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Eastey SB-2EX-Auto User Manual

Automatic case taping system
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SB-2/3EX-Auto
Automatic
Case Taping System
User Guide

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  • Page 1 SB-2/3EX-Auto Automatic Case Taping System User Guide...
  • Page 3 Copyright and Trademarks Copyright ©2012-2022 Engage Technologies Corporation All rights reserved. All trademarks and brand names are the property of their respective owners. Eastey 7041 Boone Ave. N. Brooklyn Park, MN 55428 Phone: (763) 428-4846; Fax (763) 795-8867; 1-800-853-9344 www.eastey.com...

  • Page 5: Table Of Contents

    Contents Safety ..........................7 Explanation of Symbols ....................8 Introduction ......................... 10 SB-2/3EX-Auto Case Taper Overview ................. 10 Specifications ......................11 Machine Serial Number ....................12 Typical Applications ..................... 12 Dimensions ......................... 13 Installation ........................14 Location Requirements ....................15 Optional Exit Roller Table ....................
  • Page 6 Infeed Index Roller Table ..................... 53 Options ........................55 Appendix A: Electrical Schematic ................57 Warranty Statement ....................63 Customer Support ....................... 65...

  • Page 7: Safety

    Read this manual carefully and make it available to everyone connected with the operation, supervision, or maintenance of this machine. Additional copies are available on request (Eastey.com/contact-us). Keep this manual with the machine at all times. The development of a good safety program that is rigidly enforced is absolutely imperative when involved in the operation of industrial equipment.

  • Page 8: Explanation Of Symbols

    8 Safety • Do not place hands, head, or any part of the body inside the confines of the machine unless the tape head mechanisms are securely fastened, and the electrical supply is shut off. • To minimize the potential for personal injury, always be sure that the machine operators and others working on the machinery are properly trained in the correct usage of the equipment and properly instructed regarding safe operation.
  • Page 9 Safety 9 Moisture hazard. Keep Equipment dry. This equipment is designed for indoor operation in a typical clean, dry factory environment, protected from rain and moisture. Do not operate the machine in any extremely wet or oily environment that may exceed operating specifications. Eye protection.

  • Page 10: Introduction

    10 Introduction Introduction The SB-2/3EX-Auto Case Taper is an automatic uniform side belt case taper designed to close all four top case flaps and seal the top and bottom of each case. The adjustable plow system allows adjustment for varying sizes of cases. SB-2/3EX-Auto Case Taper Overview The following illustration shows the SB-2/3EX Auto Case Taper with the operator side interlock safety gate door and window guard panels removed to allow identification of...

  • Page 11: Specifications

    Electrical Requirements 110 VAC, 60Hz, 4.0A Agency Approvals CE Certification SB-2/3 AUTO Case Taper Standard Features • Utilizes Eastey’s EX tapehead • Plug and go operation • Powder-coated 12-guage steel • Adjustable side guide • Industrial strength side belts • Drop conveyor gating system •...

  • Page 12: Machine Serial Number

    310 kg case taping machine. Typical Applications Eastey SB-2/3EX-AUTO Automatic Case Taping Machine This case taping machine is intended for operation to automatically close top flaps and seal top and bottom flaps of cases by applying OPP (oriented polypropylene) tape.

  • Page 13: Dimensions

    Introduction 13 Dimensions Dimensions shown in inches (and centimeters). 33.5 in. (85 cm) 24.8 in. 30 in. 35.43 in. (63 cm) Guard (76 cm) (90 cm) Infeed Door & Overall Chassis Table Window Width Width Width Panel Width Optional: Adding 71.12 in.

  • Page 14: Installation

    14 Installation Installation Carefully remove the outer protective outer shipping materials. Avoid damaging the machine body. Remove the shipping bolts that secure the case taper to the shipping pallet. Lift the case taper off the pallet. CAUTION! The SB-2/3EX-Automatic Case Taper is very heavy and will require a forklift, floor crane, or several people to move safely off the shipping pallet.

  • Page 15: Location Requirements

    Installation 15 Location Requirements Move the case taper to the desired location. To lift or move the case taper without casters installed, you will need to use a pallet jack or forklift to lift and move it. If you have installed the casters, release the brake lever on each of the locking casters to move the taper easily over a smooth flat surface.
  • Page 16 16 Installation Air Supply Line In Air In...

  • Page 17: Optional Exit Roller Table

    Installation 17 Optional Exit Roller Table An optional exit roller table is available for the case taper that is similar to the entrance indexing table, less the drop conveyor indexing mechanics. If the exit roller table has not been installed from the supplier or has been removed for shipping, install it as follows. 1.

