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Tool Maintenance - Stanley IW1214001 User Manual

Hydraulic impact wrench

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Using the Tool
Bolt Types for Use with IW12
Bolt Grade
SAE Grade 2
SAE Grade 5
SAE Grade 8
Note: Only use the sizes and types of accessories and consumables that are
recommended by STANLEY for threaded fasteners. Do not use other types or
sizes of accessories and consumables.
8.
Hold the main tool handle with your dominant hand.
9.
Place the socket or accessory on the fastener being driven.
10. Flip the trigger lock and squeeze the trigger.
Note: Hold the tool correctly and be ready to counteract normal or sudden
movements. Have both hands available. High reaction torque can develop if
the tool stalls, which can be caused by excessive loads being applied to the
tool.
11. Release the trigger to stop the tool.
Note: If you encounter a breakdown or the tool stops for any reason, release
the trigger and power down the hydraulic power source.
Tool Use Tips
To more accurately tighten bolts, lubricate threads and check bolts with
a torque wrench. Duplicate time of impacting for bolts of the same
length and thread.
Heavy, loose or multiple adapters can dissipate the intensity of impact.
Use as few adapters as possible and ensure they fit tightly. Loose fitting
accessories will increase vibration.
Hold the tool with a light, but safe grip. Risk from vibration is greater
with higher grip force.
Maximum torque can be obtained by continuously impacting for 10
seconds.
Hydraulic flow and pressure from the hydraulic power source will
dramatically influence the tool impact force and speed. Regularly check
the hydraulic power source. See "Specifications" on page 7.

Tool Maintenance

Daily Maintenance
1.
Remove hydraulic power from the tool.
2.
Check all hydraulic connections and hoses for damage. Replace
damaged parts before operating the tool.
3.
Remove the hammer case and inspect the impact mechanism. If
the mechanism is not well lubricated, or if the grease is burned, see
"Grease the Impact Mechanism" on page 8.
4.
Inspect tool to ensure all decals are legible. Contact STANLEY if
replacements are needed.
5.
Using a calibrated flow and pressure gauge, check the output of the
hydraulic power source. Ensure it matches the flow and pressure in
"Specifications" on page 7. Proper flow and pressure maintain
proper tool speed.
Underwater Tool Maintenance
Perform maintenance on underwater models after each use.
1.
Remove hydraulic power from the tool.
2.
Clean and grease the impact mechanism with a waterproof grease. See
"Grease the Impact Mechanism" on page 8.
3.
Using a water displacing oil, spray into the trigger.
4.
Spray or dip the entire tool.
Grease the Impact Mechanism
STANLEY Recommended Grease
Energy Release G-200
Kendall Super-Blu L-427
Texaco Starplex 2
Lubrication Engineers Almagard 3752
8 | IW12 User Manual
Thread Sizes
1.
1 - 1 1/2 inch
2.
3/4 - 1 1/4 inch
3.
5/8 - 1 inch
4.
5.
Tool Storage & Transport
Drain the tool of hydraulic fluid and plug open hydraulic ports. Collect all
hydraulic fluid for recycling (See "Tool Disposal" on page 8). Clean the
tool and store in a clean, dry space that is safe from damage. Ensure the tool
is secured and will not move during transport. An unsecured tool could cause
personal injury or damage to the tool.
Tool Disposal
Hydraulic Oil
Hydraulic oil can contaminate the air, ground and water if not properly
recycled. Recycle hydraulic oil in accordance with all State, Federal and local
laws, at your local oil recycling facility.
Hydraulic Hoses
Hang hydraulic hoses to drain. Collect the oil for recycling. Contact your local
municipal recycling authorities for an approved hydraulic hose recycling site.
Tool Body
Drain hydraulic oil from the tool, making sure to collect the oil for recycling.
Disassemble the tool and dispose of all non-metal parts. Recycle the metal
components. Contact your local municipal recycling authorities for recycling
instructions.
Accessories
IW12 Accessories
Description
3/4 inch Square Anvil to 3/4 inch Jacobs Chuck,
Adapter
5/8 inch Hex Shank x 1/2 inch Square Male,
Adapter
3/4 inch Square Anvil to 5/8 inch Hex Quick
Change Adapter
Lineman's Style Auger Drill Bits (Use with adapter 06790)
5/8 inch, Hex Pole Bit, 9/16 inch x 21 inch x 24
inch Overall Length
5/8 inch, Hex Pole Bit, 13/16 inch x 21 inch x 24
inch Overall Length
STANLEY Recommended Grease
Mobil Delvac Xreme Service
Remove and clean the impact mechanism.
Inspect all parts for damage. Replace damaged parts before using the
tool.
Lubricate the inside of the hammer frame, the thrust bearing and thrust
races with a STANLEY recommended grease.
Reassemble the impact mechanism and reattach it to the tool.
Torque the four cap screws that hold the impact mechanism to the tool
to 13-15 ft. lbs. (17-20 Nm).
Part Number
01857
05080
06790
27845
27847

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This manual is also suitable for:

Iw12140Iw12