Polaris Sportsman Touring 570 EPS 2021 Owner's Manual
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Polaris Sportsman Touring 570 EPS 2021 Owner's Manual

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2021
OWNER'S
For Maintenance and Safety
MANUAL
Sportsman® Touring 570 EPS Tractor
Sportsman® Touring 570 SP Tractor
Sportsman® X2 570 EPS Tractor
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING

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Summary of Contents for Polaris Sportsman Touring 570 EPS 2021

  • Page 1 2021 OWNER’S For Maintenance and Safety MANUAL Sportsman® Touring 570 EPS Tractor Sportsman® Touring 570 SP Tractor Sportsman® X2 570 EPS Tractor WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 2021 Tractor Owner’s Manual Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570 EPS Downloaded from ManualsNet.com search engine...
  • Page 4 Phillips Screw Company. Unless noted, trademarks are the property of Polaris Industries, Inc. Copyright 2020 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME Downloaded from ManualsNet.com search engine...
  • Page 7 Specifications ....157 POLARIS Products ....163 Troubleshooting ....165 Warranty .
  • Page 8 Downloaded from ManualsNet.com search engine...

  • Page 9: Before You Ride

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.

  • Page 10: Safety Symbols And Signal Words

    INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 11: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
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  • Page 13: Safety Warning

    Failure to follow the warnings in this manual can result in serious injury or death. This POLARIS vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

  • Page 14: Equipment Modifications

    SAFETY EQUIPMENT MODIFICATIONS The warranty on your POLARIS vehicle may be terminated if any equipment has been added, or if any modifications have been made, that increase speed or power. NOTICE The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers and large racks may change vehicle handling.

  • Page 15: Eye Protection

    HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

  • Page 16: Safety Warnings

    SAFETY SAFETY WARNINGS WARNING Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the manual. See the ATV OPERATION section of this manual for proper operating procedures.

  • Page 17: Protective Apparel

    SAFETY CARRYING MORE THAN ONE PASSENGER ON A 2-UP ATV Carrying more than one passenger on a 2-up ATV greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or rollover. Never carry more than one passenger on a 2-up ATV.
  • Page 18 SAFETY USING ALCOHOL OR DRUGS Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while operating this vehicle. FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident.

  • Page 19: Jumps And Stunts

    SAFETY OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. Travel slowly and use extra caution when operating on unfamiliar terrain.
  • Page 20 SAFETY MAINTENANCE AFTER ACCIDENT If a Tractor has been involved in an accident, always have an authorized dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems. IMPROPER HILL CLIMBING Always follow the procedures outlined in this manual for driving on hills. Never operate on hills too steep for the Tractor or for your abilities.

  • Page 21: Operating Improperly In Reverse

    SAFETY CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. Always engage ADC mode (if equipped) before ascending or descending a hill. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner’s manual.
  • Page 22 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating the ATV at excessive speeds increases the operator's risk of losing control. Never operate at excessive speeds. Travel at speeds appropriate for your skills, your passenger's skills, and operating conditions. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
  • Page 23 Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
  • Page 24 SAFETY OPERATING ON FROZEN BODIES OF WATER Never operate the Tractor on a frozen body of water. HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area.

  • Page 25: Poor Visibility

    SAFETY • Apply the brake lever gradually. • When fully stopped, apply the auxiliary brake as well, and then lock the parking brake. • Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

  • Page 26: Hot Exhaust Systems

    SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
  • Page 27 This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use. For more information about Tractor safety, contact an authorized dealer or visit the POLARIS website at www.polaris.com. Downloaded from ManualsNet.com...

  • Page 28: Safety Labels And Locations

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
  • Page 29 SAFETY SPORTSMAN 570 TOURING SAFETY LABEL LOCATIONS NOTE The images below are for reference only. Your model may differ slightly. General Alert Greasing Points Alert Override Alert Rack Alert Tether Switch Alert Clutch Cover Alert 4X4 (AWD) Alert Tire Pressure Alert Hill Operation Alert Downloaded from ManualsNet.com...

