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Box Contents and General Setup:
1. First review the box contents to make sure all parts are included:
a. Setup Insert
b. 650 BulletSense® Bracket Assembly
c. Mirror Bracket (Mirror Holder attached to Mirror Arm with 2X flat head screws)
d. 2X ¼-20 x 3" socket head cap screws for mounting to case feeder pole
e. Offloading bracket (modified for pistol calibers)
2. Check the software and firmware version installed on your machine and make sure it's at
least the version listed below (or newer) before installing 650 BulletSense®. The latest
updates are available on the software updates page.
™ Installation Instructions
Figure 1: Package Contents
650 X: SW 00.01.13 FW 18
650 PRO: SW: 00.01.13 FW 26
This document is proprietary and confidential.
© 2017 Mark 7® Reloading

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Summary of Contents for Mark 7 Bullet Sense

  • Page 1 © 2017 Mark 7® Reloading ™ Installation Instructions Box Contents and General Setup: 1. First review the box contents to make sure all parts are included: a. Setup Insert b. 650 BulletSense® Bracket Assembly c. Mirror Bracket (Mirror Holder attached to Mirror Arm with 2X flat head screws) d.
  • Page 2 © 2017 Mark 7® Reloading 3. The mirror holder is shipped with a protective film over the surface, before starting setup, peel off the film. If required the mirror surface should be cleaned with water or isopropyl alcohol, do not use any other types of solvents.
  • Page 3 © 2017 Mark 7® Reloading 3. The case feeder pole bolts need to be removed to install the BulletSense mounting bracket. It is recommended to remove the case feeder or have an assistant hold the pole in place so the case feeder does tip over. Carefully remove the case feeder pole bolts with a 3/16”...
  • Page 4 © 2017 Mark 7® Reloading 4. Install the 650 BulletSense Bracket Assembly as shown in the figure below (Figure 4). Use the longer ¼-20” bolts provided. Figure 4: Installing BulletSense on XL 650. This document is proprietary and confidential.
  • Page 5 © 2017 Mark 7® Reloading 5. Attach the Mirror Bracket to the top bracket mount with the 2X flat head 8-32 X 1.25” cap screws. The mirror then can be adjusted using a 3/8” open ended wrench. Figure 5: Installing Mirror Bracket 6.
  • Page 6 © 2017 Mark 7® Reloading Adjusting BulletSense® Laser for Station 4 and Station 5: 1. BulletSense can be configured in either station #4 or #5 (depending on whether you are using a PowderSense). Station 4: BulletFeeder dropper in Station 3 with standard crimp and seat dies.
  • Page 7 © 2017 Mark 7® Reloading 3. Plug in the Sensor into Port #3 and power on the console which will automatically turn on the laser. When you first power on the sensor look at the mirror to see where the laser beam is directed.
  • Page 8 © 2017 Mark 7® Reloading 5. Next the sensor vertical height must set for the given caliber and projectile being used. This must be performed when the platform assembly is in the home position. Before making the vertical adjustment perform a system calibration so the platform stops in the home position.
  • Page 9 © 2017 Mark 7® Reloading Figure 9: Beam Over Bullet (Left) the Reflected Beam Will Hit the Back of the Bullet (Right) 8. When the vertical height is correct a shadow will be cast on the sensor preventing the sensor from “seeing” the laser beam. When the bullet is not present/upside down/ sideways the beam will pass over the bullet and contact the sensor triggering the machine to stop.
  • Page 10 © 2017 Mark 7® Reloading Figure 10: Bullet Properly Oriented - Beam Interrupted (Left) Bullets Improperly Oriented – Beam not interrupted (Center and Right) Operating 650 BulletSense®: 1. With a clear shell plate enter the Reloader application, confirm that you have the required software and firmware version or newer as outlined in the first page of this document.
  • Page 11 © 2017 Mark 7® Reloading Figure 11: Enabling BulletSense® on Sensor tab Figure 12: Bullet Not Properly Positioned Notification This document is proprietary and confidential.