Stanley IW16 User Manual
Hydraulic
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- User manual (24 pages) ,
- Safety, operation & maintenance (16 pages) ,
- User manual (22 pages)
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Summary of Contents for Stanley IW16
- Page 1 IW16 HYDRAULIC IMPACT WRENCH AFETY PERATION AND AINTENANCE USER'S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 Copyright © The Stanley Works 2005 503-659-5660 OPS/MAINT. USA FAX 503-652-1780 Printed in U.S.A. www.stanleyhydraulic.com 66174 3/2009 ver 3...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Certificate Of Conformity
Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali: Representative in the Union: Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 5/17/05 Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________ Position/Position/Fonction/Puesto/Posizione... -
Page 5: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 6: Safety Precautions
If so, place the added precautions in the space provided on page 5. The model IW16 Hydraulic Impact Wrench will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and un- derstand this manual and any stickers and tags attached to the tool and hose before operation. -
Page 7: Tool Stickers & Tags
26-45 LPM / 7-12 GPM IW16 140 BAR / 2000 PSI 08153 IW16 NAME TAG (US & CE) D A N G E R D A N G E R 1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED D DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO... -
Page 8: Hydraulic Hose Requirements
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau- lic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Htma Requirements
HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (138 bar) -
Page 10: Operation
Allowable bolt torque is limited by both bolt thread diameter high impact (500-2500 ft lb / 680-3400 Nm) installation and and grade of steel in the bolt. The IW16 Impact Wrench removal of fasteners. is recommended for use on the following bolt grade and... -
Page 11: Cold Weather Operation
The main housing valve and motor are sealed and do not require maintenance unless they are malfunctioning. Remove, clean, grease and assemble the impact mecha- nism as described in the IW16 Service Manual. -
Page 12: Equipment Protection & Care
fl ow. This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. -
Page 13: Troubleshooting
TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic fl... -
Page 14: Specifications
Connect Size and Type ....................... 3/8-inch Male Pipe Adapter Torque............................500-2500 ft. lb/680-3400 Nm Sound Power Level ..............................113.2 dBA Vibration Level IW16 ..................................49.7 m/s IW16157 (with Upright Extended Handle) ......................18.1 m/s Sound Pressure Level @1m ..........................100.2 dBA ACCESSORIES... -
Page 15: Iw16 Parts Illustration
IW16 PARTS ILLUSTRATION Make sure the correct capscrew is used in the correct location... -
Page 16: Iw16 Ext. Handle Illustration
IW16 EXT. HANDLE ILLUSTRATION EXTENED HANDLE FOR RAILROAD APPLICATIONS SEE MAIN PARTS LIST FOR PART NUMBERS IF THE ANCHOR BLOCK (ITEM # 74) IS REMOVED FROM THE VALVE HANDLE FOR ANY REASON, THE 3 CAPSCREWS (ITEM # 76 BELOW) MUST BE CLEANED, INSTALLED WITH 242 LOCTITE AND RE-TORQUED TO 55 ft lb. -
Page 17: Iw16 Parts List
IW16 PARTS LIST ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION 22064 ROD WIPER 32087 ASSIST HANDLE 00026 O-RING 09612 GPM STICKER 4-12 2000 22063 SPOOL CAP 08153 NAME TAG-IW16 06533 O-RING 24682 HAMMER CASE, LAND (INCL. ITEM 49) 23678... -
Page 18: Warranty
fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. - Page 19 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanleyhydraulic.com...