Instron 68FM-300 Preinstallation Manual
  1. Manuals
  2. Brands
  3. Instron Manuals
  4. Test Equipment
  5. 68FM-300
  6. Preinstallation manual

Instron 68FM-300 Preinstallation Manual

Dual column floor model
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Model 68FM-300 Dual Column Floor Model
Preinstallation Manual
M10-17544-EN
Revision A

Advertisement

Table of Contents
loading

Related Manuals for Instron 68FM-300

Summary of Contents for Instron 68FM-300

  • Page 1 Model 68FM-300 Dual Column Floor Model Preinstallation Manual M10-17544-EN Revision A...
  • Page 2 Instron is a registered trademark of Illinois Tool Works Inc. (ITW). Other names, logos, icons and marks identifying Instron products and services referenced herein are trademarks of ITW and may not be used without the prior written permission of ITW.
  • Page 3 Caution is used where a hazard may lead to damage to equipment or to loss of data. Instron products, to the best of its knowledge, comply with various national and international safety standards, in as much as they apply to materials and structural testing.
  • Page 4 Preliminary Pages Warnings Hazard - Press the Emergency Stop button whenever you consider that an unsafe condition exists. The Emergency Stop button removes hydraulic power or electrical drive from the testing system and brings the hazardous elements of the system to a stop as quickly as possible.
  • Page 5 During system operation, keep away from the operating envelope of the robot. De-activate the robot before entering the envelope for any purpose, such as reloading the specimen magazine. Product Support: www.instron.com...
  • Page 6 Preliminary Pages Warnings Hazard - Set the appropriate limits before performing loop tuning or running waveforms or tests. Operational limits are included within your testing system to suspend motion or shut off the system when upper and/or lower bounds of actuator or crosshead travel, or force or strain, are reached during testing.
  • Page 7 Apply the specified torque to all load string fasteners and the correct setting to wedge washers or spiral washers. Visually inspect highly stressed components such as grips and threaded adapters prior to every fatigue test for signs of wear or fatigue damage. Product Support: www.instron.com...
  • Page 8 Preliminary Pages M10-17544-EN...

  • Page 9: Table Of Contents

    68FM-300 Power Requirements and Cords ........
  • Page 10 68FM-300 Packaging dimensions and weight ........
  • Page 11 Index ..............73 Product Support: www.instron.com...
  • Page 12 Preliminary Pages M10-17544-EN...
  • Page 13 • system performance specifications for this frame model Refer to the Operator’s Guide for instructions on connecting system components, system configuration, running tests, and performing routine maintenance of the system. Product Support: www.instron.com...

  • Page 14: Chapter 1: Introduction

    Chapter: Introduction System Description and Terminology ® Figure 1. 68FM-300 Floor Model with Bluehill Operator Dashboard - Front View M10-17544-EN...
  • Page 15 System Description and Terminology Legend for Figure 1 Label Component T-slots Top plate Column cover Load cell Upper limit switch Limit switch actuator Lower limit switch Emergency stop button Indicator panel ® Bluehill Operator Dashboard (optional) Handset Product Support: www.instron.com...
  • Page 16 Chapter: Introduction ® Figure 2. 68FM-300 Floor Model with Bluehill Operator Dashboard - Rear View M10-17544-EN...

  • Page 17: Components

    ® contacting extensometer. Contact your regional Instron office or check our web site at www.instron.com for assistance with Instron’s grips and fixtures. The following table defines the components of the testing system: Product Support: www.instron.com...

  • Page 18: Principle Of Operation

    The load cell converts this load into an electrical signal that the software measures and displays. ® ® Bluehill Instron Software testing software that controls the testing system, running tests and analyzing test data to produce test results. Specimen A single piece of material to be tested.

  • Page 19: Software

    Handset - holds all the controls for the testing system. Software ® Control of the testing system is carried out via Instron Bluehill software. Setting test parameters, operating the system, and collecting test data is done through the software program.
  • Page 20 Chapter: Introduction Table 3. Safety and Information Labeling Descriptions Label Meaning Purpose Electrical Indicates that an electrical hazard exists hazard from high voltage and/or electrical current. Disconnect power Disconnect the power supply before supply servicing machine. Electrical - fuse warning Indicates an electrical hazard exists.

  • Page 21: Product Support

    For advice on the disposal of electrical and electronic equipment in your country, contact your local Instron representative. Product Support ® Instron provides documentation, including manuals and online help, that can answer many of the questions you may have.

  • Page 22: Product Documentation

    If you cannot find answers in these sources, contact Instron Service directly. A list of ® Instron offices is available on our website at www.instron.com. In the US and Canada, you can call directly at 1-800-473-7838. Product Documentation ® Instron offers a comprehensive range of documentation to help you get the most out of your Instron products.

