TABLE OF CONTENTS 6/9/2011 Introduction ………………………………………………………………….7 About this Manual…………………………………………………………….7 Safety………………………………………………………………………….8 Safety Definitions………………………………………………………...8 Safety Precautions……………………………………………………….8 Safety Labels and Location………………………………………..13-16 Trailering, Transporting and Lifting………………………………..17-26 Preparing the Unit for delivery or Rental…………………………….17 Check list………………………………………………………………..17 Before Trailering / Transporting………………………………………19 Shutdown - Prepare for Trailering…………………………………20 Tower Lights - Stowage for Trailering……………………………..21 Tower Lights - Removal for Trailering (optional)…………………22 Trailering / Towing……………………………………………………...23...
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TABLE OF CONTENTS 6/9/2011 Specifications (Standard and optional Features)………………………..31 Trailer…………………………………………………………………..31 Overall Dimensions…………………………………………………..32 Light Tower……………………………………………………………32 Generator……………………………………………………………...32 Tower Lights…………………………………………………………..33 Engine………………………………………………………………….34 Optional Accessory Equipment………………………………………...35 Operation………………………………………………………………….36-46 Pre - Operation Setup…………………………………………………...36 Work Site Safety Considerations…………………………………...36 Pre-Operation Check list…………………………………………….36 Leveling and Stabilizing the Trailer………………………………...37 Installing the Ground Rod…………………………………………...38 Engine Operation………………………………………………………...38 Pre-Start Checks……………………………………………………...38 Engine Control Panels……………………………………………39-40...
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TABLE OF CONTENTS 6/9/2011 Shutdown Procedure…………………………………………………….44 Shutdown-Short Period……………………………………………….44 Shutdown Long-Term or Prepare for Trailering……………………44 Auxiliary AC Outlet Operation…………………………………………..44 Convenience Panel…………………………………………………...45 Maintenance……………………………………………………………...46-52 Engine……………………………………………………………………..46 Changing and Adding Engine Oil……………………………………46 Engine Filters………………………………………………………….46 Electrical System………………………………………………………...46 Ballast Panel……………………………………………………….46-47 Hydraulic Pump…………………………………………………………..47 Hydraulic Oil Specifications…………………………………………..47 Adding Hydraulic Oil…………………………………………………..47 Priming the Hydraulic Pump………………………………………….48 Light Tower and Lamps………………………………………………….48 Changing Lamps………………………………………………………48...
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TABLE OF CONTENTS 6/9/2011 Cleaning………………………………………………………………………..52 Cleaning and Draining the Trailer Bilge……………………………..52 Troubleshooting……………………………………………………………..53 Troubleshooting Chart…………………………………………………...53 Maintenance Record………………………………………………………..54 Wiring Schematics………………………………………………………55-62 KOHLER KDW 1003 ………………...……...…………………………. 55 KOHLER CONTROLLER………………………………………………..56 CAT C1.1 Wiring Harness...……………………………………………. 57 KUBOTA D1105………...……………………………………………… 58 Mecc Alte Generator……………………………………………………...59 Mecc Alte Generator……………………………………………………...60 Mecc Alte Generator (pre 2011)….……………………………………...61 Marathon Generator………………………………………………………62 Hydraulic Pump Relay…………………………………………………….63 Tail Lamp Wiring…………………………………………………………..64...
NOTICE: Keep this manual accessible during operation to provide convenient reference. Store this manual in a safe place for future reference. If you are uncertain about any of the information in the manual, contact Allmand or your Allmand dealer for clarification before operation.
SAFETY 6/9/2011 SAFETY LABELS AND LOCATION WARNING! Unsafe Operational Hazard. Always replace any safety and instruc- tion decals that become damaged, painted or otherwise illegible. Refer to These representations of the safety warning decals used on the NIGHT LITE to insure correct ordering if replacing becomes necessary. PRO V SERIES PART NO: 100663 PART NO: 090179...
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SAFETY 6/9/2011 PART NO: 090005 PART NO: 090160 PART NO: 090159 PART NO: 090159...
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SAFETY 6/9/2011 PART NO: 090162 PART NO: 090158 PART NO: 090166 PART NO: 090165 PART NO: 090226 PART NO: 090163 PART NO: 090179 PART NO: 090161...
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 PREPARING THE NIGHT LITE PRO V SERIES FOR DELIVERY OR RENTAL The NIGHT LITE PRO V SERIES light tower requires service as well as proper operation in order to provide the performance and safety it has been designed for. Never deliver or put machine into ser- vice with known defects or missing instructions or decals.
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TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 After completing the pre-operation check list, operate the tower through a complete opera- tion cycle, following the operating instructions in the NIGHT LITE PRO V SERIES Operator’s Manual. Warning! Unsafe operation Hazard. Never permit anyone to install or operate the equipment without proper training.
