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Xerox Versant 4100 Press Manual

Customized envelope feeder
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Xerox Customized Envelope Feeder
Problem Solving Guide
 

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Summary of Contents for Xerox Versant 4100 Press

  • Page 1 Xerox Customized Envelope Feeder Problem Solving Guide  ...
  • Page 2 ©2022 Xerox Corporation. All rights reserved. Xerox and the sphere of connectivity design and all product names mentioned in this publication are trademarks of Xerox Corporation in the United States and/or other counties. Copyright protection claimed includes all forms and matters of copyrightable material...

  • Page 3: Table Of Contents

    Section 5 Parts List ......................5-1   Section 6 General Procedures ..................6-1   GP 6.1  Cleaning Feed Belts, Discharge Belts and O‐Rings  ..............  6 ‐1  Section 7 Wiring Data ....................7-1   Section 8 Installation ..................... 8-1           Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 4   This page left blank intentionally.      Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 5: Section 1 Introduction

    Reset Button (may not Discharge Height be present) Adjustment Knob Sizing Pocket Ready/Suspend Switch Mounting Sizing Hopper Adjustment Knob Pocket Adjustment Knob Locator Block Hold Down Discharge   Assembly Floating Discharge Block Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 6 Locator Blocks Designed to help align the Feeder within the Versant Paper Tray while positioning the Feeder during installation, or when clearing a jam.       Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 7: Section 2 Status Indicator Raps

     If left unattended for any time during servicing and/or repair, the equuipemnt must be switched off and isolated.   Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 8  Physical check of the cord grips at both ends of the main cord/power cable.  Physical check of cables inside and outside the equipment for discoloration/other signs of overheating or damage.  Any sharp edges in accessible areas must be removed.       Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 9: 2.1 Initial Repair Analysis Procedure

    Is the problem related to power?           (Go to page 2-10) (Go to page 2-9) (Go to page 2-8) (Go to page 2-7) (Go to page 2-5) (Go to page 2-4) Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 10 Feeder. For Side MSI Tray configurations, reinstall the Feeder and verify the Side Guide Blocks are adjacent to the Feeder. OHCF Configuration MSI Tray Configuration Call CAS at 585-427-5414 for assistance. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 11 Lower the Feeder Discharge height (REP 4.7). If only large envelopes (wider than 9 inches) are being used, the envelope corners may be drooping and hitting the registration wall (see image at right). Go to next page. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 12 Lower the height of the feeder discharge by turning the knob with the orange sticker on it at the back (inboard) side of the feeder one half of a turn COUNTERCLOCKWISE, as noted in the Adjustment procedure. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 13 Check the alignment of the Interlock Sensors. Adjust the Interlock Sensors so they are aligned. The sensors must be touching for the Feeder to operate properly. (For XPF125Axxx and XPF125Bxxx models only.) Poorly Aligned Sensors (BAD) Properly Aligned Sensors (GOOD) Normal Operation. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 14 Is the Versant Press making a Gear Grinding noise? The Feeder Discharge height may not be set correctly. Use the Feeder Discharge height adjustment (REP 4.7) to raise the Feeder Discharge. Normal operation. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 15 Check and secure the power cord at the AC power outlet (power source) and at the AC power inlet on the rear of the Feeder. Replace the power cord if it is damaged. Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 16 Set the wedge at the following position: Move the Separator O-Rings so they are positioned either partially over or completely over the belts using REP 5.0 (Separator O-Ring Adjustment for Different Media).   2-10 Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 17: Section 3 Support

    Lynn.diskerud@thieletech.com Technical Assistance: 1-800-932-3647 1-612-782-1220 techsupportmn@thieletech.com Obtaining Replacement Parts Should you determine that a Xerox supplied part is suspect, obtain required spare parts through the normal Xerox spares part process.     Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 18   This page left blank intentionally.    Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 19: Section 4 Repairs And Adjustments

    Use a soft, dry cloth to wipe gently across the face of each lens. REP 4.3 Checking for Separator Assembly Wear Check for visual signs of wear: Flat areas along the O-rings. Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 20: Rep 4.4 Separator O-Ring Advancement

    Engage the J-Hook to lock the Discharge Assembly of the Feeder in the UP position. Remove the Separator Assembly from the Separator Bracket by pushing down on the Separator Barrel while lifting up on the Separator Adjustment Knob. Repeat when re- installing.     Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 21   Re-install the Separator Assembly. Be sure the Separator Assembly is firmly seated in the J-Hooks on the feeder:      Incorrect Separator Assembly Installation Correct Separator Assembly Installation Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 22: Rep 4.5 Separator O-Ring Replacement

