J&M 44-50 Operating And Maintenance Manual

Vibratory pile driver/extractor with model 580 power pack

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MODEL 44-50

VIBRATORY

DRIVER/EXTRACTOR

J&M MODEL 44-50

OM-44-50/580-1215

OPERATING AND MAINTENANCE MANUAL

VIBRATORY PILE DRIVER/EXTRACTOR

WITH MODEL 580 POWER PACK

J&M FOUND

J&M FOUNDA A A A A TION

J&M FOUND

EQUIPMENT

EQUIPMENT, LLC

EQUIPMENT

SPECIALIZING IN PILE DRIVING EQUIPMENT

TION

, LLC

Table of Contents

Summary of Contents for J&M 44-50

Page 1 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR OPERATING AND MAINTENANCE MANUAL J&M MODEL 44-50 J&M MODEL 44-50 J&M MODEL 44-50 J&M MODEL 44-50 J&M MODEL 44-50 VIBRATORY PILE DRIVER/EXTRACTOR WITH MODEL 580 POWER PACK J&M FOUND J&M FOUND J&M FOUNDA A A A A TION...
Page 2 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR...
Page 3 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR J&M MODEL 44-50 VIBRATORY PILE DRIVER/EXTRACTOR WITH MODEL 580 POWER UNIT OM-44-50/580-0409 PREFACE This manual was prepared to acquaint the owner, operator and serviceman with the operation and maintenance of the vibratory driver/extractor. We strongly suggest that this manual be carefully studied before operating or undertaking any maintenance work on the unit.
Page 4 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR...
Page 5 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR Warranty American Piledriving Equipment, Inc. J&M Foundation Equipment LLC STANDARD WARRANTY American Piledriving Equipment, Inc./J&M Foundation Equipment LLC (APE/J&M) warrants new products sold by it to be free from defects in material or workmanship for a period of one year after the date of delivery to the first user and subject to the following conditions: APE/J&M’s obligation and liability under this WARRANTY is expressly limited to repairing or replacing at...
Page 6: Table Of Contents
MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR TABLE OF CONTENTS GENERAL DESCRIPTION PAGE A. General I- 1 B. Vibrator I- 2 C. Hydraulic Clamp I- 2 D. Power Unit I- 2 E. Remote-Control Pendant I- 3 F. Specifications I- 3 PREPARATION FOR OPERATING A.
Page 7 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR TABLE OF CONTENTS HYDRAULIC CIRCUITRY PAGE A. Hydraulic Clamp V- 1 B. Vibrator Drive V- 1 C. Auger Drive V- 3 D. Other V- 3 Hydraulic Schematic V- 4 E. Hydraulic Components List V- 5 ELECTRICAL CIRCUITY A.
Page 8 MODEL 44-50 VIBRATORY DRIVER/EXTRACTOR...
Page 9 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR A. GENERAL The J&M Model 44 is a low-frequency vibratory pile driver/extractor designed to drive and extract sheet, pipe, timber and concrete piles, caisson pipe and H, I and wide-ﬂ ange beams. The Model 44 operates in a frequency range of 800 to 1600 vibrations per minute to provide maximum pile penetration rates in a wide variety of soils.
Page 10: General Description Page
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR I. GENERAL DESCRIPTION B. VIBRATOR The vibrator consists of two major components; The vibration case and the vibration suppressor. The vibration case contains four eccentric weights which rotate in a vertical plane to create vibration. The eccentric weights are driven by two hydraulic motors. The vibration suppressor contains 16 rubber elastomers (20 or 24 optional) to isolate the vibration case from the crane line .
Page 11: Specifications
Always consult J&M in your area for current or additional information you may require. 2. Model 44-50 VIBRATOR (with hydraulic clamp) Type.............Hydraulic Eccentric Moment ..4400 In-lbs. (50.7kg-M) Frequency ........800-1600 VPM Amplitude .......
Page 12 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR...