  • Page 30: General Alert

    SAFETY GENERAL ALERT (7181540) Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. NEVER carry more than one passenger.
  • Page 31 SAFETY HILL OPERATION ALERT (7181536) Never operate this vehicle on HILLS steeper than 15°. 4X4 (AWD) ALERT (7181543) Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. TIRE PRESSURE ALERT (7183263) TIRE PRESSURE IN kPa: FRONT –...
  • Page 32 SAFETY GREASING POINTS ALERT (7300027) Lubricate as recommended. RACK ALERT ALERT DO NOT TOW FROM RACK OR BUMPER. Tow only from tow hooks or hitch. Maximum Rack Loads: • FRONT – 41 kg • REAR – 82 kg Downloaded from ManualsNet.com search engine...
  • Page 33 SAFETY SPORTSMAN 570 X2 SAFETY LABEL LOCATIONS NOTE The images below are for reference only. Your model may differ slightly. General Alert Rack Alert Override Alert Clutch Cover Alert Tether Switch Alert Tire Pressure Alert 4X4 (AWD) Alert Crush Alerts Hill Operation Alert Box Alerts Greasing Points Alert...
  • Page 34 SAFETY GENERAL ALERT (7181540) Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. NEVER carry more than one passenger.
  • Page 35 SAFETY 4X4 (AWD) ALERT (7181543) Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. HILL OPERATION ALERT (7181536) Never operate this vehicle on HILLS steeper than 15°. GREASING POINTS ALERT (7300027) Lubricate as recommended.
  • Page 36 SAFETY TIRE PRESSURE ALERT (7183263) TIRE PRESSURE IN kPa: FRONT – 48,3 kPa REAR – 48,3 kPa RACK ALERT (7182351) DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum Rack Loads: FRONT –...

  • Page 37: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES NOTE Image below is for reference only. Your model may differ slightly. Ignition Switch Driveline Mode Switch Engine Stop Switch Throttle Switch Mode/Reverse Override Switch Auxiliary Outlet Headlight Switch Variable Speed Limiter Switch (if equipped) Working Light Switch (if equipped) Downloaded from...

  • Page 38: Left Handlebar Switches

    FEATURES AND CONTROLS LEFT HANDLEBAR SWITCHES Light Switch Turn Signal Switch Engine Stop Switch Horn Switch Hazard Switch Override Switch Downloaded from ManualsNet.com search engine...

  • Page 39: Main Key Switch

    FEATURES AND CONTROLS MAIN KEY SWITCH WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shut-down during operation. This could result in serious injury or death.

  • Page 40: Engine Stop Switch

    FEATURES AND CONTROLS ENGINE STOP SWITCH NOTICE The engine will not start or run when the switch is in the OFF position. Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.

  • Page 41: Turn Signal Switch

    FEATURES AND CONTROLS HEADLIGHT AND MOMENTARY HIGH BEAM SWITCH The lights do not operate unless the main key switch is on and the engine stop switch is in the RUN position. SWITCH FUNCTION POSITION High Beam Low Beam Press this switch with your left forefinger to activate the headlight high beam. The lights will return to low beam when the switch is released.
  • Page 42 FEATURES AND CONTROLS DRIVELINE MODE SWITCH The driveline mode switch controls the All Wheel Drive (AWD) system. Use this switch to change the driveline modes between Turf Mode, 2WD, AWD, and ADC (if equipped). The vehicle automatically engages AWD when operating in reverse if the driveline mode is set to AWD.

  • Page 43: Throttle Lever

    Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.
  • Page 44 Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs. BRAKE MONITORING SYSTEM The Brake Monitoring System monitors brake fluid pressure while the brake lever is depressed.
  • Page 45 FEATURES AND CONTROLS Downloaded from ManualsNet.com search engine...

  • Page 46: Master Cylinder/Brake Fluid

    FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Check the brake fluid in the master cylinder before each ride. 1.

  • Page 47: Parking Brake

    FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2.

  • Page 48: Brake Fluid Level

    FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. The auxiliary brake system is intended to be used as a backup for the main brake system.
  • Page 49 FEATURES AND CONTROLS MIRRORS Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Tractor. ELECTRONIC POWER STEERING (IF EQUIPPED) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.
  • Page 50 FEATURES AND CONTROLS FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition. Refuel when the gauge indicates a low fuel condition. Always refuel with the engine stopped, and outdoors or in a well ventilated area.

  • Page 51: Seat Removal

    POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.

