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AI
Thank you for purchasing Pegasus' labor saving device.
Study this manual very carefully before beginning any
of the procedures and then use the device correctly and
safely.
Keep this manual in a convenient place for quick refer-
ence when needed.
Device
Automatic differential feed amount switching
device
INSTRUCTIONS
W500 Series
Models: AI 100
AI 110
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Table of Contents
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Summary of Contents for Pegasus W500 Series
- Page 1 Device W500 Series Models: AI 100 AI 110 Thank you for purchasing Pegasus' labor saving device. Study this manual very carefully before beginning any of the procedures and then use the device correctly and safely. Keep this manual in a convenient place for quick refer- ence when needed.
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Page 2: Table Of Contents
....................... 1 1.Introduction . -
Page 3: Introduction
Therefore you have to keep in mind you could easily touch them. To prevent accidents, it is essential that you use the safe products supplied by Pegasus correctly. All the people who will use sewing machines must study this manual and the instruction manual for sewing machines very carefully and then take necessary safety measures before beginning any of the procedures. -
Page 4: Safety Precautions
Be sure to follow the instructions when you operate the machine and/or labor saving device. If you use the machine and/or labor saving device incorrectly, you may get an electrical shock. If you use the machine and/or labor saving device incorrectly, your hands and/or fingers may be injured. -
Page 5: Notes For Each Procedure
Be sure to connect all the air lines before connecting them to the air source. ※Consult you local Pegasus' sales office or representative for 2.When connecting the air lines to the joints, be sure to insert the modification. - Page 6 2.Perform routine daily maintenance and periodical maintenance by following this instructions. ③Before operation 3.Use Pegasus' genuine parts when repairing and/or replacing parts. Pegasus disclaims all responsibility for accidents caused by 1.Check the cords, connector and air lines to make sure they do...
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Page 7: Applications And Performance
Applications and performance The AI device includes both automatic differential feed switching and cutter functions. The amount of differential feed can be switched as required by stitch counting, so the machine sews fabric in any direction, wale, course or bias, achieving quick sewing and neatly finished products. -
Page 8: Installing The Ai Device
Installing the AI device CAUTION CAUTION Always turn off the power, unplug the machine from the outlet and then only well-qualified technicians should install the AI device. Fit spacer onto link Then install them to differential feed lever (Fig.1) After securing the link to differential feed lever , attach bracket... - Page 9 Installing the AI device CAUTION CAUTION Always turn off the power, unplug the machine from the outlet and then only well-qualified technicians should install the AI device. After installing bracket and motor as shown on the previous page, check the following to make a fine adjustment. (Figs.
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Page 10: Installing The Console Box And The Power Box
Installing the console box and the power box CAUTION CAUTION Always turn off the power, unplug the machine from the outlet and then only well-qualified technicians should install the console box and power box. Install the console box and the power box by referring to the illustration below. -
Page 11: Description Of Power Box
Description of power box Specified for Europe LED for power source Connector (output) for the stepping motor To connect the relay cord from the stepping motor. Indicates the power is on/off. Lit when the power is on. Output connector (output) Power connector (input) To connect the relay cord from the tape cutter solenoid. -
Page 12: Replacing The Fuse For The Power Box
If the replaced fuse is blown out, the AI power box may be malfunctioning. Stop using the AI power box and contact your local Pegasus' sales office or representative. Remove fuse holder cap 1 with the screwdriver by turning in the direction of the arrow, and replace the fuse 2 with a... -
Page 13: Connecting Cords
Connecting cords ARNING ARNING Connect the earth wire correctly. Otherwise you may get an electric shock when you touch the AI power box Always turn off the power, unplug the machine from and/or the machine. the outlet and then only well-qualified technicians should connect the cords. -
Page 14: Description Of Ai Console Box
Description of AI console box STOP STOP PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER STITCH STITCH ストップ ストップ 品番 品番 工程 工程 コード コード ステップ ステップ カッター カッター 針数 針数 ー ー PROGRAM PROGRAM プログラム プログラム CUTTER CUTTER カッター カッター ... -
Page 15: Adjusting The Sensitivity Of Sensor
Adjusting the sensitivity of sensor AI power box CAUTION CAUTION Only well-qualified technicians should make this sensitivity adjustment. The power is on while this adjustment is being made. Therefore, the machine could start unexpectedly. Great care should be taken in carrying out the procedures. Turn on power switches 1 and 2. -
Page 16: Before Entry
Before entry Initializing the AI device Note There is no need to initialize the device except when data is garbled or reset entered data. CAUTION CAUTION Since the power is turned on when initializing the AI device, the machine could start unexpectedly. To prevent accidents, perform the following procedures very carefully. -
Page 17: Programming The Sewing Mode
Programming the sewing mode Example STOP STOP PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER STITCH STITCH ストップ ストップ 品番 品番 工程 工程 コード コード ステップ ステップ カッター カッター 針数 針数 1 ー ー C N T DIFF. FEED DIFF. FEED 差動送り量 ... -
Page 18: Function Selecting Mode
Function selecting mode CAUTION CAUTION The power must be kept on while the device is programmed the sewing data . Therefore the machine could start unexpectedly. Care should be taken to perform this procedure. CAUTION CAUTION Only well-qualified technicians should program each function in the Mechanic Level. - Page 19 Function selecting mode ー ー ※ To return from the function select mode display to the sewing display press PROGRAMMING key. ※The display of the operator level is to here. The following displays are for mechanic level only. O F F C o u n C o u n ▲ ...