Page 13: General
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR PREPARATION FOR OPERATION A. GENERAL When unloading and unpacking the vibratory driver, use extreme care. For your protection, make a thorough inspection of the unit immediately on delivery. In case of any damage or shortage, notify the transit agent at once and have the delivering carrier make a notation on the freight bill.
Page 14 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR PREPARATION FOR OPERATION B. SAFETY PRECAUTIONS (CONTINUED) 15. Insure that ground vibrations will not damage or collapse adjacent structures or excavations. 16. Remove all tools, parts and electrical cords before starting the unit. 17. When operating in an enclosed area, pipe exhaust fumes outside. Continued breathing of exhaust fumes may be fatal.
Page 15 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR PREPARATION FOR OPERATION B. SAFETY PRECAUTIONS (CONTINUED) 36. Rounded or damaged bolt heads or nuts should be replaced so that proper torque values may be obtained. Proper torque values are necessary to prevent parts on this equipment, leads and crane boom from loosening and falling.
Page 16 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR II-4...
Page 17: Rigging Of Vibrator
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR II. PREPARATION FOR OPERATION C. RIGGING OF VIBRATOR A steel wire rope sling must be connected to the lifting pin of the vibration suppressor. The required strength of this sling depends on the capacity of the crane and the work to be carried out.
Page 18: Connection Of Hydraulic Hoses Ii
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR II. PREPARATION FOR OPERATION E. CONNECTION OF HYDRAULIC HOSES Side View Power of Vibrator Unit Open Clamp Line Attaches Behind Close Clamp Line Close Clamp Open Clamp Case Drain Drive Return Drive Pressure (Fig. 1)
Page 19 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR II. PREPARATION FOR OPERATION E. CONNECTION OF HYDRAULIC HOSES 1. Connection of hoses at power unit. a. The vibrator and hydraulic clamp are connected to the power unit by five hydraulic hoses (Fig. 1) on the previous page.
Page 20: Bleeding Hydraulic Clamp Hoses Ii
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. PREPARATION FOR OPERATION F. BLEEDING HYDRAULIC CLAMP HOSES 1. When the vibrator and hydraulic clamp are shipped with all hoses attached (between vibrator and clamp and five main hoses connected to the vibrator), the hoses are usually full of fluid and may be used immediately.
Page 21 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS CONTROL PANEL WITH CONTROL PENDANT CONTROL PENDANT (Fig. 1) III-1...
Page 22: Completion Of Set-Up And Maintenance
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS A. COMPLETION OF SET-UP AND MAINTENANCE 1. Complete all preparation as described in Section II. 2. Read Section IV - MAINTENANCE AND ADJUSTMENTS and perform any required maintenance. B. CONTROL PANEL 1.
Page 23: Starting And Warming Up Engine
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS B. CONTROL PANEL (CONTINUED) 4. Filter Clogged shutdown indicator - comes on if the engine has been shut down automatically due to the hydraulic oil return filter being clogged. 5. Hydraulic Oil Level Low shutdown indicator comes on if engine has been shut down automatically due to low hydraulic oil level in the reservoir.
Page 24: Warming Hydraulic Fluid
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS D. WARMING HYDRAULIC FLUID 1. The vibrator should not be operated at full speed if the temperature of the hydraulic fluid is below 70°F(21°C). The HYDRAULIC FLUID COLD light on the control panel will be on if fluid temperature is below 70°F(21°C).