  • Page 18: Operation

    18 Operation Operation Loading the Tape Cartridges Turn the main power switch to “Off” and disconnect the power. CAUTION! To avoid personal injury, remove the tape cartridge before loading tape. When handling the tape cartridge be careful to avoid contact with the tape cutting blade.

  • Page 19: Check Tension

    Tape Head User Guide provided with the tape head. For convenience, diagrams for threading tape in the Eastey-EX Tape Head and EZ-EX Tape Head are provided on the following page. Follow the diagram that applies for your...
  • Page 20 20 Operation Eastey-EX Tape Head Adhesive Side Adhesive Side Upper Cartridge Bottom Cartridge EZ-EX Tape Head Adhesive Side Adhesive Side Upper Cartridge Bottom Cartridge...

  • Page 21: Main Spring Adjustment

    For quick reference and convenience, basic information for adjusting main spring tension for the Eastey-EX Tape Head and EZ-EX Tape Head is provided on the following page. For more information about setting the tape head tension, refer to the...
  • Page 22 Adjustment Eastey EZ-EX Main Spring Adjustment Link Main For the Eastey-EX tape head, there is an Spring adjustment link at the end of the main spring that links the spring to the stud post. Spring tension is determined by which part of...

  • Page 23: Power And Control Panel

    Operation 23 Power and Control Panel Plug the power supply cord into a properly wired and grounded outlet. CAUTION! When the power is turned on be aware of moving parts and belts The main power switch and control panel are located on the operator’s side of the automatic case taper.

  • Page 24: Power Switch Operation

    24 Operation Power Switch Operation Turn the Power Switch one quarter turn clockwise to turn on power. Turn the Power Switch quarter turn counterclockwise to turn power off. When the main power switch is in the ON position the power indicator lamp will be illuminated.
  • Page 25 Operation 25 Emergency Stop Button (Red with Yellow label) • Press the red Emergency Stop button for emergency stop. • To reset the Emergency Stop button once the emergency condition has been cleared and it is safe to operate the machine again, press the Emergency Stop button in while turning it approximately a quarter-turn in the direction of the arrow.

  • Page 26: Adjustments

    26 Adjustments Adjustments Air Pressure unit The air pressure is pre-set at the factory to 80 PSI. The air pressure can be changed up or down for specific requirements. Make air pressure setting changes only in small increments. Inspect the unit periodically to make sure the drain system is functional and properly lubricated.

  • Page 27: Height And Width Adjustment

    Adjustments 27 Height and Width Adjustment With the power off, place an appropriate size case in the Case Sealer. Use the drive belt width adjustment crank to set the drive belt width to the correct box width. Drive Belt Width Adjustment Set Screw Crank...

  • Page 28: Top Squeezer Roller Width Adjustment

    28 Adjustments Top Squeezer Roller Width Adjustment Loosen the locking knobs on the top squeezer alignment rollers to set the top width to the correct box width and re-tighten the locking knobs. This will ensure the box stays centered. Locking Knobs Squeezer Rollers...

  • Page 29: Rear Flap Closer Speed Adjustment

    Adjustments 29 Side flaps will be closed as the box moves forward under the two closing arms. The ideal angle of the two closing bars is 30° apart in horizontal plane (width), and at 15° incline from horizontal. The closing arms are set to an incline angle of 15°, but: arms are moveable and adjustable in both the height and width axes.

  • Page 30: Belt Adjustment

    30 Adjustments There are two small air flow control knobs on the cylinder that allow speed adjustment of the of the rear flap closing arm. The knob at the cylinder base adjusts the down speed and the knob at the cylinder rod end controls the retraction speed. To reduce the speed of cylinder action, turn the knob clockwise to restrict airflow.

  • Page 31: Photo Eye Location Adjustment For Drop Conveyor Gating And Rear Top Flap Closer Kicker Timing

    Adjustments 31 Photo Eye Location Adjustment for Drop Conveyor Gating and Rear Top Flap Closer Kicker Timing To know how to adjust the location of the infeed area photo eye sensors for your application, it is important to understand how they function to signal actions to control the timing of the drop conveyor infeed roller table and of the rear flap closer kicker.
  • Page 32 32 Adjustments When the first photo eye sensor (A) at the infeed is blocked by the case entering, it signals for the infeed roller table to lower. The dropped roller table effectively creates a blocking step to prevent any following case to move forward into the flap-folding area while the current case is being processed.
  • Page 33 Adjustments 33 Case Blocks Second Photo Eye Rear top flap closer swings down to close rear top flap Roller Indexing Table stays in lowered position When the box passes and clears the final photo eye sensor, sensor C on the bracket, this signals for the infeed roller table to rise back up level with the rollers, and it signals for the rear top flap closer to swing back up to its home position, and the Auto Case Taper is ready for the next case.
  • Page 34 34 Adjustments Case Clears Third Photo Eye Rear top flap closer swings back up to home position Roller Indexing Table raises back up to home position It is recommended to set the first photo eye A so that the roller indexing table will drop down when 2/3 of the case length has been transported onto the main taper rollers and the trailing 1/3 of the case length is remaining on the indexing table.

