CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS QUICK SET UP ……………..………………………………………….…………………..……………………………….……………….…………... PRIOR TO STARTING ENGINE ………………..……………………………………………………………….……………….…………... ENGINE TYPE: MECHANICAL VS. J1939 ENGINE...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S QUICK SETUP A Quick Setup menu is available for initial panel installation. Quick Setup...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PRIOR TO STARTING THE ENGINE Prior to starting the engine, the following operational settings are required.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S STARTING THE ENGINE The control panel operates in manual throttle mode when the engine is started manually and operates in automatic throttle mode with the key in the “Auto”...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL CONNECTORS Engine Harness Connector 21 Pin Description OPEN Battery Positive MPU- Crank Signal...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TRANSITION HARNESS FOR MECHANICAL ENGINES The accessory harness for mechanical engines is part number 29284-086. The harness goes from the 21 pin engine harness connector to a 16 pin engine harness connector.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MODULE CONNECTORS Primary Connector Secondary Connector 14 Pin 23 Pin - 7 -...
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Primary Connector (14 Pin) Function Function Fuel Solenoid/ECU Signal J1939 Low Not Used Battery Positive...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S ENGINE ALARMS, CODES AND MESSAGES Engine ECU Alarm/De-Rate/Shut Downs It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Indicator Lamps The panel has six lamp indicators. The regeneration and DPF lamps are only utilized with iT4 engines.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel provides the analog and digital inputs defined below.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Digital Inputs Input Heading Default Connector Normally Open Primary Function None Digital 1 Module...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel provides the analog and digital inputs defined below. The relays are rated at 5 amps.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MENU SYSTEM The menu system provides access to information and product settings and selections. It consists of two menu rings.
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Menu System Structure The menu system consists of two menu rings: Viewing Menu Ring – Menus for viewing alarms and engine information Configuration Menu Ring –...
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Viewing Menus Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes...
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Controller Setup Quick Setup (PASSWORD PROTECTED) Engine Parameter Configuration Input Configuration Output Configuration Throttle Configuration...
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Configuration Menus Quick Setup Engine Type (Mechanical) Flywheel Teeth Preheat Time Quick Setup Engine Type (Electronic)
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Throttle Configuration Throttle Type - (Default = Off) TSC Mode Selection (Default = Primary)
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Module Configuration Preheat Time (Default = 0:00) Pre Alarms Displayed Clear Operation Log Yes/No...
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Emissions Configuration DEF Level Check (Default = Off) Low DEF Pre Alarm (Default = 16%)
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S COMMUNICATIONS Panel information is available via CAN bus protocols. CAN bus Panel information is available via CAN bus protocol on pins U and V of the 21 pin engine harness connector shown on page 7.
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S BATTERY RECHARGE SYSTEM The panel has the ability to monitor the engine battery system and take action if a low condition arises.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S EMISSIONS MONITORING Emissions Information The panel provides lamp indications, display messages and other emission related information when installed on iT4 engines.
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Regeneration The regeneration process is controlled by the engine ECU. The engine ECU monitors emissions parameters such as soot level and ash level.
CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Standard Regeneration If the operator selects ENTER for yes, the panel will show the “RPM May Increase” message and ask the operator to respond by pressing the MENU button for “no”...
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CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Service Regen Level The most severe level is the service regen level. At this level, the DFP lamp is blinking and the red alarm lamp illuminates.
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