  • Page 52: Rear Hitch

    FEATURES AND CONTROLS HITCHES See the Specifications section for hitch weight capacities. WARNING Do not operate a combination Tractor-machine or Tractor-trailer unless all instructions have been followed. See the Hauling Cargo section for details. WARNING Whenever the Tractor is towing, always stay clear of the area between the Tractor and the towed object.
  • Page 53 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch, remove the cotter pin and hitch pin . Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
  • Page 54 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.

  • Page 55: All Wheel Drive System

    FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD or 4WDC AWD (if equipped) while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD or 4WDC AWD (if equipped) while the rear wheels have traction or are at rest.
  • Page 56 FEATURES AND CONTROLS TURF MODE (IF EQUIPPED) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.

  • Page 57: Instrument Cluster

    Fuel Gauge segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled Service Indicator maintenance. See page 66 for more information.

  • Page 58: Indicator Lamps

    Your authorized POLARIS dealer can assist. This indicator illuminates when a fault has occurred in the EPS Warning (if EPS system. Your authorized POLARIS dealer can assist. equipped) EPS operation is possible with key on/engine off for up to 5 minutes.

  • Page 59: Display Area

    FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Speed Engine Temperature Ambient Temperature (Optional) Downloaded from ManualsNet.com search engine...
  • Page 60 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Odometer Engine Temperature Trip 1 Ambient Temperature (Optional) Downloaded from ManualsNet.com search engine...
  • Page 61 FEATURES AND CONTROLS Trip 2 Voltage Speed Engine Hours Service Hours Downloaded from ManualsNet.com search engine...

  • Page 62: Options Menu

    FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 63 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
  • Page 64 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 65 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.

  • Page 66: Back Light Color

    FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.

  • Page 67: Back Light Level

    FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 68 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 69 2. Access the options menu on the vehicle’s digital gauge and select BT PAIR. The Bluetooth icon will begin to blink. 3. Find and select Polaris Gauge on your phone’s Bluetooth menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.
  • Page 70 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
  • Page 71 FEATURES AND CONTROLS Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally. Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage. DIAGNOSTIC CODES COMPONENT CONDITION...
  • Page 72 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Injector 2 (PTO) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to 1268 Driver 1 (MAG) Ignition Coil Primary Driver Circuit Short to 1269 Driver 2 (PTO) Fuel Pump Driver...
  • Page 73 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit Open/ 520207 Control Grounded Driver Circuit Short to 520207 Driver Circuit 520207 Grounded System Power Voltage Too High Voltage Too Low Throttle Safety Signal Voltage Too High 520194...
  • Page 74 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To...
  • Page 75 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately Severe Level EPAS Data Erratic, Communications Intermittent Or 520226...
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  • Page 77: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components.

  • Page 78: Brake System Break-In

    OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.

  • Page 79: Pre-Ride Checklist

    OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS REF.
  • Page 80 OPERATION ITEM REMARKS REF. Wear approved helmet, Riding gear goggles, and protective page 12 clothing Adjust for best side/rear Mirrors (if equipped) – vision Winch (if equipped) Inspect cable and switch. page 99 Remove grass, leaves, foreign matter, and other flammable material or Grass and Leaves debris, especially near the...

  • Page 81: Starting The Engine

    OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. The starter interlock will prevent the engine from starting if the transmission is in drive gear and the brake is not engaged.

  • Page 82: Parking The Vehicle

    OPERATION WARNING A rolling vehicle can cause serious injury. Always place the transmission in PARK before stopping the engine. PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

  • Page 83: New Operator Driving Procedures

    OPERATION NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the parking brake. 5. Mount the vehicle from the left side. 6.

  • Page 84: Turning The Vehicle

    OPERATION 9. Slow down. Control may be more difficult with a passenger on board. Allow more time and distance for braking. 10. Ride to the ability of your passenger, instead of to your own ability. Avoid unexpected or aggressive maneuvers that could cause a passenger to fall from the vehicle.

  • Page 85: Driving Uphill

    OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: 1. Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill. 2. Drive straight uphill. 3.

  • Page 86: Driving On Slippery Surfaces

    OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.

