Vermont Castings Defiant Flexburn 1975 Installation Manual
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: SAVE THESE INSTRUCTIONS
Defiant® Flexburn 1975
Wood Burning Stove
For use in Europe, Japan & Australia
!
If the information in these instructions is not
followed exactly, a fire may result causing
property damage, personal injury, or death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not over fire - If appliance or chimney connector
glows, you are over firing. Over firing will void your
warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause house fire.
1
Installation Manual
Installation & Appliance Set-Up
NOTICE: DO NOT DISCARD THIS MANUAL
2425
Encore NC Cover
WARNING
5/05
Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
P R O P E R LY I N S TA L L E D , O P E R AT E D A N D
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
F O L L O W I N S T R U C T I O N S M AY R E S U LT I N
PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
!
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high
temperatures
•
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
!
Tested and approved for use with dry, seasoned cordwood
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
WARNING
CAUTION
8390-035i
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Summary of Contents for Vermont Castings Defiant Flexburn 1975
- Page 1 • Do not over fire - If appliance or chimney connector glows, you are over firing. Over firing will void your warranty. • Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire. Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i...
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Page 2: Table Of Contents
L. Smoke and CO Detectors & Safety Tips ....20 D. Locating Your Appliance & Chimney ......11 E. Chimney Termination Requirements ......11 F. Chimney Location (2-10-3 Rule) ......12 = Contains updated information 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 3: Product Listing And Important Safety Information
B. Glass Specifications Abgastemperatur: 184,5 °C Staub-CO-Emission (bei 13% O2): 8,9 mg/NM This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact Treibstoffart: Wood your dealer for replacement glass. Sicherheitsabstand (hinten): 400 mm Sicherheitsabstand (seitlich): 400 mm Sicherheitsabstand (vorne): Operationstyp: Intermittent Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 4: Non-Combustible Materials
Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C. D. Combustible Materials Material made of/or surfaced with any of the following materials: - Wood - Compressed Paper - Plant Fibers - Plastic - Plywood/OSB - Sheet Rock (drywall) Any material that can ignite and burn: flame proofed or not, plastered or non-plastered. Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 5: Getting Started
They should be - Attic hatch located away from the heating appliance and close - Duct leaks to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly. 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 6: Tools And Supplies Needed
Any such action that may cause a fire hazard. D. Tools And Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: • Reciprocating saw • Framing material • Pliers • High temp caulking material • Hammer • Gloves • Phillips screwdriver • Framing square • Flat blade screwdriver • Electric drill and bits • Plumb line • Safety glasses • Level • Tape measure • Misc. screws and nails • 1/2-3/4 in. length, #6 or #8 self-drilling screws Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 7: Install Checklist
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible (Builder/Gen. Contractor) (Installer) (Date) 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 8: Dimensions And Clearances
26” (660mm) 32-3/8” 19” 19” (822mm) (483mm) (483mm) 19” 19” (483mm) (483mm) Figure 3.2 - Side View 1693 Defiant dimensions 1/02 1693 Defiant dimensions 1/02 Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 9: Hearth Protection Requirements
Keep in mind, also, that many raised hearths will extend less than the required clearance from the front of the heater when it is installed. In such cases, sufficient floor protection as described above must be added in front of the hearth to satisfy the minimum floor protector requirement from the front of the stove: 406 mm (16”) from the front. Hearth rugs do not satisfy the requirements for floor Figure 3.5 - Minimum clearances. protection. ST486a 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 Defiant EU... - Page 10 The top of the appliance rear heat shield had 5 x 13mm diameter holes drilled evening across the top of the shield 940mm to allow for air flow through the rear heatshield. The Defiant Flexburn 1975 solid fuel appliance installed with a Australian Default 6” flue kit conforms to the requirements of the joint AS/NZS 2918:2018 Standard, Appendix B. Position B - Corner Position The appliance and flue system were tested at the following clearances: Combustible walls 300mm 300mm 935mm 300mm 940mm 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21...