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 Before trailering, transporting or lifting, read Safety on page 8. The complete engine and generator set is housed in a lockable enclosure with the frame fabricated from heavy gauge steel mounted on a two-wheel, leaf spring axle. BEFORE TRAILERING OR TRANSPORTING Perform the following before trailering / transporting: ...
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 Shutdown - Prepare for Trailering 1. With the tower lights off, lower the light tower to the full DOWN position; See Raising and Lower- ing the light tower on page 43. 2. Turn the engine off. Refer to your Engine Operator’s Manual for stopping procedure. Notice: See appropriate section of the Engine Operators Manual and Generator Operator’s Manual for additional post - operation and shutdown procedures.
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 Tower Lights - Stowage for Trailering The light bar and fixtures must be stowed before trailering or transporting. WARNING! Burn Hazard. The light fixtures become extremely hot during use. Always use caution and heat - resistant gloves when handling the Lights or allow to the lights to sufficiently cool down before handling.
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 Tower Lights - Removal for Trailering (Optional) Your light tower may be equipped with lights that can be removed for trailering / transport or for theft prevention. WARNING! Burn Hazard. The light fixtures become extremely hot during use. Always use caution and heat - resistant gloves when handling the Lights or allow to the lights to sufficiently cool down before handling.
TRAILERING, TRANSPORTING AND LIFTING 6/9/2011 TRAILERING / TOWING Before trailering / towing the light tower trailer, read Before Trailering / Transporting on page 19 and read Safety on page 8. NOTICE: Maximum highway speed is 50 mph (80 km/h) and maximum off highway speed is 10 mph (16 km/h).
GENERAL SERVICE INFORMATION 6/9/2011 MODEL AND SERIAL NUMBERS Model and serial number information is required for product support and repair parts. The following descriptions show model and serial number locations of the primary components. Trailer All NIGHT LITE PRO V SERIES trailers have a serial number plate (Figure 3,1) attached to the rear panel.
GENERAL SERVICE INFORMATION 6/9/2011 Engine The KOHLER Engine has the serial number plate (Figure 5) attached to left side of the engine block by the oil filter KOHLER engine serial plate The CATERPILLAR® engine has a serial number plate (Figure 6) attached on the upper right side of the engine block above the fuel injection pump.
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GENERAL SERVICE INFORMATION 6/9/2011 Engine The KUBOTA engine has the serial number stamped (Figure 7) on the engine block just below the exhaust manifold. KUBOTA engine serial plate...
GENERAL SERVICE INFORMATION 6/9/2011 SPECIFICATIONS (STANDARD AND OPTIOANAL FEATURES) NOTICE: Refer to the Engine or Generator operator’s Manual for specific engine or generator specifications. Trailer Hitch Coupler SUPPLIED BY CUSTOMER Max. Road Speed (paved road) 50 mph (80 km/h) Max. Off - road Speed 10 mph (16.1 km/h) Number of Axles Axle Rating...
GENERAL SERVICE INFORMATION 6/9/2011 Light Tower Sections Hydraulic Cylinder Standard Vertical Standard Max Wind Load 53 mph (85.3 km/h) Standard Light Bar Rotation 360° Tower Cord Reel Standard Overall Dimensions Height Light Tower Lowered 7 Ft 1 in. (2.2 m) Height Light Tower Raised 25 ft (7.9 m) Width (outriggers retracted)
GENERAL SERVICE INFORMATION 6/9/2011 Tower Lights SHO - HD 1250W Metal Halide (lumen rating: 150,000) SHO - HD 1000W Metal Halide (lumen rating: 110,000) STANDARD SHO - HD 1000W and 1250W Metal Halide Warm - up time: 2-4 minutes SHO - HD 1000W and 1205W Metal Halide Re - start time: 10 to 15 minutes Four Fixtures Standard (sealed for all weather use)
OPERATION 6/9/2011 Engine Control Panels KOHLER Control Panel The engine control panel consist of the en- gine start/stop key or button, hour meter, glow plug indicator and engine warning indicators. CAT Control Panel Figure 13 1. Engine Warning Indicator Lights. 2.
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OPERATION 6/9/2011 KUBOTA Control Panel KUBOTA Deep Sea Control Panel (OPTION) Figure 14 Figure 13 1. Hour Meter - Shows the total elapsed hours of engine operation. ON/OFF 1. Main Panel Switch. 2. Key Switch. 2. Hour Meter - Shows the total elapsed hours of engine operation.
OPERATION 6/9/2011 Automatic Engine shutdown System Starting the Engine The Starting procedure is different De- The engine is equipped with an automatic engine shutdown system to prevent excessive engine pending on the engine model used. Refer to your Engine Operator’s Manual for the damage in the event of a low oil or overheat con- dition.