  • Page 87: Driving Downhill

    OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill. 2. Avoid steep hills. Maximum incline is: 15° 3.
  • Page 88 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Avoid crossing the side of a hill (sidehilling), if possible. If sidehilling is unavoidable, follow these precautions: 1. Slow down. 2. Shift body weight uphill. 3. Keep your feet on the footrests. 4. Avoid hills with slippery or loose surfaces. 5.
  • Page 89 OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- Turn to turn around. 1. Stop the vehicle. Keep your weight uphill. 2. Always engage ADC mode (if equipped) before ascending or descending a hill.

  • Page 90: Driving Through Water

    OPERATION DRIVING THROUGH WATER Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests . Follow these procedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have gradual inclines. 3.

  • Page 91: Driving In Reverse

    OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.

  • Page 92: Driving Over Obstacles

    OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.

  • Page 93: Parking On An Incline

    OPERATION PARKING ON AN INCLINE Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. Downloaded from ManualsNet.com search engine...

  • Page 94: Hauling Cargo

    OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo. • Read and understand the load distribution warnings listed on the vehicle warning labels.
  • Page 95 OPERATION 1. Never exceed the weight capacities specified for your vehicle on warning labels and in the Specifications section of this manual. 2. On models with front and rear racks, cargo weight should be evenly distributed ( 2/3 on the rear and 1/3 on the front) and mounted as low as possible.

  • Page 96: Towing Loads

    Never install a hitch longer than 13 cm. Never install automotive accessories on your POLARIS Tractor. Always install POLARIS-approved (or equivalent) accessories designed for Tractor use. DUMPING CARGO (X2)
  • Page 97 OPERATION 6. Pull one of the two cargo box release levers upward. 7. Firmly grasp one of the cargo box handles and slowly lift the front of the cargo box to dump the cargo. WARNING To prevent a crushing injury to hands and fingers, keep hands and fingers away from the lower front edge of the cargo box while lowering the box.

  • Page 98: Towing The Tractor

    OPERATION TOWING THE TRACTOR If towing the Tractor is necessary, shift the transmission into neutral for better mobility and to prevent damage to the belt. Always attach the tow cable to the front tow loop of the disabled Tractor. A rider must be on board to steer the disabled Tractor while towing.
  • Page 99 OPERATION TRAILERING THE TRACTOR Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap and seat. 4. Remove the key to prevent loss during transporting. 5. Always tie the frame of the Tractor to the transporting unit securely with suitable straps or rope.
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  • Page 101: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY PRECAUTIONS These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 102 WINCH GUIDE b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation. 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.

  • Page 103: Winch Operation

    WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 104 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 105 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
  • Page 106 WINCH GUIDE 8. Read and adhere to the following information for winch damping to ensure safe winch use. a. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object.

  • Page 107: Winch Cable Care

    Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 108 WINCH GUIDE 1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement. 2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.

  • Page 109: Shock Loading

    WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.

  • Page 110: Winch Maintenance And Service Safety

    3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 111: Emission Control Systems

    Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
  • Page 112 EMISSION CONTROL SYSTEMS C-Weighted Sound 91 dB(C) (uncertainity 3dB) Pressure Level at Rider's Ear A-Weighted Sound Power Level Weighted Hand-Arm 4.1 m/s² <2.5 m/s² Vibration Level Vibration Weighted Seat 0.6 m/s² <0.5 m/s² Vibration Level Downloaded from ManualsNet.com search engine...

  • Page 113: Periodic Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your authorized dealer. Record maintenance and service in the Maintenance Log section at the end of the manual.
  • Page 114 MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require elevation of the vehicle. Always position the vehicle on a firm, level surface before elevating. Do not position a jack or jack stand under any components other than the frame. Use an appropriate lift or floor jack.

  • Page 115: Maintenance Chart

    SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 116 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) HOURS CALENDAR REMARKS ITEM Battery Monthly Check terminals; clean; test 20 H (320) Inspect; cycle key to pressurize fuel Fuel and EVAP pump; check lines and fittings for System (if Monthly 20 H leaks and abrasion.
  • Page 117 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) HOURS CALENDAR REMARKS ITEM 1000 Rear gearcase oil Change fluid 100 H 12 M (1600) 1000 Change fluid Transmission oil 100 H 12 M (1600) Inspect; cycle key to pressurize fuel Fuel and EVAP 1000 pump;...

