

    Connections Overview ..................11 Assembly ......................12 Installation ......................14 Initial Startup ..........................14 Plumbing Overview ................... 15 Pipe System Overview ......................15 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 6 Drive Belt Replacement and Tightening .................. 23 Pumping Station Float Valve Seal Replacement Kit (#105884) ..........26 Replacement Parts ........................36 Hydra-Cell™ Industrial Pump Manual .............39 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 7: Belanger Incorporated® Limited Warranty

    INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright © 2000 by Belanger, Inc.® All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act.

  • Page 8: Operational Warning

    Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger® recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities.

  • Page 9: Important Safety Information

    If you do not understand the procedure, call a Belanger, Inc.® representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 10: Important Safety Information - Must Read

    Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 11: Safety Warnings

    THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 12: Introduction

    The DuraFlo™ product line provides an assortment of pumping platforms that can be used in multiple applications. The DuraFlo™ product line is available in an 18 GPM pumping platform with either a 10 hp or 15 hp motor, or a 36 GPM pumping platform with either a 15 hp or 25 hp motor. These pumping station options allow the flexibility to supply a medium-volume water application that can deliver 600 to 1100 psi.

  • Page 13: Specifications

    A compressed Air System should be set correctly to support 90 PSI necessary to operate equipment, but should never be set to deliver more than 120 PSI air pressure to the Belanger® specified equipment. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681...

  • Page 14: Operating Envelope Dimensions

    Be sure to leave adequate space around the DuraFlo™ pumping station to allow for service and maintenance on the belts, pump, and motor. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 15: Connections Overview

    Pressure Relief Pumping Station Water Outlet: Pump Inlet Hose: (Unloader) Valve Inlet: 1” MJIC 2” ID x 2-3/8” OD 1/2” hydraulic hose Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 16: Assembly

    Shut off valve (field supplied) Note: At the fluid inlet, a minimum 1” feed to the float valve is required. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 17 Install 3 phase wiring in accordance with any and all local and national codes (direction is reversible). Use caution, this machine starts automatically. Avoid contact with high pressure spray, as serious personal injury may occur. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 18: Installation

    Check the drive belt tension after the first 8 hours of service. Refer to the Belt Tension chart in this manual for the proper tension rating. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 19: Plumbing Overview

    Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 20 Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 21 Pressure loss, fittings (feet of pipe / meters of pipe) Note: All values calculated with clean water @ 60 F / 15 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 22: Maintenance

    Drain and wipe down the interior of the holding tank. • Verify that all fasteners and ground lags are still tight. Retighten any fasteners as necessary. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 23: Powder Coating Maintenance

    If you have any questions or concerns regarding how to clean powder coat equipment please call Belanger® Technical Support / Aftermarket Group for additional assistance. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 24 Applied properly, at this stage all physical signs of repair can be lost. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 25 A small discrete area should be tested first. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 26: Trouble Shooting Guide

    Losing oil but do not may be damaged Section) see any external leakage DO NOT OPERATE THE PUMP WITH A DAMAGED DIAPHRAGM. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 27: Drive Belt Replacement And Tightening

    To replace the belts, lower the adjustment screw (D) with one wrench while holding nut (E) with another wrench. Nut E FRONT OR ADJUSTMENT SIDE Adjustment Jam Nut C Adjustment Screw D Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 28 BELTS ON THE GOODYEAR CHART SUPPLIED WITH THE TENSION GAUGE. 860-2500 15.2 3.4- 4.2 2501-4000 B, BX 500-1749 10.2 15.2 4.4- 6.7 1750-3000 13.2 3001-4000 5V, 5VX Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 29 5 thru 16. 18) Tighten Jam Nut (C). 19) Replace the Belt Guard. 20) Turn the system Main Disconnect back on. Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 30: Pumping Station Float Valve Seal Replacement Kit (#105884)

    1) Remove the Float-Rod by removing the Cap Screw from the Float-Rod Connector using a 1/2” wrench. Cap Screw Float-Rod 2) Remove the Down-Spout. Down-Spout Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 31 6) Loosen the Lock Nut from the Bonnet and remove the nut and the Swivel Yoke. Lock Nut Swivel Yoke Bonnet Loosen this Lock Nut Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 32 1) Loosen and remove the Stem as shown by the dotted-arrow. Doing so will free the Cup Seal and Top Follower. Discard the old Cup Seal but keep the Top Follower. Stem Top Follower Cup Seal Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 33 OLD Stem Assembly OLD Style Top Follower NEW Stem Assembly NEW Style Top Follower (Black Leather Cup) (Flat Surface) (White Teflon™ Cup) (Extruded Surface) Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 34 2) Install the new Teflon® Cup, Top Follower and Stem as shown below, tighten them into position. Teflon® Cup Seal with Extruded Top Follower Standard Disc Bottom Follower Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 35 Reassemble the Valve with a Rebuilt Stem Assembly 1) Insert a rebuilt Stem Assembly. Stem Assembly 2) Re-install the Bonnet and tighten it into place. Bonnet Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 36 4) Re-install the Jam Nut and the Lift, and then tighten them both into place. Lift Nut Jam Nut 5) Re-install the Lever, Pins and Cotter Pins. Lever Upper Pins Cotter Pins Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 37 6) Re-install the valve to its location on the tank. 7) Re-install the Down-Spout. Down-Spout 8) Re-install the Float-Rod and Cap Screw. Cap Screw Float-Rod Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 38 (approximately 1/8”) has been drilled in the lower neck of the valve body, above the thread to allow air to escape. 1/8” drilled hole Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 39 If such leakage becomes unacceptable, the Disc and Teflon™ Cup should be replaced. Minor leakage is acceptable here during valve operation ONLY Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 40: Replacement Parts

    Included as part of 1CAP084 (6) Frame Assembly 110445 Mount the Unloader Valve Here (Part Number 110446) 1FSTNR-ST500 (2) 1NUT-JM333 (2) 102373 1WASHR-FL810 (2) Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 41 1CLAMP933 (4) 1WASHR-FL415 (4) 101865 1PUMP937 1NUT-LC212 (4) 1HOSE875 1GAUGE821 (36”) 1NIPPL-BR934 1ELBOW-BR363 1ELBOW-BR508 9436 1CLAMP922 (2) 1MCONC-BR710 110448 1ELBOW-BR390 1FTTNG-BH833 1PLUG-BR691 1MCONC-BR757 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 42 1WASHR-LC291 (4) 1PLSTC-GD110 1PLSTC-GD110 AND PART NUMBER 1NUT-LC214 (4) 1PLSTC_GD112 TO FRAME HERE (5) ATTACH PART NUMBER 1PUMP937 TO FRAME HERE (4) Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...

  • Page 43: Hydra-Cell™ Industrial Pump Manual

    DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 44 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 45 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 46 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 47 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 48 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 49 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 50 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 51 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 52 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 53 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 54 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 55 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 56 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 57 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 58 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 59 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 60 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 61 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470* Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 62 DURAFLO™ 18 GPM PUMPING STATIONS Hydra-Cell™ Industrial Pump Manual Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL375...
  • Page 64 Belanger, Inc.® * P.O. Box 5470 * Northville, MI 48167-5470 Customer Service Phone (248) 349-7010 * Fax (248) 380-9681 DuraFlo™ 18 GPM Pump Stations 1MANUL375...

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