Page 25 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS E. OPERATION OF CONTROL PENDANT (CONTINUED) c. To Stop Vibration: Turn the vibrator switch to OFF. NOTE: Accidentally turning the switch to REVERSE normally has no effect and will not cause damage.
Page 26: Changing Frequency
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR III. OPERATING INSTRUCTIONS F. CHANGING FREQUENCY 1. In order to provide maximum flexibility in achieving optimum pile penetration and extraction rates, the frequency of the vibratory driver is adjustable. 2. The frequency can be varied from 800 to 1600 vibrations per minute by changing engine speed.
Page 27: Maintenance And Adjustments
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS A. GENERAL Preventive maintenance includes normal servicing that will keep the vibratory driver, clamp and power unit in peak operating condition and prevent unnecessary trouble from developing. This servicing consists of periodic lubrication and inspection of the moving parts and accessories of the unit.
Page 28: 100 Hours, 500 Hours And Other
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS B. DAILY (CONTINUED) Visually check all hoses for signs of damage or cuts that might cause hose failure during operation. Be sure all connections are tight, especially the quick-disconnect couplers. g. Visually inspect all suppressor elastomers and elastomer bolts.
Page 29: Severe Conditions
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS E. SEVERE CONDITIONS The servicing intervals speciﬁ ed are based on normal operating conditions. Operation under severe or unusual conditions will require some adjustments in servicing intervals. 1. When the average temperature is above 80°F(26°C) or below -10°F(-23°C), reduce service time intervals by one-half of those speciﬁ...
Page 30 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS F. LUBRICATION (CONTINUED) ASHLAND 15W-40 400M + HDT AMOCO 15W-40 ARCO 15W-40 Fleet S3 Plus 15W-40 Vanellus C Extra CHEVRON 15W-40 Delo 400 CITGO 15W-40 C500 Plus CONOCO 15W-40 Fleet Supreme...
Page 31 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS F. LUBRICATION (CONTINUED) Mixing of different manufacturers’ hydraulic ﬂ uid is not recommended. New power units are shipped with Terresolve Invirological 146 Hydraulic oil. This oil is non-toxic and will not harm soil or water and is biodegradable.
Page 32 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS F. LUBRICATION (CONTINUED) When operating in arctic conditions, it is recommended to use a heater to pre-heat the oil prior to starting. Contact J&M for other arctic operating procedures. It may also be necessary in extremely cold or hot climates to use a different viscosity oil which is better adapted to adverse conditions.
Page 33: Capacities
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS LUBRICATION (CONTINUED) a. The vibration case lubricants installed at the factory are SCHAEFFER 268 but the following gear lubes may be used when changing lubricants: FIRST Preference Group: SCHAEFFER SECOND Preference Group:...
Page 34: Draining And Filling Hydraulic Fluid Reservoir
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS H. DRAINING AND FILLING HYDRAULIC FLUID RESERVOIR 1. The Hydraulic reservoir is drained by removing a plug on the bottom of the reservoir. 2. The hydraulic reservoir is ﬁ lled by the manual pump mounted on the back (engine side) of the reservoir.
Page 35: Bolt Torque Information
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR MAINTENANCE AND ADJUSTMENTS J. BOLT TORQUE INFORMATION Torque, in foot-pounds, is determined by the length of the wrench handle (in feet) multiplied by the weight (or force in pounds) applied at the end of the handle. For example, if the wrench is one foot long and ﬁ...