  • Page 118: Lubrication Guide

    MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed.

  • Page 119: Engine Oil

    POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.

  • Page 120: Oil Level

    MAINTENANCE OIL LEVEL Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the right side of the ATV .

  • Page 121: Oil Change

    MAINTENANCE OIL CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the oil at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing oil.

  • Page 122: Oil Filter Change

    1. Place shop towels beneath the oil filter . Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. 2. Using a clean dry cloth, clean the filter sealing surface on the crankcase.

  • Page 123: Transmission Oil

    MAINTENANCE TRANSMISSION OIL TORQUE Fill Plug: 20–25 ft lbs. (27–34 Nm) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole. The fill plug is located on the right side of the ATV behind the footwell.
  • Page 124 • ADC is the primary mode of all-wheel-drive operation If the front gearcase is makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.

  • Page 125: Fluid Change

    Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers.

  • Page 126: Radiator Coolant

    3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.

  • Page 127: Brake Fluid

    Operating the Tractor with a spongy brake can result in loss of braking, which could cause an accident. Never operate the Tractor with spongy-feeling brakes. If the fluid level is low add DOT 4 brake fluid only. See the POLARIS Products section for part numbers. WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in serious injury or death.
  • Page 128 MAINTENANCE HAND BRAKE The master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight.

  • Page 129: Foot Brake

    MAINTENANCE FOOT BRAKE Check the brake fluid level frequently for the foot brake system. The foot brake fluid reservoir is located under the seat. 1. Position the vehicle on a level surface. 2. Remove the seat. 3. View the fluid level in the reservoir. 4.

  • Page 130: Brake Inspection

    MAINTENANCE BRAKE INSPECTION The front and rear brakes are hydraulic disc brakes, activated by applying the foot brake. The handlebar brake is also hydraulic. Both brake systems are self- adjusting. Perform the following checks to keep the brake systems in good operating condition.

  • Page 131: Handlebar Adjustment

    MAINTENANCE HANDLEBAR ADJUSTMENT The handlebars can be adjusted for rider preference. NOTICE Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control. Follow the adjustment procedures exactly, or see your authorized dealer for service.

  • Page 132: Side Panel Removal

    Be careful not to damage heat shield when removing the side panel. To remove the side panel, do the following: 1. Remove the seat. 2. Using the Polaris provided pliers in the tool kit, remove the side panel rivets 3. Grasp near the front, by fuel tank, and pull up on the side panel until clips disengage.

  • Page 133: Tire Tread Depth

    MAINTENANCE FOOTWELL/FOOTWELL SUPPORT REMOVAL To remove the footwell, do the following: 1. Remove the six screws on the bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3. Remove the footwell. 4.

  • Page 134: Wheel Removal

    MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5.
  • Page 135 MAINTENANCE WHEEL NUT TORQUE SPECIFICATIONS Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Lug Nut 30 ft. lbs. (41 Nm) (Aluminum PLUS 1/4 TURN or Front and Rear Wheels) 70 degrees 2-Piece Flange Nut 27 ft.

  • Page 136: Toe Alignment

    1/4–1/2 inch (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service. Downloaded from ManualsNet.com...

  • Page 137: Air Filter

    MAINTENANCE AIR FILTER 1. Remove the seat. Remove the air box cover clips. Remove the air box cover 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre- filter in soapy water, then rinse and let dry.

  • Page 138: Fuse Replacement

    MAINTENANCE FUSE REPLACEMENT If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in a compartment on the top of the access door.
  • Page 139 MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward.
  • Page 140 MAINTENANCE 4. Observe the headlight aim on the wall. The most intense part of the headlight beam should be 2 in. (5 cm) below the mark on the wall . Include rider weight on the seat when measuring. 5. 570 SP Models: The adjustment screw is located on the right side of the headlight pod.
  • Page 141 MAINTENANCE LOWER HEADLAMP REPLACEMENT 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4.
  • Page 142 MAINTENANCE HEADLIGHT HOUSING REPLACEMENT (570 / 570 EPS / X2) 1. Remove the two screws on the lower front corners of the headlight pod. 2. Lift the pod slightly while depressing the tabs at the rear of the pod. 3. Lift the pod cover and disconnect the speedometer harnesses from the speedometer.
  • Page 143 MAINTENANCE HEADLIGHT/PARKING LIGHT LAMP REPLACEMENT WARNING Poor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and taillights frequently. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled.
  • Page 144 MAINTENANCE TAILLIGHT / BRAKELIGHT LAMP REPLACEMENT (SPORTSMAN) 1. Place the transmission in PARK. 2. Rotate the taillight socket counter- clockwise to remove it. 3. Remove the lamp. 4. Apply dielectric grease to the socket. 5. Install the new lamp. Test the lamp for proper operation.