  • Page 23: Chapter 2: Requirements

    Environmental specifications ......... 29 • 68FM-300 Power Requirements and Cords ......31 •...

  • Page 24: Supplier's Responsibilities

    Under Instron’s standard contract, the shipping terms are Ex-Works (or FOB Factory), meaning ownership and liability for the testing system transfers to the customer at Instron’s loading dock. Unless other shipping terms are specified in a purchase order, which Instron does not dispute, the Ex-Works shipping terms apply. Under these terms, the customer is responsible for securing the applicable transit insurance on the shipment and arranging safe transport to the final destination.
  • Page 25 Instron’s loading dock. Unless other shipping terms are specified in a purchase order, which Instron does not dispute, the Ex-Works shipping terms apply. Under these terms, Instron is responsible for insurance cover while the testing system is in the factory up until it reaches the loading dock for shipping.

  • Page 26: Site Requirements

    Chapter: Requirements Site requirements Proper site preparation is imperative so that the testing system operates in accordance with its specifications. Frame location The load frame must not be located against a wall or other object that interferes with air ventilation around the frame. Proper air ventilation is required to dissipate the heat generated from the frame base.

  • Page 27: Floor Loading

    A network connection near the system facilitates distributing test data via the network. Our goal is to provide remote diagnostics in order to resolve system issues. ® Having a network drop or digital phone line available will enable an Instron service Product Support:...

  • Page 28: Ceiling Clearance

    ® ® Instron Service or your local Instron office for advice. Dry compressed air A dry, compressed air supply regulated to a maximum pressure of 8.3 bar (120 psi) is required for the integrated air kit.

  • Page 29: Environmental Specifications

    IP 2X. Protective measures may be required if excessive dust, corrosive fumes, Rating electromagnetic fields or hazardous conditions are encountered. Conformity with EU directives ® Instron declares under our sole responsibility that 68FM testing systems are in conformity with all relevant provisions of the following regulations: • Machinery Directive 2006/42/EC •...

  • Page 30: Environmental Impact

    The noise output from equipment used for materials or structures testing is also depen- dent upon the items under test. Instron recommends that users carry out their own noise level measurements to ensure the continuous safety and comfort of personnel.

  • Page 31: 68Fm-300 Power Requirements And Cords

    68FM-300 Power Requirements and Cords 68FM-300 Power Requirements and Cords Power Requirements Table 5. 68FM-300 power requirements - 3-phase option Parameter Specification Maximum Power (VA) 4200 4200 4200 3-Phase Voltage Wye or Delta (Vac) (±10%) Recommended circuit breaker (required 3 pole,...
  • Page 32 Chapter: Requirements Caution If the available configuration is a 5-wire configuration, including Neutral, the configuration can still be used but the Neutral line must NOT be connected. Figure 4. Wye configuration Figure 5. Delta configuration ® If the Bluehill Operator Dashboard is part of the testing system, it requires a separate power source with the following specifications: •...

  • Page 33: Power Cord Selections

    Instron chooses the cord according to the customary voltage that matches the shipping destination for the system. Instron provides the appropriate male plug, as shown in the following tables. It is the customer’s responsibility to provide the appropriate female receptacle for the plug.

  • Page 34: Checklist For Site Preparation

    Instron Service or your local Instron office for assistance. Not all computers are compatible with Instron testing systems. If you intend to purchase ® a computer from an outside vendor, contact Instron Service to verify its compatibility.

  • Page 35: Transporting

    Pathway from the loading dock to the final site location has sufficient width and height to fit the frame and forklift (or crane). Measure all doors and hallways. Refer to “68FM-300 Dimensions and Weight” on page for dimensions and weights of the testing system without its packaging. Refer to “68FM-300...

  • Page 36: Scheduling Installation

    When the testing site is ready, and the frame has been moved to its final operating ® location, contact Instron to schedule an installation appointment. ® A list of Instron offices is available on our website at www.instron.com. In the United States and Canada, you can call 1-800-473-7838. M10-17544-EN...