Page 36 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR IV-10...
Page 37: Hydraulic Circuitry
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR HYDRAULIC CIRCUITRY A. HYDRAULIC CLAMP With the diesel engine running, hydraulic ﬂ uid is taken from the reservoir by the clamp pump (P2). The clamp pump ﬂ ow returns to the reservoir if the clamp switch on the pendant has not been moved.
Page 38 CA1 and CB1 which allows pump ﬂ ow to return to the reservoir without driving the vibrator. When the Model 580 Power pack is used with the 44-50 Vibrator the RELIEF VALVE (RV4) is set at 4800 PSI. When pressure is removed from the drive FORWARD system, the BRAKE VALVE RELIEF (RV5) closes and blocks the pilot ﬂ...
Page 39: Auger Drive
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR HYDRAULIC CIRCUITRY C. AUGER DRIVE To convert the 580 Power Unit to operate an J&M, or similar, Bi-Directional Drill re-adjust RELIEF VALVES (RV-1 & RV4) to forward & reverse pressure speciﬁ ed for Auger, and re- set RELIEF VALVE (RV-2), if necessary, for two speed signal.
Page 40 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR V. HYDRAULIC CIRCUITRY HYDRAULIC SCHEMATIC...
Page 41: Hydraulic Components List
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR HYDRAULIC CIRCUITRY E. HYDRAULIC COMPONENTS LIST Part Page Notation Description Number Number Accumulator Hose 110680 VIII-28 Brake Valve 110150 VIII-13 CA1 & 2 Cartridge A (2) 110624 VIII-13 CB1 & 2 Cartridge B (2)
Page 42 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR...
Page 43: Starting Diesel Engine
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR VI. ELECTRIC CIRCUITRY (REFERENCE:ELECTRICAL SCHEMATIC PG VI-6) A. STARTING DIESEL ENGINE The BATTERIES (EB1, EB2) provides 24-volt current to start the diesel engine. With the MAIN POWER switch ON (the vibrator switch REV-FOR on the remote control pendant...
Page 44: Safety Control System
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY C. SAFETY CONTROL SYSTEM A system of safety controls shut off the fuel supply, which stops the diesel engine in the event that engine water temperature is too high or engine oil pressure is too low.
Page 45: Closing Hydraulic Clamp
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY D. CLOSING HYDRAULIC CLAMP With the diesel engine running, turning the clamp switch (OPEN-CLOSE), on the control pendant to CLOSE energizes the close-clamp solenoid (CLOSE-SOL.). This operates the clamp control hydraulic valve and closes the clamp.
Page 46: Other
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY H. OTHER The ammeter (AM) indicates charging amperes. The tachometer generator (TACH GEN) powers the tachometer (TACH) to indicate engine speed. The Hour meter(M1) indicates the engine operating hours. The hydraulic fluid cold light indicates fluid temperature is below 70°F (21°C), this is sensed by the temp.
Page 47: Electrical Layout
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY ELECTRICAL LAYOUT CONTROL BOX DOOR OPEN HOUR TACH HYD. OIL LT CLAMP LIGHT PRESS. 16 GA WHITE PENDANT BLACK 16 GA EMERG. STOP SHUTDOWN RESET 14 GA ENG. CLAMP LIGHT TEMP. CLAMP SW ENG.
Page 48 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY ELECTRICAL SCHEMATIC VI-6...
Page 49: Electrical Components List
MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR ELECTRICAL CIRCUITRY I. ELECTRICAL COMPONENTS LIST Part Page Notation Reference Number Number ALTERNATOR Alternator See Cat. Parts Book AMMETER Ammeter 110371 VIII-19 BATTERY 24-Volt Battery 150081 VIII-27 Main Power Circuit Breaker 400141 VIII-19 CB1, CB2...
Page 50 MODEL 44-50 OPERATING VIBRATORY INSTRUCTIONS DRIVER/EXTRACTOR VI-8...