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Page 11: Locating Your Appliance & Chimney
• Must be located away from trees or other structures NOTICE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 12: Chimney Location (2-10-3 Rule)
Figure 3.7 305 cm or more Less than 305 cm Wall or Parapet 61 cm Minimum 91 cm Minimum 91 cm Minimum Flat Roof Figure 3.8 Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 13: Venting & Draft Management
Indoor/Outdoor Location before they must turn, it leaves some pipe in the room for Because the chimney must keep the smoke warm, it’s best to heat transfer, and it gives you long-term flexibility for installing locate it inside the house. This uses the house as insulation a different stove without relocating the thimble. for the flue and allows some heat release into the home. An indoor chimney won’t lose its heat to the outdoors, so it takes There should be no more than eight feet of single-wall stove less heat from the stove to heat it up and keep it warm. pipe between the stove and a chimney; longer runs can cool the exhaust enough to cause draft and creosote problems. Single Venting With prefabricated chimney, bring it down to six to eight feet Each ‘airtight’ stove requires its own flue. If an airtight stove is from the stove. With a masonry chimney, arrange the pipe vented to a flue that also serves an open fireplace, or a leakier so that it turns into the chimney within eight feet of the stove. stove, it’s easier for the chimney draft to pull air in through those channels and performance of the stove suffers. Imagine a vacuum cleaner with a hole in the hose to understand the effect here. In some cases the other appliance can even cause a negative draft through the stove, and result in a dangerous draft reversal. 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 14: Venting Components
Trim Collar on Inside Wall Listed Chimney Insulated " T " Chimney Wall Support Connector Thimble Floor Protector Floor Protection Figure 4.2 - Prefabricated Interior Chimney Figure 4.1 - Prefabricated Exterior Chimney 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... - Page 15 Equivalent chimney liner inside the chimney. Connector 9. Seal the end of the chimney connector to the clay liner Chimney Section with refractory mortar. Trim Collar 10. Install trim collar around the sold pack chimney section. Wall Band Wall Spacer Masonry Chimney Constructed to NFPA 211 Figure 4.5 Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i...
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Page 16: Installing Chimney Components
Refer to the owner’s information manual provided with • Within the room, between appliance and ceiling or wall. this appliance. For assistance or additional information Connector shall NOT pass through: consult a qualified installer, service agency or your dealer. • Attic or roof space • Closet or similar concealed space • Floor or ceiling Maintain minimum clearances to combustibles 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21... -
Page 17: Appliance Set-Up
Figure 5.4 - Handle holder and heat shield positions. 45° from its final position, tighten the nut as far as possible with the pliers. ST564 Figure 5.2 - Attach the griddle handle. Move the handle to its final position while still holding the nut with the pliers. handle holder ST516 Attach 12/13/00 CAUTION griddle handle 11/17/00 djt Overtightening can strip tapped threads. Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 18: Installing The Bottom Heat Shield
Secure the handle to the stub on the right Figure 5.6. Be sure the gasket around the flue collar opening side of the stove with an 8-32 x 2" slot head machine screw, is in position when you screw the collar back onto the stove. Figure 5.8. Sheet Metal Screws Flue Collar Heat Shield Sheet Metal Figure 5.8 Screws ST635 Encore Figure 5.6 - Install flue collar heat shield. Install thermostat handle 2/01 Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 19: Installing/Removing Catalyst
76mm aluminum metal flex or rigid piping to directly connect outside air to appliance intake. Use the supplied Inner Cover termination cap with a rodent screen. Seal between the wall (or floor) and the pipe with silicone to prevent moisture penetration. ST1187 remove access cover Figure 5.10 - Remove inner cover. ST1188 remove inner cover Figure 5.12 - Rear Installation Remove Catalyst Figure 5.11 - Remove catalyst. ST1189 remove catalyst Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... -
Page 20: Smoke And Co Detectors & Safety Tips
Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust flue. • Fire will not burn properly • Smoke spillage occurs when door is opened due to air starvation Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i... - Page 21 Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21 8390-035i...
- Page 22 We recommend that you record the following pertinent information for your heating appliance. Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone: Notes: This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending. 8390-035i Vermont Castings • Defiant Flexburn 1975 Installation Manual_R1 • 2021 - ___ • 08/21...
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