  • Page 37: Chapter 3: Specifications

    68FM-300 Dimensions and Weight ........
  • Page 38 Chapter: Specifications Table 9. 68FM-300 dimensions - standard height Letter Designation Description Dimension - mm (inch) Overall height 2287 (90) Maximum vertical test space (test daylight - from 1446 (56.9) base to underside of crosshead) Minimum vertical test space (test daylight - from 87 (3.43)
  • Page 39 Tall base - height to center of mass (assumes crosshead is at maximum E1 position) Foot height 71 (2.80) max 50 (1.97) min Table 12. 68FM-300 dimensions - extra height and extra width Letter Designation Description Dimension - mm (inch) Overall height 2801 (110.3)
  • Page 40 Chapter: Specifications Figure 6. 68FM-300 frame dimensions - front view M10-17544-EN...
  • Page 41 68FM-300 Dimensions and Weight Figure 7. 68FM-300 frame dimensions - side view * 3-phase power (3P) requires 158 mm (6.2 in) space behind the frame to accommodate the power cable bend radius. Product Support: www.instron.com...
  • Page 42 Chapter: Specifications Figure 8. 68FM-300 frame dimensions - rear view M10-17544-EN...

  • Page 43: Frame Stabilizers

    1997 (EW) 1604 (SW) 1963 (EW) Figure 9. 68FM-300 frame dimensions - including dashboard Frame stabilizers Frame stabilizers are available as an option on all frames. They are always provided on extra height frames with the tall base option. Warning Do not remove the stabilizer bars at any time during the unpacking, lifting and handling of the frame.
  • Page 44 Chapter: Specifications 1048 (SW) 1407 (EW) Figure 10. Dimensions with frame stabilizers - front view M10-17544-EN...

  • Page 45: System Weight

    68FM-300 Dimensions and Weight 1090 Figure 11. Dimensions with frame stabilizers - side view System weight The following tables list the weight of each frame configuration and the corresponding maximum allowable weight of accessories (e.g. grips and testing fixtures) for that configuration.

  • Page 46: Accessory Mounting Dimensions

    Chapter: Specifications Table 14. System weight - standard height (Continued) Maximum allowable weight of accessories Base height Frame weight kg (lb) kg (lb) Tall 933.6 (2058) 750.8 (1655) Table 15. System weight - extra height Maximum allowable weight of accessories Base height Frame weight kg (lb) kg (lb)

  • Page 47: Base Beam Dimensions

    Base beam dimensions 100±0.15 PCD 75±0.4 45±0.4 45±0.4 75±0.4 6X 60° M16X2.0 - 6H 30±0.5 M10X1.5 - 6H 25±0.5 Figure 12. View of base beam from above Product Support: www.instron.com...
  • Page 48 Chapter: Specifications 100±0.15 PCD 75±0.4 45±0.4 45±0.4 75±0.4 6X 60° M16X2.0 - 6H 30±0.5 M10X1.5 - 6H 25±0.5 Figure 13. View of base beam from above (extra width frames only) 60.05 60.00 11.1±0.5 57±0.15 M48X2.0 LH Figure 14. View of cross section G-G of frame base M10-17544-EN...

  • Page 49: Crosshead Dimensions

    Figure 15. View of underside of crosshead 22±0.15 THRU ALL 31.75±0.15 28±0.15 M16X2.0 - 6H 35.00 6X 60° 6X 60° 30° 45±0.4 37.5±0.4 37.5±0.4 45±0.4 100±0.15 PCD 10X M10X1.5 - 6H Figure 16. View of top of crosshead Product Support: www.instron.com...

  • Page 50: Top Plate Dimensions

    Chapter: Specifications 3.12 3.12 3.00 3.00 5±0.15 5±0.15 60.05 60.05 60.00 60.00 53.98±0.25 57±0.15 57±0.15 Figure 17. View of cross section J-J of crosshead Top plate dimensions 4X M10X1.5 THRU 280±0.15 90±0.15 Figure 18. View of underside of top plate M10-17544-EN...

  • Page 51: System Performance

    System Performance System Performance Table 19. 68FM-300 system performance Parameter Specifications Testing type Tension, compression, and through zero operation. Basic control mode Closed loop position control Load capacity - kN (lbf) 300 (67440) Maximum speed - mm/min (in/min) 560 (22) Minimum speed - mm/min (in/min) 0.0001 (0.000004)
  • Page 52 Chapter: Specifications M10-17544-EN...

  • Page 53: Chapter 4: Risk Reduction And Safe Use

    • the experience of the operator using the equipment It is our strong recommendation, therefore, that you carry out your own risk assessment for your particular equipment setup and testing application. Product Support: www.instron.com...

  • Page 54: Rapid Crosshead Motion

    Chapter: Risk reduction and safe use Each of the following sections describes a specific hazard zone of the testing system and lists the most common risks for testing using this equipment. Use the information in the following sections, together with the instructions in the remainder of this manual, to conduct your own risk assessment.
  • Page 55 Use a specimen insertion tool to keep fingers out of the space between the fixtures. • Use an interlocked shield to limit or disallow motion when the shield door is open. When the space is less than 25mm, the crush hazard is very significant, so this is the best option. Product Support: www.instron.com...