  • Page 145: Spark Plug Recommendations

    Refer to the Specifications section for the recommended spark plug type and gap for your vehicle. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. TORQUE SPECIFICATION PLUG CONDITION New Spark Plug 12 Nm (9 ft-lbs)

  • Page 146: Spark Plug Removal

    MAINTENANCE SPARK PLUG REMOVAL 1. Remove the left-side panel. See the Footwell Removal section for details. 2. Remove the spark plug cap. 3. Use the spark plug wrench to remove the spark plug. Turn the plug counter- clockwise to remove it. 4.

  • Page 147: Spark Arrester

    MAINTENANCE SPARK ARRESTER WARNING Do not perform clean out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with exhaust components. To reduce fire hazard, make sure that there are no combustible materials in the area when purging the spark arrestor.

  • Page 148: Pvt System

    • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.

  • Page 149: Pvt Drying

    MAINTENANCE WHEN TO USE LOW AND HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 11 km/h (7 MPH) Towing heavy loads Operating in rough terrain (swamps, mountains, etc.) Operating at speeds greater than 11 km/h (7 MPH) High PVT DRYING There may be some instances when water is accidently ingested into the PVT...
  • Page 150 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous.

  • Page 151: Battery Installation

    POLARIS dealer. Ask your dealer to provide any installation procedures that may differ for an extreme use battery.

  • Page 152: Battery Removal

    Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging once a month using the battery tender port .

  • Page 153: Battery Charging (Sealed Battery)

    MAINTENANCE BATTERY FLUID (CONVENTIONAL BATTERY) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Maintain the fluid level between the upper lower level marks. Add only distilled water. Tap water contains minerals that are harmful to a battery.
  • Page 154 MAINTENANCE 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. When using an automatic charger, refer to the charger manufacturer's instructions for recharging.

  • Page 155: Cleaning And Storage

    Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.

  • Page 156: Polishing The Vehicle

    POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Page 157: Storage Tips

    STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  • Page 158: Battery Maintenance

    6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. INSPECT AND LUBRICATE Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart.

  • Page 159: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN 570 TOURING TRACTOR SPORTSMAN 570 TOURING EPS TRACTOR Maximum Weight Capacity 191 kg (includes operator, cargo, accessories, tongue weight) Dry Weight (+/- 7% based on configuration) 345 kg Front Rack/Box Capacity 41 kg Rear Rack Capacity 82 kg Unbraked Trailer Mass 270 kg Braked Trailer Mass...
  • Page 160 SPORTSMAN 570 TOURING EPS TRACTOR Ignition System Spark Plug / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 21 cm travel Rear Suspension Progressive rate with 24 cm travel Transmission...

  • Page 161: Clutching Chart

    SPECIFICATIONS SPORTSMAN 570 TOURING EPS TRACTOR Noise by ear dB(A) 79 dB Noise in motion 81,8 dB CLUTCHING CHART DRIVE DRIVEN HELIX ALTITUDE SHIFT IN METERS CLUTCH CLUTCH WEIGHT (FEET) SPRING SPRING 0-3700 25-52G Black PN 3235639 (0-12000) PN 5632409 PN 7043594 PN 7041782 SPORTSMAN X2 570 TRACTOR...
  • Page 162 Electronic Fuel Injection Ignition System Spark Plug / Gap MR7F / 0,7-0,8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 21 cm travel Rear Suspension Progressive rate with 24 cm travel Transmission...
  • Page 163 SPECIFICATIONS SPORTSMAN X2 570 TRACTOR 1 single beam on headlight pod (50 watt) 2 single beam on bumper (50 watt) Work Lights 50 watts Parking Lights 5 watts Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster Noise by ear dB(A) 79 dB Noise in motion 81,8 dB...
  • Page 164 SPECIFICATIONS DRIVER’S SEAT VIBRATION MEAN MEAN WEIGHTED RATIO WEIGHTED RMS RMS SEAT ACCL. DRIVER AWS: SEAT ACCL. (AWB) [M/S2] (AWS) [M/S2] Heavy 0.68 0.85 Light 0.82 0.89 Downloaded from ManualsNet.com search engine...