Page 51: General Data
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VII. GENERAL DATA A. ABBREVIATIONS The abbreviations shown below are used throughout the parts lists and various other parts of the manual. ASM. Assembly BHCS Button Head Cap Screw Cyl. Cylinder Direct Current FHCS...
Page 52: Serial Number Locations
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VII. GENERAL DATA C. SERIAL NUMBER LOCATIONS 1. The following J&M vibratory units are serial numbered separately: a. Vibrator b. Power unit c. Piling Clamps d. Caisson beams e. 90 deg. clamp adapter 2. In addition to the serial number plate itself (on vibrators, power units and clamps), the serial number is stamped into each unit in one or more places as follows: a.
Page 53: Ordering Parts
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS A. PROCEDURE 1. When ordering parts, be sure to include the model and serial number of the unit or component. The serial number may be located by referring to SECTION VII, SERIAL NUMBER LOCATION.
Page 54: Fitting Description Key
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS B. FITTING DESCRIPTION KEY VIII-2...
Page 55: Fitting Style Selector Chart - Sc1
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR FITTING DESCRIPTION KEY (CONTINUED) FITTING STYLE SELECTOR CHART SC-1 FOR END FITTING STYLE SELECTION VIII-3...
Page 56: Hose Description Code
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS C. HOSE DESCRIPTION CODE The HOSE DESCRIPTION CODE is a 24 digit number enabling easier and quicker identiﬁ cation whenever a hose replacement is desired. The key below explains the structure of the coded number in detail.
Page 57: Parts Identification
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS D. PARTS IDENTIFICATION Parts lists and drawings are included on the following pages for the equipment components shown below: a. VIBRATION SUPPRESSOR 800427 b. VIBRATION CASE 810649 c. HOSE ASSEMBLIES - INTERCONNECTING 800053 d.
Page 58 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIBRATION SUPPRESSOR 800427 VIII-6...
Page 59 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIBRATION SUPPRESSOR 800427 Part Item Number Qty. Description 810649 TRANSMISSION ASM 110362 TRANSMISSION ADAPTER 110360 SUPPRESSOR HOUSING 110364 MOTOR MANIFOLD 110330 RETAINER PLATE 110324 S/N PLATE 810019 TERMINAL MANIFOLD ASM 100051 .375-16 X 1.0 LG SHCS LOC WEL...
Page 60 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII-8...
Page 61 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIBRATION SUPPRESSOR 800427 Part Item Number Qty. Description 400051 1.0-8 HEX NUT 100796 ELASTOMER 400069 .75-10 x 2.0 LG SHCS 100067 .75-10 X 2.5 LG SHCS LOC WEL 170811 O-RING CORD 0.125 C.S. / INCH...
Page 62 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIBRATION CASE 810649 VIII-10...
Page 63 ECCENTRIC SHAFT 110366 BEARING HOUSING 110368 BEARING COVER 110314 ECCENTRIC BEARING 110312 MOTOR BEARING 110328 44-50 DRIVE MOTOR 810229 BREATHER ASM 100185 SIGHT GAUGE 100119 .5-13 X 1.25 LG SHCS LOC WEL 400069 .75-10 X 2.00 LG SHCS LOC WEL 400727 .75 HI-COLLAR LOCK WASHER...
Page 64 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR TERMINAL BLOCK 810019 VIII-12...
Page 65 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR TERMINAL BLOCK 810019 Part Item Number Qty. Description 110352 TERMINAL MANIFOLD 110252 MANIFOLD CAP 110242 BRAKE VALVE 110150 CARTRIDGE B 110214 RELIEF VALVE 100121 .50 LOCK WASHER MEDIUM 100565 FITT2S-24P24M000-000H001 110269 FITT2S-24P32M000-000H001 140759 FITT2S-16M12P000-000H001...
Page 66 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR HOSE ASSEMBLIES - INTERCONNECTING 800053 PRESSURE RETURN DRAIN UNCLAMP CLAMP VIII-14...