  • Page 35: Machine Body Height Adjustment

    Adjustments 35 Machine Body Height Adjustment To adjust the leg height, loosen the screws on each leg and slide the insert up or down. When the leg is at the desired height, retighten the adjustment screws to secure the leg height.

  • Page 36: Maintenance

    36 Maintenance Maintenance The SB-2/3EX-Automatic Industrial Case Taping System will provide many hours of maintenance free operation. There are a few items that may require attention from time to time. Rollers Make sure rollers stay clean and grease free. If you should have to clean the rollers simply wipe them down with a clean lint free cloth.

  • Page 37: Troubleshooting

    Troubleshooting 37 Troubleshooting Problem POSSIBILITIES Solution If machine is not The air pressure may not Adjust the air operating. be sufficient. Pressure. If the air cylinder on the Kinked or pinched hoses Reposition the hoses & flap closing system does and/or wiring.

  • Page 38: Parts List

    38 Parts Lists Parts List Electrical Optional Optional...
  • Page 39 Parts Lists 39...
  • Page 40 40 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005501 SEPARATED POWER ON/OFF P0311-020000700 5001756 1/2"90°CONNECTOR (BVWD-G027GT) 7066C064 5005502 5005503 POWER SUPPLY LRS-35-24 P0307-010001700 5005504 CIRCUIT BREAKER IK60N2PC16A P0305-010001200 5030708 CIRCUIT BREAKER IC60N1PC2A P0305-010001500 5001917 RELAY LY2 DC24V 7270R301 5005505 FIXING PLATE PYCA1 727100010 5001918...
  • Page 41 Parts Lists 41 ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5002208 SAFETY SWITCH TZ-93BPG 7365P003 30-1 5005513 SAFETY SWITCH KEY TZ93-K3 7365K003 5005404 ALARM LIGHT TOWER (option) KA0000410 31-1 5005398 ILLUMINATED units XVMC33 (Green) (option) KA0200050 31-2 5005399 ILLUMINATED units XVMC34 (Red) (option) KA0200060 31-3 5005400...

  • Page 42: Pneumatic Parts

    42 Parts Lists Pneumatic Parts ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5001820 AIR F.R.L UNITS (MAFR300L-8A-D) P0405-0000110 5001820-1 CONNECTOR (PL8-02) 81060105 5001995 MPP-20 CONNETCOR 81060100 5001820-2 PRESSURE GAUGE 81040001-1 5001734 SOLENOID VALVE 81090001 5002101 BRASS SILENCER 81100101 5001996 CONNECTOR (PC8-02) 81060120 5005283 (1/4") SLEEVE...

  • Page 43: Side Belts

    Parts Lists 43 Side Belts...
  • Page 44 44 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005520 BELT COVER 5030480 SCREW M6*12L P1101-0906012AN 5005521 BELT P0902-0010200 5005522 PULLEY DRIVER P0703-0003400 5005523 MOTOR SHAFT P02-008020A 5030855 BEARING 6203 P1104-0262032RS0 5030853 MOTOR SEAT P02-0080300 5001700 BEARING 6003ZZ P1104-026003ZZ0 5030858 UNIVERSAL JOINT P1121-0000100 5005524...
  • Page 45 Parts Lists 45 ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005539 CHAIN #35x328 P0901-0001600 5002202 HANDLE CRANK ARM P1112-000060A 5031109 HANDLE RING P06-0022600 5002153 SPINDLE WIDTH ADJUSTMENT P02-007920A 5005540 CHAIN SPPOCKET 12T P0702-0004800 5005541 BELT COVER 5005542 GUIDE PLATE 5005543 SUPPORT COLUMN 5005544 MOTOR 110V/60HZ, T18:1 745111R1...

