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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
Dauntless FlexBurn
Catalytic / Non-Catalytic
Wood Stove
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3-90-586000C
Owner's Manual
Operation & Care
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Vermont Castings • Dauntless FlexBurn Owner's Manual_R17 • 2020 - ___ • 09/23
If the information in these instructions is not
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and liquids in the vicinity of this or any other appliance.
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warranty.
• Comply with all minimum clearances to combustibles
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HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
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•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
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Alert children and adults to hazards of high
temperatures
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Keep clothing, furniture, draperies and other
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NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
WARNING
WARNING
1
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Related Manuals for Vermont Castings Dauntless FlexBurn 0002235
Summary of Contents for Vermont Castings Dauntless FlexBurn 0002235
- Page 1 To obtain a French translation of this manual, please contact your dealer or visit www.vermontcastings.com Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www. vermontcastings.com 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
- Page 2 At Vermont Castings, we are committed to your satisfaction as a customer. That is why we maintain an exclusive network of WKH ¿QHVW GHDOHUV LQ WKH LQGXVWU\ 2XU GHDOHUV DUH FKRVHQ IRU WKHLU H[SHUWLVH DQG GHGLFDWLRQ WR FXVWRPHU VHUYLFH )HHO IUHH WR contact your Authorized Vermont Castings Dealer anytime you have a particular question about your stove or its performance.
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Page 3: Table Of Contents
B. Service Parts List ............. 22 G. Negative Pressure ........... 13 & &RQWDFW ,QIRUPDWLRQ ..........28 + ,PSRUWDQW ,QIRUPDWLRQ ..........14 Î = Contains updated information 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 4: Warranty Policy
Firebox and heat exchanger, FlexBurn® System 3 years Lifetime (engine, inner cover, access cover and fireback) 1 Year None All purchased replacement parts Page 1 of 2 4021-645M 9/21 Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... - Page 5 State to State. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE yWZ ^^ t ZZ Edz ^W /&/ Ks &KZ d, WW>/ > WZKhd ^ Page 2 of 2 4021-645M 9/21 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
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Page 6: 3Urgxfw /Lvwlqj Dqg ,Psruwdqw 6Dihw\ ,Qirupdwlrq
Wood Appliance meets the U.S. Environmental $Q\ VXFK DFWLRQ WKDW PD\ FDXVH D ¿UH KD]DUG 3URWHFWLRQ $JHQF\ &HUWL¿HG WR FRPSO\ ZLWK WKH 2020 particulate emission standards using cord wood. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... - Page 7 +RPH 7HFKQRORJLHV PDQXIDFWXUHU RI this appliance, reserves the right to alter its products, their VSHFL¿FDWLRQV DQGRU SULFH ZLWKRXW QRWLFH 9HUPRQW &DVWLQJV LV D UHJLVWHUHG WUDGHPDUN RI +HDUWK +RPH 7HFKQRORJLHV 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
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Page 8: 2Shudwlqj ,Qvwuxfwlrqv
EXUQ UDWH WKDW PXVW QRW EH DOWHUHG ,W LV DJDLQVW IHGHUDO regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... -
Page 9: Conditioning Your Stove
With the bypass damper open and the primary air set to its highest position, light the newspaper. Leave the front door cracked until the kindling ignites, then close the doors. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... - Page 10 FUHDWLQJ D WHUWLDU\ EXUQ 7KLV UHVXOWV LQ KLJKHU H FLHQF\ DQG lower emissions. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C...