Page 67 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR HOSE ASSEMBLIES 800053 Part Item Number Qty. Description 110955 1.50 DUST CAP 110690 1.50 MALE DISCONNECT 100565 FITT2S-24P24M000-000H001 110240 FITT2S-24M24M000-000H001 110141 HOSE150PT6J024J024L60000 110692 1.50 FEMALE DISCONNECT 110957 1.50 DUST PLUG 110271 FITT2S-32M32M000-000H001 110970 HOSE200R02J032J032L60000 400253 .75 DUST CAP...
Page 68 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT ENCLOSURE 810919 VIII-16...
Page 69 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT ENCLOSURE 810919 Part Item Number Qty. Description 610423 Cover Door 610424 Cover Door 610418 Cover Door 610420 Cover Door 100834 Bullet Hinge 610422 Cover Door 100600 Hex Key Rack 610444 Exhaust Grill Top Grates...
Page 70 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CONTROL BOX 810917 VIII-18...
Page 71 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CONTROL BOX 810917 Part Item Number Qty. Description 170835 Enclosure 170841 Drive For/Rev Switch 170901 Contact Block 1 N.O. 1 N.C. 170903 Contact Block 1 N.O. 170845 Engine Receptacle 170905 Tachometer 100329 Oil Pressure Gage...
Page 72 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII-20...
Page 73 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CONTROL BOX 810917 Part Item Number Qty. Description 800591 Pendant Assembly 170865 0.75 Lock Nut 170867 0.75 Rubber Gasket 170869 0.75 Connector 100321 FITT2L-04M04Q000-0000001 170960 Vibro-Auger Label 170881 Terminal End Section 170883 Terminal End Clamp...
Page 74 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR PENDANT ASSEMBLY 800591 VIII-22...
Page 75 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR PENDANT ASSEMBLY 800591 Part Item Number Qty. Description 130153 Pendant Box 110603 Cord Grip Pendant End 130507 Emergency Stop Button 130509 Emergency Stop Label 170841 Drive For/Rev Switch 170865 0.75 Lock Nut 170899 Pendant Receptacle Cover...
Page 76 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 VIII-24...
Page 77 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 VIII-25...
Page 78 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 Part Item Number Qty. Description 610011 580 SUBBASE ASM 110401 CLAMP PUMP 110490 570D DRIVE PUMP 170946 C-15 DIESEL ENGINE 400247 ENGINE OIL/QUART 100063 FITT2P-16P000000-000S007 170872 0.38-16 UNC X 1.00 LG SHSC SS...
Page 79 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 Part Item Number Qty. Description 170926 FITT2S-40P40T000-000001 150081 BATTERY 110653 BATTERY CABLE-6 170918 BATTERY CABLE 28” 170922 2.50 HOSE CLAMP 170914 FLEX ASSEMBLY 8” 170912 GASKET 8” ANSI 170910 GASKET 8”...
Page 80 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 Part Item Number Qty. Description 110130 HOSE075R01J012J012L05900 110431 6in BAND CLAMP 810447 570D CONTROL MANIFOLD ASM. 110429 AIR INTAKE ELBOW 810917 580 CONTROL BOX ASM 110427 AIR INTAKE TUBE PER FT...
Page 81 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 Part Item Number Qty. Description 100602 PRESSURE SWITCH 610287 HYD RESERVOIR 140111 .75-10 X 4.0 LG SHCS LW 100299 PRIMER/GAL 100298 APE / J&M YELLOW PAINT/GAL 100587 .75-10 HEX NUT...
Page 82 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII-30...
Page 83 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR POWER UNIT - INTERNAL 800595 Part Item Number Qty. Description 110690 1.50 MALE DISCONNECT 120895 S/O CORD SPLIT END 25 FEET LG 110692 1.50 FEMALE DISCONNECT 100489 FITT2L-12M12P000-0000001 110695 RAIN CAP 170876 OIL FILTER...
Page 84 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CONTROL MANIFOLD ASSEMBLY 810447 VIII-32...