OPERATION 6/9/2011 1. Before raising the light tower, adjust the tower Raising and Lowering the Light lights to the desired work position; see Light Tower Bar and Light Fixture Adjustment on page 42. Light Tower 2. If required, start engine. Refer to your Engine Note: The Hydraulic actuated light tower Operator’s Manual for starting procedure.
OPERATION 6/9/2011 SHUTDOWN PROCEDURE Shutdown - Short Period When shutting down the light tower for a short period, perform the following proce- dures. 1. With the lights off, lower the light tower to the full DOWN position; see Raising and Lowering the light tower on page 2.
MAINTENANCE 6/9/2011 Ballast Panel The ballast panel is located on the left, front side of the light tower trailer. The panel can be accessed by removing the panel cover. The ballast contains the four tower light lamp ballast and capacitors. For additional wiring informa- tion, see MECC ALTE GENERATOR wiring schematics on pages 59-61.
MAINTENANCE 6/9/2011 The Safety messages that follow have HYDRAULIC PUMP WARNING level Electrocution Hazards. Hydraulic Oil Specifications Only qualified electricians should ser- vice or perform replacement proce- dures. Ballast and capacitors are capa- ble of discharging high voltage. Always use appropriate personal safety cloth- ing and gear when servicing electrical components.
SE POWER PARTS BOOK ALLMAND BROTHERS INC. P.O. BOX 888 HOLDREGE, NE 68949 PHONE: (308) 995- 4495, 1- 800- 562- 1373 ALLMAND FAX: (308) 995– 5887 ALLMAND PARTS DEPT. FAX : (308) 995– 4883 www.allmand.com NIGHT LITE PRO V SERIES...
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RECORD NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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INDEX NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 SHO LAMP 1000W…………………………………………………………….3 SHO LAMP HOLDER………………………………………………………….4 SHO LAMP ASSEMBLIES……………………………………………………5 LIGHT BAR……………………………………………………………………..6 HYDRAULIC TOWER……………………………………………………...7-16 HYDRAULIC PUMP…………………………………………………………..17 BALLAST PANEL 1000W…………………………………………………….18 TONGUE……………………………………………………………………….19 AXLE……………………………………………………………………………20 LEFT FRONT PANEL w/ E-STOP…………………………………………...21 REAR PANELS………………………………………………………………..22 ENGINE MOUNT PLATE…………………………………………………….23 KOHLER ENGINE…………………………………………………………….24 KOHLER CONTROL PANEL………………………………………………...25 CAT ENGINE…………………………………………………………………..26 CAT CONTROL PANEL………………………………………………………27...
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1000W SHO LAMP NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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1000W SHO LAMP HOLDER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SHO LAMP ASSEMBLIES NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 610250 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610211) QD LEAD 650144 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610211) NO LEAD 610265 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610218) QD LEAD 610263 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610218) NO LEAD 100632 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610221) QD LEAD 100633 - - LAMPHOLDER ASSY W/ YOKE W/ LAMP (610221) NO LEAD...
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LIGHT BAR NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 7 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 6 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 5 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 4 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 3 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 2 HYDRAULLIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 1 HYDRAULIC TOWER NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTION 1-3 CABLE ROUTING NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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SECTIONS 5-7 CABLE ROUTING NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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HYDRAULIC TOWER COMPONENTS NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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HYDRAULIC PUMP NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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1000W BALLAST PANEL NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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TONGUE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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AXLE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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LEFT FRONT PANEL W/ EMERGNCY STOP NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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LOMBARDINI REAR PANEL NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NS: 102078P KUBOTA REAR PANEL 102080P CAT REAR PANEL NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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ENGINE MOUNTING PLATE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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LOMBARDINI ENGINE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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LOMBARDINI CONTROLS NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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CAT ENGINE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: OIL,AIR AND FUEL FILTERS ARE PURCHASED THROUGH YOUR LOCAL CAT DEALER. NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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CAT ENGINE CONTROLS NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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KUBOTA ENGINE NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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KUBOTA CONTROL PANEL NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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KUBOTA DEEP SEA CONTROL PANEL (OPTION) NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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MECC ALTE GENERATOR NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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OUTRIGGERS NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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FUEL TANK NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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FENDERS NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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ROOF PANEL NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NS: 100238P KUBOTA ROOF PANEL 100237P CAT ROOF PANEL NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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DOOR PANEL NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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LIFT BAR NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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NOTES NIGHT LITE PRO V-SERIES SE POWER 2/1/2011 NOTE: NS = NOT SHOWN. WHEN ORDERING, SPECIFY THE COLOR WANTED ON PARTS CONTAINING THE LETTER “P”...
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