  • Page 46: Vertical Column With Height Adjustment

    46 Parts Lists Vertical Column with Height Adjustment...
  • Page 47 Parts Lists 47 ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005552 COLUMN COVER FRAME 5005553 FIX SEAT 5005554 SHAFT SEAT 5030904 COPPR RING P02-0088800 5005555 TOWER FRAME COVER 5030978 GEAR (POM)M=1.5,T=30 P0701-0004400 5005556 BEARING AXK1528 P1104- 18AXK15280 5005557 WASHER AS1528 P1104- 19AS15280 5005558 SWITCH CAM...
  • Page 48 48 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005569 TRANSMISSION SHAFT P02-0074000 5005570 COVER FRAME (TOP) 5005571 BEARING 6002ZZ-NR(CWB) P1104-076002ZZ0 5005572 FIX SEAT 5005573 C-RINGS-15 P1105-0115B 5005574 COVER FRAME...

  • Page 49: Flap Guide And Upper Tape Head Seat Assembly

    Parts Lists 49 Flap Guide and Upper Tape Head Seat Assembly ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005576 SUPPORT BAR P02-0074400 5005577 FOLDING DEVICE SEAT 5005578 SUPPORT PLATE...
  • Page 50 50 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005579 GUIDE PLATE 5005580 UPPER TAPE HEAD SEAT (LEFT) 5005581 CONNECT BAR P02-0069400 5005582 B PLATE 5005583 UPPER TAPE HEAD SEAT (RIGHT) 5005584 TUBE FIXED SEAT 5005585 FIXED RING P02-0074300 5005586 COMPRESSION ROLLER BAR 5005587 COMPRESSION ROLLER SEAT...

  • Page 51: Machine Body

    Parts Lists 51 Machine Body...
  • Page 52 52 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005611 MACHINE FRAME 5030480 SCREW M6*12L P1101-0906012AN 5005612 MACHINE LEG 5005613 CLAMP 5005614 FEXED PLATE 5005615 ADJUSTABLE LEG 5005616 NUTN 1/2" P1102-01B4AZ 5001912 CASTER P1107-0000300 5005617 CONTROL BOX 5005618 WIRING PLATE 5005619 CONTROL BOX DOOR 5005620...

  • Page 53: Infeed Index Roller Table

    Parts Lists 53 Infeed Index Roller Table...
  • Page 54 54 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005652 ROLLER P08-0005100 5005653 ACTIVE TABLE 5005654 SUPPORT SHAFT P02-0363300 5005655 BUSHING P1104-0315250 5005656 CYLINDER P0402-0007400 5005657 CYLINDER FIX PLATE 5005658 PIVOT SHAFT P02-0363500 5005659 FRAME P01-0615500 5005660 BEARING P1104-076201ZZ0 5005661 CYLINDER SEAT P02-0394800 5005662...

  • Page 55: Options

    Parts Lists 55 Options...
  • Page 56 56 Parts Lists ITEM PART NO. DESCRIPTION REFERENCE Q’TY 5005630 INFEED/OUTFEED TABLE FRAME CC430100? 5005631 ROLLER (SHORT) P08-0005100 5005632 DOOR SUPPORT 5004178 ACRYLIC DOOR P06-0046100 5005633 SAFETY DOOR FRAME (R) 5005634 HINGE (L) 5005635 SAFETY SWITCH SEAT 5002208 SAFETY SWITCH TZ-93BPG P0311-020000100 5030820 SAFETY SWITCH KEY TZ93-K3...

  • Page 57: Appendix A: Electrical Schematic

    Appendix A: Electrical Schematic 57 Appendix A: Electrical Schematic...
  • Page 58 58 Appendix A: Electrical Schematic Electrical Schematic Continued...
  • Page 59 Appendix A: Electrical Schematic 59 Electrical Schematic Continued...
  • Page 60 60 Appendix A: Electrical Schematic Electrical Schematic Continued...
  • Page 61 Appendix A: Electrical Schematic 61 Electrical Schematic Continued...
  • Page 62 62 Appendix A: Electrical Schematic Electrical Schematic Continued...

  • Page 63: Warranty Statement

    Warranty Statement SB-2/3EX-Automatic Case Taper Warranty Statement Eastey warrants that all of the products it ships will be in good working order and free from defects in material and workmanship and will conform to the published specifications for that product.
  • Page 64 ESSENTIAL PURPOSE, IN NO EVENT WILL EASTEY BE LIABLE FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT OR SIMILAR DAMAGES, INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF EASTEY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

  • Page 65: Customer Support

    For help setting up or operating the SB-2/3EX-AUTO Automatic Case Taper, please contact Eastey Technical Service at one of the numbers listed below. Toll-Free Phone 800-835-9344 Phone 763-428-4846 763-795-8867 E-mail info@eastey.com www.eastey.com Thanks again for your purchase of Eastey products. We are pleased to be a part of your packaging needs.

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