Page 85 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CONTROL MANIFOLD ASSEMBLY 810447 Part Item Number Qty. Description 110516 Manifold Block 110628 Cooler Valve (V3) 130339 Check Valve (CV3) 100089 #16 Split Flange Half 100091 #219-O-Ring 100143 .375-16UNC x 1.25 Lg SHCS 100588...
Page 86 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CLAMP MANIFOLD 810915 VIII-34...
Page 87 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CLAMP MANIFOLD 810915 Part Item Number Qty. Description 110642 CLAMP MANIFOLD BLOCK 110149 CHECK VALVE 810425 PRESSURE SWITCH ASSEMBLY 100898 SANDWICH RELIEF 120899 CONTROL VALVE 140539 FITT2L-04M02P000-0000001 170974 FITT2S-12M06P000-000H001 300341 FITT2L-08M06P000-000H001 400213 FITT2P-06P000000-000S007 120897...
Page 88 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 126 CLAMP ASSEMBLY 800327 VIII-36...
Page 89 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 126 CLAMP ASSEMBLY 800327 Part Item Number Qty. Description 810493 126 CLAMP BODY 810491 CYLINDER (126) 100212 1.0-8 X 4.00 LG SHCS LOC WEL 100209 1.00 LOCK WASHER MEDIUM 120567 ROD END CAP (126)
Page 90 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR MODEL 127 CLAMP (OPTIONAL) 800041 VIII-38...
Page 91 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR MODEL 127 CLAMP (OPTIONAL) 800041 Part Item Number Qty. Description 810615 127 CLAMP BODY 120677 PILE GUIDE 100213 1.0-8 X 2.50 LG SHCS LOC WEL 100209 1.00 LOCK WASHER MEDIUM 120659 CYLINDER (127) 100212 1.0-8 X 4.00 LG SHCS LOC WEL...
Page 92 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 127 CLAMP 13” MULTI-GRIP JAW SET 800417 127 CLAMP 12” MULTI-GRIP JAW SET 800419 VIII-40...
Page 93 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 127 CLAMP 13” MULTI-GRIP JAW SET 800417 Part Item Number Qty. Description 120681 MULTIGRIP JAW 120205 PZ 27 GUIDE 100773 .625-11 X 4.5 LG SHCS 100007 .625 LOCK WASHER MEDIUM 120673 130849 .625-11 X 5.00 SHCS 127 CLAMP 12”...
Page 94 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 10’ CLAMP EXTENSION 800423 VIII-42...
Page 95 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 10’ CLAMP EXTENSION 800423 Part Item Number Qty. Description 810655 10 ft EXTENSION 100193 1.5-6 X 5.0 LG SHCS 100195 1.5 LOCK WASHER EXTRA HEAVY 120193 HOSE038R02J006J006L132OS 120081 FITT2S-06M06M000-000H001 100299 PRIMER/GAL 110156 APE / J&M YELLOW PAINT/GAL...
Page 96 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 90 DEGREE CLAMP ADAPTER 800049 VIII-44...
Page 97 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 90 DEGREE CLAMP ADAPTER 800049 Part Item Number Qty. Description 120083 90 DEGREE CLAMP ADAPTER 120077 1.5-6 x 3.5 LG SHCS 130219 1.50 LOCK WASHER HI-COLLAR VIII-45...
Page 98 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CAISSON BEAM - 7’ (OPTIONAL) 800477 CAISSON BEAM - 11’ (OPTIONAL) 800479 7’ Caisson Beam (800477) - Shown 11’ Caisson Beam (800479) - Similar 7’ Beam 42.00 55.00 110.00 11’ Beam 68.00 75.00 150.00...
Page 99 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR CAISSON BEAM - 7’ 800477 Part Item Number Qty. Description 120001 CAISSION BEAM 120011 CLAMP STOP 400069 .75-10 x 2.0 LG SHCS 100069 .75 LOCK WASHER MEDIUM 100228 HOSE038R02J006J006L0610C 120007 1.5-6 X 8.0 LG SHCS...
Page 100 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 80 CLAMP WITH WEDGE LOCKS 800047 VIII-48...
Page 101 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 80 CLAMP WITH WEDGE LOCKS 800047 Part Item Number Qty. Description 810061 80 CLAMP BODY 120101 WEDGE 120103 LOCK 810109 SCREW ASM (80) 120107 400157 .625-11 x 2.75 LG SHCS 120111 1.25 H. S. FLAT WASHER 120113 .25 x 1 TYPE G DRIVE PIN...
Page 102 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 80 CLAMP WITH LOCK BODY 800413 VIII-50...