- Page 11 Figure 2.7. )LJXUH 7DNH WHPSHUDWXUH UHDGLQJV ZLWK D WKHUPRPHWHU ORFDWHG in the middle of the griddle. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
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Page 12: Ash Disposal
Do not operate the stove with the ash door open. This ZLOO UHVXOW LQ RYHU¿ULQJ DQG FRXOG FDXVH GDPDJH WR the stove, void the warranty, or even lead to a house ¿UH Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... -
Page 13: 2Sdflw\ 9Lvleoh 6Prnh
6,0,/$5 /,48,'6 72 67$57 25 ³)5(6+(1 83´ $ taped or sealed ),5( ,1 7+,6 $SSOLDQFH • Keep all such liquids well away from the appliance while it is in use. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 14: Psruwdqw ,Qirupdwlrq
WR OHW WKH VPRNH ULVH WR WKH ÀXH PRUH TXLFNO\ DOORZ PRUH DLU LQWR WKH ¿UHER[ DYRLG ELJ ORDGV RI ¿UHZRRG DQG FKHFN WKDW the wood moisture is not too low. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... -
Page 15: Maintenance
)LJXUH ([SORGHG YLHZ RI WKH JODVV DVVHPEO\ IRU WKH ULJKW GRRU ,I \RX QHHG WR UHSODFH WKH JODVV XVH RQO\ WKH KLJK WHPSHUDWXUH 5 mm ceramic glass supplied by Vermont Castings. Do not use substitutes. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 16: Damper Adjustment
PDNHV FRQWDFW ZLWK WKH GRRU IUDPH ,I WKLV SURFHGXUH GRHVQ¶W VROYH WKH SUREOHP UHSODFH WKH JDVNHW ,QVWUXFWLRQV IRU JDVNHW replacement are given later in this section. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... -
Page 17: Gasket Replacement
Refer to the service parts list for gasket replacement. ,I \RX FDQQRW LQVSHFW RU FOHDQ WKH FKLPQH\ \RXUVHOI FRQWDFW your local Vermont Castings dealer or a professional chimney sweep. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 18: Maintenance Schedule
Clean out any Remove ash build up Access Cover )LJXUH ,QVSHFW DQG FOHDQ RXW DVK DFFXPXODWLRQ EHKLQG WKH combustion system. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... - Page 19 ,QVSHFWLQJ WKH &RPEXVWRU 5HPRYH DFFHVV GRRU DQG LQQHU ¿UHEULFN 5HPRYH WKH FDWDO\WLF combustor by lifting up and pulling towards you, Figure 3.8. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
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Page 20: 7Urxeohvkrrwlqj *Xlgh
2SHUDWLQJ RQ KLJK IRU H[WHQGHG SHULRGV burn down before reloading. Contact your dealer for additional information regarding operation and troubleshooting. Visit www.vermontcastings.com to locate a dealer. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 21: Reference Material
Reference Materials $ 6HUYLFH 0DLQWHQDQFH /RJ Date of Service Performed By Description of Service 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23... -
Page 22: Service Parts List
Ending Manufacturing Date: Active 0002236 (Biscuit) - Ending Manufacturing Date: Feb 2022 0002237 (Majolica Brown) 0002238 (Bordeaux) 0002239 (Twilight) Part number list on following page. 08/23 Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C... - Page 23 Damper Frame 4-00-586184A Gasket, 3/8 Fiberglass Low (Inside) 15 Ft 1-00-1203589 Gasket, 3/8 Adhesive (Outside) 15 Ft 1-00-30002422 Additional service part numbers appear on following page. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
- Page 24 Ash Lip Majolica Brown 3-00-586144-31A Bordeaux 3-00-586144-33A Twilight 3-00-586144-30A TRS HD PH 10-24 x 1/2 Pkg of 10 1200998-10 Additional service part numbers appear on following page. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C...
- Page 25 Lower Mount Bracket, Ash Door SRV2-00-586143 Washer 5/16 Pkg of 10 7000-579/10 Screw 1/4-20 x 3/4, Black Pkg of 10 1201374-10 Additional service part numbers appear on following page. 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
- Page 26 CS Hex Head, 1/4-20 x 3/8 Pkg of 10 1201337-10 CS Hex Head, 1/4-20 x 5/8 Pkg of 10 1201372-10 Additional service part numbers appear on following page. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C...
- Page 27 Catalyst Performance Package 0003406 (Catalyst, Temp Probe, Bracket, & Install Items) Temp Probe Bracket SRV2-00-586179 Catalyst Ceramic SRV8340-006 Cooking Grill 0003407 Bracket, Grill Front SRV2-00-586211 Fan Kit 0003410 3-90-586000C Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23...
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Page 28: Rqwdfw ,Qirupdwlrq
7KLV SURGXFW PD\ EH FRYHUHG E\ RQH RU PRUH RI WKH IROORZLQJ SDWHQWV 8QLWHG 6WDWHV 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending. Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 3-90-586000C...
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