  • Page 165: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / MISCELLANEOUS PART DESCRIPTION NUMBER Engine Lubricant 2870791 Fogging Oil (Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (.95 L) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (3.8 L)
  • Page 166 NUMBER 2871551 U-Joint Grease (414 ml cartridge) 2871329 Dielectric Grease (Nyogel™) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger Downloaded from ManualsNet.com search engine...

  • Page 167: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range. trailer in high range Starting out going up a steep Use low range or turn around using the K-turn. incline Driving at low RPM or ground Drive at a higher speed or use low range more frequently.

  • Page 168: Engine Backfires

    TROUBLESHOOTING ENGINE DOESN’T TURN OVER POSSIBLE CAUSE SOLUTION Tripped circuit breaker Reset the breaker Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...

  • Page 169: Engine Pings Or Knocks

    TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel. Incorrect ignition timing Your authorized dealer can assist. Incorrect spark plug gap or Set gap to specs or replace plugs. heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE...

  • Page 170: Engine Stops Or Loses Power

    TROUBLESHOOTING POSSIBLE LEAN SOLUTION FUEL CAUSE Low or contaminated Add or change fuel, clean the fuel system fuel Kinked or plugged fuel Inspect and replace tank vent line Low octane fuel Replace with recommended fuel Clogged air filter Your authorized dealer can assist Incorrect fuel Replace with recommended fuel POSSIBLE RICH FUEL...

  • Page 171: Engine Overheating

    Your authorized dealer can assist control malfunction Other mechanical Your authorized dealer can assist failure Overheated engine Clean radiator screen and core, clean engine exterior. Your POLARIS dealer can assist. ENGINE OVERHEATING POSSIBLE CAUSE SOLUTION Debris lodged in screen Clean the screen Plugged Radiator Use a garden hose to flush any debris from the radiator fins.
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  • Page 173: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.

  • Page 174: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.

  • Page 175: Lubricants And Fluids

    MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.

  • Page 176: How To Obtain Warranty Service

    IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 177 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
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  • Page 179: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS Downloaded from ManualsNet.com search engine...
  • Page 180 Downloaded from ManualsNet.com search engine...
  • Page 181 2X4 Mode ........ 53 Carrying More Than One Passenger 4X4 (AWD) Alert (7181543) ..29, 33 on a 2-Up ATV ......15 Chrome Wheel Care ....154 Clean the Exterior ....155 Clothing........13 Clutch Cover Alert ....29, 33 Accessories ......
  • Page 182 Engine Turns Over, Fails to Headlight Housing Start ........166 Replacement ......140 Equipment Modifications ..12, 109 Headlight Housing Exhaust Emission Control Replacement (570 SP System ........ 109 Models) ....... 139 Exported Products ....175 Headlight/Parking Light Lamp Exposure to Exhaust ....14 Replacement ......
  • Page 183 Lights........137 Limited Warranty ..... 171 Parking Brake ......45 Low Beam Adjustment ....138 Parking on an Incline ....91 Lower Headlamp Replacement... 139 Parking the Vehicle ....80 Lubricants / Miscellaneous ..163 Passenger Seat Backrest Lubrication Guide .....116 (Touring) ........
  • Page 184 Spark Plug Recommendations ... 143 Spark Plug Removal ....144 Variable Low Speed Switch..40 Specifications Vehicle Break-in Period....75 Sportsman 570 Touring EPS Vehicle Identification Numbers ..9 Tractor......157 Vehicle Immersion ....144 Sportsman X2 570 Tractor ..159 Sportsman 570 Touring Safety Label Locations .......
  • Page 186 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l’Industrie 2 1180 Rolle Switzerland Part No. 9939859 Rev 01...

This manual is also suitable for:

Sportsman touring 570 sp 2021Sportsman x2 570 eps 2021

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