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101-1082: Mark 7® BulletSense
1050 Super/RL 1050/RL1100
Instruction Manual V 1.2
Read this manual completely. Understand all safety and operating instructions. Failure to
comply with the warnings and instructions may result in serious injury, illness or death.
BULLETSENSE 1050/RL1100 INSTRUCTION MANUAL VERSION 1.2
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Summary of Contents for Mark 7 BulletSense RL 1050
- Page 1 101-1082: Mark 7® BulletSense 1050 Super/RL 1050/RL1100 Instruction Manual V 1.2 Read this manual completely. Understand all safety and operating instructions. Failure to comply with the warnings and instructions may result in serious injury, illness or death. BULLETSENSE 1050/RL1100 INSTRUCTION MANUAL VERSION 1.2...
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Page 2: Package Contents
Package Contents Please review these contents and inform us right away if you appear to be missing any of these items: Item No. Description Primer Tube Assembly BulletSense Mirror Mount Assembly BulletSense Sensor Head Assembly 3/8” – 16 x 3 ¼” L Cap Screw Spacer Rod Shoulder Screw –... - Page 3 Sensor Head Mounting: 1. First remove the bin support 3/8” pan head socket cap screw using a 7/32” Allen key Remove Figure 1: Removing Bin Support Screw. 2. Mount the BulletSense® Main Assembly on the case feeder support pole using the supplied 3/8” socket cap screw and the aluminum spacer.
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Page 4: Mounting Configurations
#7 or station #8. If you are running a Dillon powder check or a Mark 7 Digital Powder Check, you must configure the mount for station #8. If you are not running a powder check configure the mount to work with station #7. - Page 5 3. Remove the 2X 5/16” threaded dowel pins from the upper mount. Use a ¼” wrench to remove the pins from the lower mount and thread them into the desired mounting configuration shown in the figure below. Figure 4: Station 7 Setup (Left) & Station 8 Setup (Right) BULLETSENSE 1050/RL1100 INSTRUCTION MANUAL VERSION 1.2...
- Page 6 Station 8 Setup and laser Alignment (For use with Powder check): NOTE: On RL 1050, and some very early model Super 1050, the mirror bracket can not be mounted on the rocker bolt due to a raised ledge in the casting. For these units only the primer stack tube can be used.
- Page 7 Slide mirror assembly onto the rod Figure 6: Mounting station 8 adapter to the RL1100 frame. 3. Slide the mirror onto the rod in the orientation shown in Figure 6. Gently tighten the set screw to hold the assembly in place until the next step. The mirror needs to be aligned with the diode so keep the mount snug but not fully tight at this stage.
- Page 8 5. Using the brass thumbscrew beneath the laser assembly, coarse adjust the laser housing so the laser hits the middle of the tube with the mirror mount. Figure 7: Station 8 Setup 6. Adjust Laser beam onto the mirror with the 2X 6-32 set screws on the top of the assembly. Once the Laser diode is hitting the mirror surface.
- Page 9 Adjust Adjust Sensor Hole Figure 8: Laser fine adjustment. Before adjustment (left), after adjustment (right) 7. Now that the laser beam is aligned, lock the mirror in-place by gently tightening the set screw on the Mirror Mount. Do not over tighten. 8.
- Page 10 Brass Thumb Screws Shaft Locking Collar Figure 9: Direct beam over the tip of the bullet (left) the reflected beam will hit the back side of the bullet (Right) Figure 10: Properly orientated Bullet- Beam interrupted (Left) Improper orientated Bullet – Beam not interrupted (Right) 11.
- Page 11 Station 7 Setup and laser Alignment: 1. Refer to the Mounting Configurations section on Page 4 to make sure the sensor assembly is configured properly to sense in station 7. In this configuration the Mirror is installed on the primer tube. 2.
- Page 12 4. Slide the Mirror down the tube in the orientation shown below. Gently tighten the set screw to hold the assembly in place until the next step. The mirror needs to be aligned with the laser so keep the mount snug but not fully tight at this stage. Tighten Figure 13: Mounting the mirror for Station 7 WARNING...
- Page 13 6. Using the brass thumbscrew beneath the laser assembly, coarse adjust the laser housing so the laser hits the middle of the tube with the mirror mount. Figure 14: Laser Beam (Not aligned) directed on the edge of the mirror. 7.
- Page 14 Adjust Adjust Sensor Hole Figure 15: Laser fine adjustment. Before adjustment (left), after adjustment (right) 8. Now that the laser beam is aligned, lock the mirror in-place by gently tightening the set screw on the Mirror Mount. Do not over tighten. 9.
- Page 15 Brass Thumb Screws Shaft Locking Collar Figure 16: Direct beam over the tip of the bullet (left) the reflected beam will hit the back side of the bullet (Right) Figure 17: Properly orientated Bullet- Beam interrupted (Left) Improper orientated Bullet – Beam not interrupted (Right) 12.
- Page 16 Operating BulletSense®: 1. With a clear shell plate enter the Reloader application, confirm that you have the required software firmware version. 2. BulletSense® Plugged into I/O Port 3. 3. Confirm that the laser is aligned with the sensor opening. Note: Every time the unit is turned on the laser must be aligned to the sensor hole for the calibration process, or the sensor will not be recognized.
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Page 17: Troubleshooting
Troubleshooting Refer to the knowledge base section on our website under SUPPORT for troubleshooting articles relating to setup and operation. http://www.markvii-loading.com/knowledgebase Please contact us for technical support Phone: 1-888-462-7577 Hours: 9:00am-4:30pm, ET, M–F BULLETSENSE 1050/RL1100 INSTRUCTION MANUAL VERSION 1.2...
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