  • Page 56: Pinching Fingers Between Grip Jaw Faces

    Chapter: Risk reduction and safe use Pinching fingers between grip jaw faces Warning Pinch hazard to fingers. This hazard relates to grip jaws closing quickly, pinching fingers. Recommendations For 2712 Series pneumatic grips: • In the documentation supplied with the grips, read and follow the safety recommendations for installing a specimen.

  • Page 57: Impact Of Debris From Breaking Specimens

    Hazard from flying debris. This hazard relates to brittle or composite specimens that can explode when they break. Recommendations For less dangerous debris (specimen dust or fibers, for example): • Use personal protection equipment (for example safety glasses). Product Support: www.instron.com...

  • Page 58: Operator Protection Overview

    Chapter: Risk reduction and safe use For more dangerous projectile debris (brittle composite specimens, for example): • Use an interlocked shield. Operator Protection Overview The majority of hazards for operating materials testing systems are associated with: • rapid movement of the crosshead causing crush injuries •...
  • Page 59 Operator Protection lets an Administrator configure the testing system to be consistent with the risk assessment for that system. Access to the controls for Operator Protection is password protected. If you have ® Administrator rights you can modify Operator Protection in the Admin tab in Bluehill Product Support: www.instron.com...
  • Page 60 Chapter: Risk reduction and safe use M10-17544-EN...

  • Page 61: Chapter 5: Lifting And Handling

    General handling precautions ........61 • 68FM-300 Packaging dimensions and weight ......62 •...

  • Page 62: 68Fm-300 Packaging Dimensions And Weight

    68FM-300 Packaging dimensions and weight Instron recommends leaving the load frame in its packaging while moving it to its final site location within your building. Use the information in...

  • Page 63: Unpack Floor Model Frames

    4. Use the packing list to inventory all the boxed items. Some accessories may be in the container with the load frame or may be packaged separately. Do not open any of the packing boxes until the Instron service engineer arrives to install your testing system. The packing list indicates the total number of boxes that are included in the shipment.

  • Page 64: Right The Frame From A Prone Position

    Your frame will have been shipped in a horizontal position, so it must be moved into an upright, standing position before placing it in its operating location. ® Prior to righting the frame, it is recommended that you contact Instron Service for additional guidance.

  • Page 65: Procedure

    Chains can also cause damage to other parts of the frame, the top plate for example; be sure to wrap protective material around all vulnerable components. Product Support: www.instron.com...
  • Page 66 Chapter: Lifting and handling 3. Install two M16 hoist bolts into the frame base and attach two additional slings to the bolts, as shown in Figure 19 on page 66. Figure 19. Righting a Load Frame Using a Crane Legend for Figure 19 Label Description...
  • Page 67 10. Remove the slings from the crosshead. 11. Remove the slings and M16 hoist bolts from the frame base. The frame can now be positioned into its operating location and then installed by an Instron service representative. Product Support: www.instron.com...

  • Page 68: Transport Floor Model Frames

    Chapter: Lifting and handling Transport floor model frames ® Instron strongly recommends using professional riggers experienced in moving heavy equipment. The only approved method for lifting the frame is to use a forklift with padded forks to lift the load frame from under the crosshead. Do not attempt to lift the frame at any other...
  • Page 69 Hazard - Do not tilt an unsupported load frame more than 10° when it is in the upright position. Tilting by more than 10° may topple the load frame and cause personal injury and equipment damage. 10° 10° Figure 22. Maximum tilt angle Product Support: www.instron.com...

  • Page 70: Before You Begin

    • The frame and forklift can fit through all doorways, halls, elevators or stairs from the shipping dock to its final site location. Check the dimensions for your frame model (“68FM-300 Dimensions and Weight” on page 37). • The floors from the shipping dock to the final site location have sufficient support for the weight of the load frame and forklift combined.

  • Page 71: Lift The Frame By The Crosshead

    Use this procedure to move the frame to its final location, after it has been righted from the prone position. This method requires protective padding on either the crosshead or forklift arms to protect the crosshead from scratching or marring. Figure 23. Lifting the Frame from the Crosshead Product Support: www.instron.com...
  • Page 72 3. Move the frame to its operating location. 4. Place the load frame carefully into position. 5. Remove the padded forks from under the frame’s crosshead. ® When the frame is in its operating location, Instron Service can proceed to install your new testing system. M10-17544-EN...

  • Page 73: Index

    ......23 Instron......24 routine maintenance.
  • Page 74 M10-17544-EN...
  • Page 76 www.instron.com...

Table of Contents