    3. Remove two screws to disassemble the indexer bracket from the separator assembly, exposing the O-rings. 4. Slide the O-rings off of the spool. 5. Replace with new O-rings. 6. Reinstall the separator assembly.   Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 23: Rep 4.6 Carriage Belts

      REP 4.6 Carriage Belts Removal and Replacement ___1.  Power off the Feeder and unplug the Feeder power cord.    ___2.  Remove the Retard Assembly.  ___3.  Remove the four Top Cover Screws.  ___4.  Loosen and remove the Drive Belt from the Motor.    ___5.  Remove the Discharge Tension Roller.    ___6.  Remove the left and right screws from the Discharge Bearing Holder (CAUTION ‐ the assembly  will drop).        Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 24 ___7.  Remove the six Screws (three on each side) that hold the Carriage Assembly.      ___8.  Remove the Carriage Assembly.      ___9.  Remove and replace the Carriage Belts.      Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 25   Reassembly ___1.  Put the Carriage Assembly back into the Feeder.  ___2.  Align the holes and replace the screws without the discharge drive belt.  ___3.  Replace the Discharge Assembly in the Feeder.   ___4.  Align the holes and replace the screws on the Discharge Drive Belt side of the Carriage.  ____5.  Reinstall the Discharge Belt Tension Roller.  ___6.  Install and tension the Drive Belt.  ___7.  Reinstall the Top Cover.  ___8.  Reinstall the Retard Assembly.    Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 26: Rep 4.7 Feeder Discharge Height Adjustment

    Use the Feeder Discharge height adjustment to raise and lower the Feeder Discharge. Be sure to make this adjustment only in small increments (one-half / 180 degree turn at a time). Raising the Feeder Discharge  Lowering the Feeder Discharge    Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 27: Rep 4.8 Separator Adjustment Procedure

    Turn the power switch to O (off) and remove the power cord from the power source. Turn the gate assembly adjustment knob to raise or lower the gate assembly to create a gap greater than the thickness of one piece of product.   Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 28: Rep 4.9 Feeder Height Adjustment Procedure

    Feed Tray. The gate assembly adjustment knob can then be used to further refine the Feeder height. NOTE: It is important that each setscrew is turned the same amount. 4-10 Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 29: Rep 5.0 Separator O-Ring Adjustments For Different Media

    Move the O-Ring assemblies along the shaft to change the O-Ring orientation on the Nudger.   NOTE: As an alternative, you can use a screwdriver to separate the O-rings without removing the Separator Assembly. BE SURE THE UNIT IS POWERED OFF.       Xerox Customized Envelope Feeder – Problem Solving Guide 4-11...
  • Page 30 Examples of recommended O-ring assembly locations when feeding specific stock are shown below and on the next two pages.       Off-centered O-ring Assembly Location - Avoids Hitting Windows on Windowed Envelopes     4-12 Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 31     Xerox Customized Envelope Feeder – Problem Solving Guide 4-13...
  • Page 32 NOTE: O-ring separator adjustment will be significantly more sensitive in the configuration shown below. 4-14 Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 33: Section 5 Parts List

    Section 5 Parts List Models XPF125A and XPF125B Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 34 All Models except XPF125A and XPF125B Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 35   Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 36   This page left blank intentionally.  Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 37: Section 6 General Procedures

    3. For belts, use moderate pressure to wipe across one belt at a time while manually rotating it. Repeat for several rotations of each belt. 4. For O-rings, remove the gate assembly from the gate plate first and then wipe in each direction.   Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 38   This page left blank intentionally. Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 39: Section 7 Wiring Data

    Section 7 Wiring Data Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 40 Xerox Customized Envelope Feeder – Problem Solving Guide...

  • Page 41: Section 8 Installation

    Section 8 Installation Installation Configurations Side MSI (Bypass) Configuration   OHCF MSI (Bypass) Configuration Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 42 Installation Video An installation video is accessible by clicking the link below. https://xerox.sharepoint.com/teams/USACAS/SitePages/Xerox%20Customized%20Envelope%20Feeder.aspx Xerox Customized Envelope Feeder – Problem Solving Guide...
  • Page 43 Notes: Notes...
  • Page 44  ...

This manual is also suitable for:

Versant 280 press

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