Page 103 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 80 CLAMP WITH LOCK BODY 800413 Part Item Number Qty. Description 810061 80 CLAMP BODY 120107 400157 .625-11 x 2.75 LG SHCS 120629 HOLDING VALVE CARTRIDGE 800399 LOCK BODY ASM. 120355 PISTON BEARING (NOTE)
Page 104 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR LOCK BODY 800399 15 16 CLAMP SIDE 15 16 BEAM SIDE VIII-52...
Page 105 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR LOCK BODY 800399 Part Item Number Qty. Description 120639 LOCK BODY 120641 PISTON 120643 BUTTON 120651 LOCK BODY HOLDING VALVE 100646 FITT2P-02P000000-000S007 400203 FITT2S-06M06P000-000H001 120645 PISTON BEARING 120649 PISTON WIPER 120647 PISTON SEAL 130057...
Page 106 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 50’ PENDANT EXTENSION CABLE 800059 50'-0" VIII-54...
Page 107 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR 50’ PENDANT EXTENSION CABLE 800059 Part Item Number Qty. Description 120169 AMPHENOL CABLE JACK 110763 FEMALE AMPHENOL INSERT 100375 STRAIN RELIEF-AMPHENOL 100560 PENDANT CABLE/FT 100395 AMPHENOL PLUG 110761 MALE AMPHENOL INSERT-PLG VIII-55...
Page 108 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR BIAS WEIGHT ASSEMBLY 800429 2,700 LBS / PAIR 1,350 LBS EACH VIII-56...
Page 109 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR BIAS WEIGHT ASSEMBLY 800429 Part Item Number Qty. Description 110338 BIAS WEIGHT 110326 CLIP 400545 .75-10 UNC X 3 LG SHCS 100069 .75 LOCK WASHER MEDIUM 100589 .75 FLAT WASHER VIII-57...
Page 110: Miscellaneous Accessories
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS E. MISCELLANEOUS ACCESSORIES 1. Tools Part Number Qty. Description 100651 24-Volt Test Light 810045 Set of Allen Wrenches - Includes All Wrenches Shown Below: 100655 (1) 1/16” Allen Wrench - Long Arm 100691 (1) 5/64”...
Page 111 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS MISCELLANEOUS ACCESSORIES (CONTINUED) 3. 44 Hose Group Kit - Internal Page Item Qty. Description Ref. 140907 HOSE150PT6F024F024L0835C VIII-6 140905 HOSE038R02J006J006L0835C VIII-6 140903 HOSE075PT4F012F012L0835C VIII-6 4. 580 Hose Group Kit - Internal...
Page 112 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS E. MISCELLANEOUS ACCESSORIES (CONTINUED) 5. 44-50 O-Ring Kit Qty. Description 100037 2-222 O-ring 110119 2-225 O-ring 100097 2-214 O-ring 170811 O-ring Cord 0.125 CS / Inch 400053 2-273 O-ring 110195 2-163 O-ring...
Page 113 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS E. MISCELLANEOUS ACCESSORIES (CONTINUED) 9. Cylinder Seal Kit MODEL 126 CLAMP CYLINDER 810515 Refer to page VIII-36 Description 120285 Piston Bearing 120283 Piston Seal 120555 Rod Bearing 120553 Rod Seal 120401...
Page 114 ORDERING PARTS F. RECOMMENDED SPARE PARTS VIBRATION SUPPRESSOR 800427 Refer to page VIII-6 Item Qty. Description 100796 2 or 4 Elastomer 44-50 O-ring Kit VIBRATION CASE 810649 Refer to page VIII-10 Item Qty. Description 100185 Sight Gage — 110142 Motor Shaft Seal...
Page 115 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII. ORDERING PARTS F. RECOMMENDED SPARE PARTS (CONTINUED) MODEL 126 CLAMP 800327 Refer to page VIII-36 Item Qty. Description 130057 FITT2L-06M06R000-0000001 100193 1.5-6 UNC x 5.0 Lg. SHCS 100195 1.5 Lockwasher 130561 HOSE038R02J006J006L0700C 810515...
Page 116 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII-64...
Page 117: Recommended Tightening Torque
MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR RECOMMENDED TIGHTENING TORQUE Nominal Nominal Tightening Nominal Nominal Tightening Screw Socket Torque Screw Socket Torque Size Size Ft-Lbs. (Kg-M) Size Size Ft-Lbs. (Kg-M) #10-24 5/32 6 Ft-Lbs. (.83 Kg-M) #10-32 5/32 6 Ft-Lbs. (.83 Kg-M)
Page 118 MODEL 44-50 PARTS LIST VIBRATORY DRIVER/EXTRACTOR VIII-66...