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Hyster F005 (H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL
H5.00XL) Forklift

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Summary of Contents for Hyster F005

  • Page 1 Hyster F005 (H3.50XL H4.00XL-5 H4.00XL-6 H4.50XL H5.00XL) Forklift...
  • Page 2: Periodic Maintenance

    If the lift truck uses power from the engine to help apply the brakes, the applica- Your dealer for Hyster lift trucks has the equipment and tion of the brakes will be more difficult. Poor trac-...
  • Page 3: How To Put A Lift Truck On Blocks

    4. If another lift truck is used to tow the disabled lift NOTE: Some lift trucks have lifting eyes. These lifting truck, that lift truck must have an equal or larger capac- eyes can be used to raise the lift truck so that blocks can ity than the disabled lift truck.
  • Page 4 30 31 11705 FIGURE 2. MAINTENANCE POINTS FOR THE H3.50–5.00XL (H70–110XL) 31 32 FIGURE 3. MAINTENANCE POINTS FOR THE H6.00–7.00XL (H135–155XL)
  • Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 6: Maintenance Schedule

    MAINTENANCE SCHEDULE ITEM ITEM 8 hr/ 1000 2000 PROCEDURE SPECIFICATION Dai- OR QUANTITY 1 Mo 2 Mo 6 Mo 1 yr HYDRAULIC OIL –18 C (0 F) and Above H3.50–5.00XL (H70–110XL) 36.0 litre (38.0 qt) SAE 10W H6.00–7.00XL (H135–155XL) API CC or CC/SE/SF/SG Manual Transmission 51.1 litre (54.0 qt) Powershift transmission...
  • Page 7 SERVICE BRAKES AND Check Operation PARKING BRAKE Check Operation FORKS Check Condition LIFT CHAINS Check Condition Engine Oil or Check Hyster Part No. 171550 Lubrication SAFETY LABELS Replace as See Parts Manual Necessary DRIVE SHAFTS H3.50–5.00XL (H70–110XL) Transmission 2 Fittings Multi–Purpose Grease...
  • Page 8 MAINTENANCE SCHEDULE ITEM ITEM 8 hr/ 1000 2000 PROCEDURE SPECIFICATION Dai- OR QUANTITY 1 Mo 2 Mo 6 Mo 1 yr MAST PIVOTS 2 Fittings Multi–Purpose Grease SLIDING SURFACES AND LOAD ROLLER SURFACES As Required Multi–Purpose Grease SIDE–SHIFT CARRIAGE 4 Fittings Multi–Purpose Grease FORK GUIDES As Required...
  • Page 9: How To Make The Checks With The Engine Stopped

    MAINTENANCE SCHEDULE ITEM ITEM 8 hr/ 1000 2000 PROCEDURE SPECIFICATION Dai- OR QUANTITY 1 Mo 2 Mo 6 Mo 1 yr HYDRAULIC SYSTEM See Parts Manual OIL FILTER See NOTE OIL CLUTCH SYSTEM See Parts Manual OIL FILTER See NOTE POWERSHIFT TRANS.
  • Page 10 H3.50–5.00XL (H70–110XL) H6.00–7.00XL (H135–155XL) NOTE: BREATHER IS ON TOP OF 11725 HYDRAULIC TANK 4. BREATHER, HYDRAULIC TANK AND UNDER THE 1. BATTERY 5. BREATHER, ENGINE TOP OF THE FRAME. 2. RESERVOIR, BRAKE FLUID 6. FILL CAP, HYDRAULIC OIL 3. DIPSTICK, HYDRAULIC OIL 7.
  • Page 11 Make sure the coolant level is between the “FULL” and the “ADD” mark on the auxiliary coolant reservoir. The coolant will expand as it is heated and the level in the auxiliary coolant reservoir will increase. Add coolant to the auxiliary reservoir if additional coolant is needed. Check the radiator fins.
  • Page 12 2. Close the valve. Battery (See FIGURE 4.) WARNING The acid in the electrolyte can cause injury. If the electrolyte is spilled, use water to flush the area. Use a solution of sodium bicarbonate (soda) to make the 1. CANISTER acid neutral.
  • Page 13 Forks When air is added to the tires, use a remote air chuck. The person adding air must stand away and to the The identification of a fork is how the fork is connected side and not in front of the tire. to the carriage.
  • Page 14 carriage and through the eye of the fork. See FIGURE 13. Use a lifting device to lift the fork away 1. CARRIAGE BARS from the carriage. 2. HOOK FORK 3. BLOCKS Pin Fork (Installation). Install the fork pin in the car- riage.
  • Page 15 12565 1. CARRIAGE 2. FORK 3. FORK PIN 4. LOCK PIN 5. LOAD BACKREST EXTENSION FIGURE 13. PIN FORKS 1. TIP ALIGNMENT 3. FORK PIN DAMAGE (MUST BE WITHIN 3% 4. MUST BE 90% OF OF FORK LENGTH) DIMENSION X 2.
  • Page 16 Operator Restraint System 9. Inspect the chain anchors and pins for cracks and damage. (See FIGURE 16.) 10. Make sure the lift chains are adjusted so that they have equal tension. Adjustment or replacement of the The seat belt, hip restraint brackets, seat and mount, lift chains must be done by authorized personnel.
  • Page 17: How To Make The Checks With The Engine Running

    Safety Labels eration. Be careful when making the checks. If the lift truck is stationary during a check, apply the parking brake and put the transmission in NEUTRAL. Make the WARNING checks carefully. Safety labels are installed on the lift truck to give in- formation about operation and possible hazards.
  • Page 18 H70–110XL H135–155XL 11638 11703 1. DIPSTICK FOR POWERSHIFT TRANSMISSION OIL OR OIL CLUTCH SYSTEM OIL 2. DIPSTICK FOR POWERSHIFT TRANSMISSION 3. FLOOR PLATE FIGURE 18. CHECK THE OIL FOR THE POWERSHIFT TRANSMISSION OR OIL CLUTCH SYSTEM Oil Level, Oil Clutch System, H3.50–5.00XL Do not try to find hydraulic leaks by putting hands (H70–110XL) (See FIGURE 18.) on pressurized hydraulic components.
  • Page 19 Inching/Brake Pedal can be difficult to push when the engine is not run- ning because the hydraulic system is not operating. Push on the inching/brake pedal. The service brakes Parking Brake must be applied before the inching/brake pedal reaches the floor plate. Full application of the inching/brake Check the operation of the parking brake.
  • Page 20: Engine Oil And Filter

    1. THRUST SCREW 2. LOCK NUT 3. RING GEAR 11651 FIGURE 19. THRUST SCREW FOR THE DIFFERENTIAL 11638 11638 H6.00–7.00XL (H135–155XL) ONLY 1. DRIVE SHAFT FOR TRANSMISSION 3. DRIVE SHAFT FOR HYDRAULIC PUMP 2. FILL PLUG FOR SPEED REDUCER 4. GREASE FITTING FIGURE 20.
  • Page 21: Drive Belts

    GM V–6 Engine (Early Models) the new filter. Turn the filter until the gasket touches, (See FIGURE 22.) then tighten turn with your hand. Start the en- gine. Check the area around the oil filter for leaks. Drive belt for the coolant pump and alternator. Loosen the alternator support bracket to adjust the ten- DRIVE BELTS sion of the belt.

This manual is also suitable for:

H3.50xlH4.00xl-5H4.00xl-6H4.50xlH5.00xl

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