- Page 20 Operator Level Output counter function Function selecting mode Display ON or OFF can be switched with PAT. CORRECT key on the Mechanic Level (service personnel stage). O F F C o u n C o u n ▲ ▼ R E S T ▲ ...
- Page 21 Mechanic Level Selecting a language Function selecting mode Display ▼ ▲ エ イ コ ニ ホ ン コ ヒ ヨ ウ シ ﾞ ﾞ ヒ ヨ ウ シ ﾞ ﾞ Function ■ The language to be used on the screen is either Japanese or English. ※ The factory-set language is English. Switches To select Japanese or English.
- Page 22 Mechanic Level Mesh counter Function selecting mode Display ▼ M e s h C o u n ▲ M e s h C o u n Function ■ To program whether mesh fabric is sewn or not by selecting ON or OFF. ○...
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Page 23: To Change And/Or Enter Sewing Data
Change of Item number To change and/or enter sewing data To change an item to be sewn Example STOP STOP PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER STITCH STITCH ストップ ストップ 品番 品番 工程 工程 コード コード ステップ ... -
Page 24: Programming Sewing Data
Programming sewing data To change and/or enter sewing data Ex.) To enter automatic sewing data of 4 STEPs into one PATTERN Step 1 CONTINUE Diff. feed amount Number of stitches 120 stitches Machine off Step 2 CONTINUE Diff. feed amount - 03 Number of stitches 50 stitches Step 3... - Page 25 Programming sewing data To change and/or enter sewing data To enter data for step 2 Move the cursor to STEP by pressing cursor key STOP STOP PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER STITCH STITCH Then set STEP at " 02 " with INC. key ストップ ...
- Page 26 Programming sewing data To change and/or enter sewing data To enter data for step 4 (12) Move the cursor to STEP by pressing cursor key STOP STOP PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER STITCH STITCH Then set STEP at " 04 " with INC. key ストップ ...
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Page 27: To Enter Data During Sewing
Teaching To enter data during sewing Timing at which the differential feed is effective in each step is controlled by stitch counting. This timing can be programmed in TEACHING function by an actual sewing operation. Ex.) To teach the machine to set DIFF. FEED for STEP 1 at " +04 ", STEP 2 at " 03 "... - Page 28 Teaching To enter data during sewing Teach the machine to set DIFF. FEED for STEP 2. STOP STOP Set DIFF. FEED for STEP 2 at " 03 " with DEC. key PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER CUTTER ...
- Page 29 Teaching To enter data during sewing (12) Teach the machine to set DIFF. FEED for STEP 3. STOP STOP Set DIFF. FEED for STEP 3 at " 01 " with INC. key PRGM PRGM PATTERN PATTERN CODE CODE STEP STEP CUTTER ...
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Page 30: Testing Mode
CAUTION When any error message comes out, check the connection of cords/air lines and the pressure of the filter regulator, and then perform the test again. If the error is still shown, contact your local Pegasus' sales office or representative. -
Page 31: Ai Trouble Shooting
In the case of the adjustment that is made with the power on, well-qualified technicians should carry out this adjustment with great care because the machine could start unexpectedly. If trouble occurs frequently, stop using the device and contact your local dealer or Pegasus' sales office. Reference Remedy... - Page 32 AI Trouble shooting Reference Remedy Symptom Cause page ・Garbled display appears A malfunction of the Al device Turn off the power and check to see on the screen. computer occurs because of if the two earth wires are correctly ・"Error 1", "Error 2", or static electricity (that is built connected.
- Page 36 PEGASUS SEWING MACHINE MFG. CO., LTD. 5-7-2, Sagisu, Fukushima-ku, Osaka 553-0002, Japan. Phone :(06)6458-4739 Telefax:(06)6454-8785 Cat. No. 9B3040E0000 June 2002 2002 PEGASUS SEWING MACHINE MFG. CO., LTD. The description in this INSTRUCTIONS is subject to change without notice.
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