Hyster F117 Service & Repair Manual
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Hyster F117 Service & Repair Manual

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Hyster F117 (H1050HD-CH, H1150HD-CH) Forklift

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Summary of Contents for Hyster F117

  • Page 1 Hyster F117 (H1050HD-CH, H1150HD-CH) Forklift...
  • Page 2 HYDRAULIC PLATE H40.00-48.00XM-12 (H800-1050HD/HDS) [A917]; H40.00-52.00XM-16CH (H1050HD-CH, 1150HD-CH) [F117] PART NO. 1616438 2000 SRM 1233...
  • Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

  • Page 4: Table Of Contents

    Flow Amplifier, Section 5 of Hydraulic Plate ....................Hydraulic Hose Repair ............................Hydraulic Hose Identification ........................... Torque Values ..............................Measurements and Adjustments ........................Measurements ............................... Adjustments ..............................Troubleshooting..............................Diagrams, Schematics, or Arrangements ......................Figure 13. Hydraulic Schematic....................... ©2007 HYSTER COMPANY...
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6 Table of Contents Hydraulic Plate TABLE OF CONTENTS (Continued) This section is for the following models: H40.00-48.00XM-12 (H800-1050HD/HDS) [A917]; H40.00-52.00XM-16CH (H1050HD-CH, 1150HD-CH) [F117]...

  • Page 7: General

    • Extendable Container Attachment (Elme), • Section 3 contains the return manifold. 812, 813, 815, and 818 Series 5000 SRM 723 • Section 4 contains brake manifold. (F117 only) • Section 5 contains the flow amplifier. 1. MANIFOLD SECTION 4. BRAKE MANIFOLD SECTION 2.

  • Page 8: Description And Operation

    Description and Operation 2000 SRM 1233 Description and Operation HYDRAULIC OIL SUPPLY activated. Both pedals will engage the brake pres- sure switch to operate the stop lights. For brake Two gear pumps supply the flow of oil for the com- treadle pressures, see Measurements and Adjust- ponents of the hydraulic system.

  • Page 9: Operation

    2000 SRM 1233 Description and Operation Operation causes oil to flow to the tilt cylinders and pressure to the impact relief valve. The impact relief valve is The main control valve controls the lift, tilt, and aux- set on 25 MPa (3625 psi) and will be activated dur- iliary functions.
  • Page 10 Description and Operation 2000 SRM 1233 Figure 2. Manifold...
  • Page 11 2000 SRM 1233 Description and Operation Legend for Figure 2 NOTE: THE FOLLOWING TABLE INDICATES HYDRAULIC CONNECTIONS TO/FROM THE MANIFOLD. LETTER- ING IN PARENTHESIS INDICATES LOCATION AND IS STAMPED ON MANIFOLD. Hydraulic Line Connections Location Connection Location Connection Pump Supply to Single Spool To/From Accumulator Control Valve (oil supply for auxiliary functions)
  • Page 12 Description and Operation 2000 SRM 1233 Main Control Valve Connections Line Connection Function (AB) To Lift/Tilt Manifold Lift/Lower (AC) To Lift/Tilt Manifold Lift/Lower (AD) To Lift/Tilt Manifold Lift/Lower (AE) To Lift/Tilt Manifold Lift/Lower (UU) To Lift/Tilt Manifold Tilt (VV) To Lift/Tilt Manifold Tilt To Lift/Tilt Manifold Auxiliary...

  • Page 13: Brake Manifold, Section 4 Of Hydraulic Plate

    2000 SRM 1233 Manifold, Section 1 of Hydraulic Plate BRAKE MANIFOLD, SECTION 4 OF back through the brake treadle and return manifold to the hydraulic tank. HYDRAULIC PLATE Parking Brake The brake manifold regulates and directs the flow of oil for the brake cooling circuit, service brake, and Oil for releasing the parking brake comes from the parking brake.

  • Page 14: Valves And Pressure Switches

    Manifold, Section 1 of Hydraulic Plate 2000 SRM 1233 VALVES AND PRESSURE SWITCHES WARNING Cleaning solvents can be flammable and toxic. Cleaning solvents can also cause skin irrita- tion. When using cleaning solvents, always fol- low the solvent manufacturer’s recommended safety precautions.
  • Page 15 2000 SRM 1233 Manifold, Section 1 of Hydraulic Plate 1. O-RING 3. BACKUP RING 2. O-RING Figure 8. Accumulator Charge Disabling 1. O-RING 5. BACKUP RING Solenoid Cartridge (1.11) 2. BACKUP RING 6. O-RING 3. O-RING 7. BACKUP RING 4. BACKUP RING Figure 6.
  • Page 16 Manifold, Section 1 of Hydraulic Plate 2000 SRM 1233 Check Valve, Common PC/A Spool Actuator Check Valve, Section Plug, Relief Cavity PC/B Spool Actuator Plug, Unloading Cavity Flange Kit Main Relief Valve Figure 9. Main Control Valve Section (Single Spool for Auxiliary)

  • Page 17: Main Control Valve, Section 2 Of Hydraulic Plate

    2000 SRM 1233 Main Control Valve, Section 2 of Hydraulic Plate Main Control Valve, Section 2 of Hydraulic Plate REMOVE 10. Remove the four bolts that fasten the main con- trol valve on the hydraulic plate. WARNING WARNING Lower carriage completely before working on control valve or hydraulic system.

  • Page 18: Lift Section

    Main Control Valve, Section 2 of Hydraulic Plate 2000 SRM 1233 5. Remove O-rings installed between the auxiliary 2. Disassemble the auxiliary section. See Auxiliary section and lift section. Section. 3. Loosen the four nuts. See Figure 10 and Fig- Lift Section ure 11.
  • Page 19 2000 SRM 1233 Main Control Valve, Section 2 of Hydraulic Plate Legend for Figure 10 Check Valve, Section PC/A Spool Actuator Check Valve, Check Port Plug, Relief Cavity PC/B Spool Actuator Plug, Unloading Cavity Flange Kit Main Relief Valve Figure 11. Main Control Valve Section (Two-Spool for Tilt/Lift) (Sheet 1 of 2)

  • Page 20: Lift/Tilt Section

    Main Control Valve, Section 2 of Hydraulic Plate 2000 SRM 1233 Check Valve, Check Port Plug, Relief Valve Check Valve, Section Plug, Unloading Cavity PC/1B Spool Actuator Main Relief Valve Check Valve, Anti-cavitation PC/2B Spool Actuator PC/1A Spool Actuator PC/2A Spool Actuator Plug, Relief Cavity Figure 11.

  • Page 21: Clean And Inspect

    2000 SRM 1233 Main Control Valve, Section 2 of Hydraulic Plate NOTE: Do not try to repair a relief valve. Replace 3. Install check valves. the relief valve if it is damaged or cannot be properly adjusted. CAUTION When positioning the sections, do not damage NOTE: For the spool designation, each spool has a im- the O-rings.

This manual is also suitable for:

A917H1050hd-chH1150hd-chH40.00-48.00xm-12H800-1050hdH800-1050hds ... Show all

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