Stanley IW12 User Manual

Stanley IW12 User Manual

Hydraulic
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IW12
HYDRAULIC
IMPACT WRENCH
USER MANUAL
Safety, Operation and Maintenance
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
66023 7/2014 Ver. 9

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Summary of Contents for Stanley IW12

  • Page 1 IW12 HYDRAULIC IMPACT WRENCH USER MANUAL Safety, Operation and Maintenance © 2014 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 66023 7/2014 Ver. 9...
  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► IW12 User Manual...
  • Page 5: Safety Precautions

    Long hair or loose clothing can become drawn the space provided on in this manual. into rotating components. The model IW12 Hydraulic Impact Wrench will provide • Always use accessories that conform to the speci- safe and dependable service if operated in accordance fications given in the OPERATION section of this with the instructions given in this manual.
  • Page 6: Tool Stickers & Tags

    HAZARD ◘ FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY. 08012 17275 IW12 NAME TAG (US & CE) GPM/PRESSURE DANGER DECAL NOTE: THE INFORMATION LISTED ON D A N G E R D A N G E R THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL TIMES.
  • Page 7: Hose Types

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► IW12 User Manual...
  • Page 9: Htma Requirements

    2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements IW12 User Manual ◄ 9...
  • Page 10: Operation

    Allowable bolt torque is limited by both bolt thread di- will permit the use of 5/8-inch quick change drive attach- ameter and grade of steel in the bolt. The IW12 Impact ments. Wrench is recommended for use on the following bolt...
  • Page 11 Remove, clean, grease and assemble the impact mech- To more accurately tighten bolts, lubricate threads, anism as described in the IW12 Service Manual. check with a torque wrench and duplicate time of impacting for other bolts of the same length and thread size.
  • Page 12: Tool Protection & Care

    This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. 12 ► IW12 User Manual...
  • Page 13: Troubleshooting

    Oil leaks at reversing spool. Damaged O-rings. Replace as required. Check Service Manual to avoid cutting O-rings on cross holes in the spool bore. Wrong hydraulic fluid. Circuit too Refer to Operation section for correct hot. fluid/circuit specifications. IW12 User Manual ◄ 13...
  • Page 14: Specifications

    5/8-inch Hex Shank use with Hex Adapter 06790 5/8 Hex Pole Bit, 9/16 × 18 × 22 Overall Length ....................27845 5/8 Hex Pole Bit, 13/16 × 18 × 22 Overall Length .....................27847 Assist Handle Kit ...............................71706 14 ► IW12 User Manual...
  • Page 15: Iw12 Std Impact Mechanism Illustration

    STANDARD PARTS ILLUSTRATION IW12 STD IMPACT MECHANISM ILLUSTRATION CLEAN, APPLY 242 LOCTITE®, AND TORQUE (8) CAPSCREWS TO 28–30 FT LB / 37.9–40.6 NM USING THE TORQUE PATTERN SHOWN AT THE RIGHT Adapter Part Number 06790, used to adapt 3/4-inch Square Drive to 5/8-inch Hex Quick Change.
  • Page 16: Standard Impact Mechanism Parts List

    UNDERWATER) 13695 SEAL KIT – UNDERWATER MODEL 19453 RELIEF ADJUSTMENT SCREW * Part of Seal Kit 00682 CAPSCREW, 3/8-16 × 1-3/4 HEX SOCKET HD (STAINLESS STEEL, UNDERWATER) 01870 CAPSCREW, 3/8-16 × 1-3/4 HEX SOCKET HD 16 ► IW12 User Manual...
  • Page 17: Heavy Duty Impact Mechanism Illustration

    HEAVY DUTY PARTS ILLUSTRATION HEAVY DUTY IMPACT MECHANISM ILLUSTRATION CLEAN, APPLY 242 LOCTITE®, AND TORQUE (8) CAPSCREWS TO 28–30 FT LB / 37.9– 40.6 NM USING THE TORQUE PATTERN SHOWN AT THE BOTTOM LEFT IW12 User Manual ◄ 17...
  • Page 18: Heavy Duty Impact Mechanism Parts List

    CAPSCREW, 3/8-16 × 1-3/4 HEX SOCKET HD (STAINLESS STEEL, UNDERWATER) 01459 LOCKWASHER, 3/8 08023 O-RING * 22064 WIPER * 08017 O-RING * 09396 BACK-UP RING * 07987 BACK-UP WASHER 00166 RETAINING RING 08019 THRUST RACE 08020 THRUST BEARING 18 ► IW12 User Manual...
  • Page 19: Standard Impact & Heavy Duty Impact Mechanisms In Detail

    Note the difference in the Hammer NOTE: The Anvil (B) for a Standard Mechanism has Case (A) when ordering. a tab on one end, while the Heavy Duty Anvil has a round diameter on one end. IW12 User Manual ◄ 19...
  • Page 20: Underwater Tools Depth Guideline

    ROV operation is still limited to the tool, for Depth (ft) 8 GPM 12 GPM example a percussive tool has the same depth 5/8” 5/8” limitation whether ROV or diver operated. 3/4” 1” 1” 1” 1000 1” 1-1/4” 20 ► IW12 User Manual...
  • Page 21 NOTES IW12 User Manual ◄ 21...
  • Page 22 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

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