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Summary of Contents for Alpha Technologies ALPHA OUTBACK ENERGY Cordex HP LPS36 Compact
- Page 1 Cordex HP LPS36 Compact Installation Manual Part # 0300189-J1 Effective: 07/2020 Your Power Solutions Partner...
- Page 3 Tel: +49 9122 79889 0 Mail: info@alpha-outback-energy.com Copyright Copyright © 2015 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark of Alpha Technolo- gies. No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed, or transmit- ted in any form or by any means manual, electric, electronic, electromechanical, chemical, optical, or otherwise without prior explicit written permission from Alpha Technologies.
- Page 4 0300189-J1 Rev B...
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Page 5: Table Of Contents
Table of Contents 1. Safety �����������������������������������������������������������������������������������������������������������������������������������4 1.1 Safety Symbols .......................... 4 1.2 General Warning and Cautions ....................4 1.3 Mechanical Safety ........................4 1.4 Electrical Safety ......................... 5 ............6 2. Product Overview.................. 3. Product Specifications......................4. Site Evaluation and Pre-Installation..................................9 4.1 Pre-Installation Requirements .................... -
Page 6: Safety
Keep it in a safe place. Review the drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe installation or operation of this product, contact Alpha Technologies or the nearest Alpha representative. 1.1 Safety Symbols To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following symbols have been placed throughout this manual. -
Page 7: Electrical Safety
1�4 Electrical Safety WARNING! The DC input to the modules (and the converter system) – though not dangerous in volt- age – has a high short circuit current capacity that may cause severe burns and electri- cal arcing. The DC output is a potentially dangerous voltage. Do not touch the output connections when under power. -
Page 8: Product Overview
2� Product Overview • High efficiency >92% for increased OPEX savings and reduced carbon footprint • High temperature tolerance for installation in harsh OSP cabinet environment • Industry leading power density enabling 16 channels in a compact 2RUx6” footprint • High reliability convection-cooled design with optional fan tray The LPS36 Compact is a modular DC to DC up-converter system designed for distributed power communications applications using +/- 190Vdc (RFT-V circuit) over existing copper network. -
Page 9: Product Specifications
3� Product Specifications Electrical Input voltage: -40 to -60Vdc Recommended breaker: Output voltage: ±190Vdc (RFT-V) Power: 96W nominal per output, >92W for worst case conditions (4 outputs per module) Efficiency: >92% Regulation: <2% no load to full load <1% line Output Noise: Wide band: <500mV... - Page 10 Performance/ Features Communication Ports: CAN: Smart peripherals Alarm relays: Shelf: 1x Form C Major 1x Form C Minor Fan Tray: 1x Form C fan tray alarm Alarm indicating LEDs: Module: One tri color LED per converter—refer to the 0120011-J1 manual for details. Fan tray: Fan Tray Failure Alarm (red) MTBF:...
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Page 11: Site Evaluation And Pre-Installation
4� Site Evaluation and Pre-Installation 4�1 Pre-Installation Requirements 4�1�1 Effective Capacitance The effective capacitance of each output of the LPS36 is 2.7 microfarads maximum between the output connections to the telecommunications network and 0.5 microfarads between each output connection to the telecommunica- tions network and earth ground. -
Page 12: Lps36 Compact System Installation
5� LPS36 Compact System Installation This chapter is provided for qualified personnel to install an LPS36 Compact system. 5.1 General Instructions This chapter provides cabling details and notes on cable sizing for DC applications. Connections to the converter system must comply with all the local codes and ordinances. 5.2 Safety Precautions WARNING! The DC input to the modules (and the converter system) –... -
Page 13: Tools Required
CAUTION! The LPS36 Compact is suitable for connection to the central office. The LPS36 Compact must be grounded via a copper ground conductor. Before making connections all bare grounding connection points to the LPS36 Compact must be cleaned and coated with an anti-oxidant solution. Before making connections all surfaces on the LPS36 Compact that are un-plated must be brought to a bright finish and treated with an anti-oxidant solution. - Page 14 5�3�1 Rack Mounting Use the bracket provided to mount LPS36 Compact shelf to a structural component, typically one side of an equipment rack or a frame inside an outside plant enclosure. The bracket can be assembled to the left or right side of the shelf depending on the installation.
- Page 15 LEFT SIDE MOUNT Figure 4 — Rack Mount (shelf only) Left side with Fan Tray WITH FAN TRAY Figure 5 — Right Side Mount, with Fan Tray RIGHT SIDE MOUNT WITH FAN TRAY...
- Page 16 AIR FLOW Figure 6 — Rack Mount Left Side AIR FLOW Figure 7 — Rack Mount Left Side, LPS modules upside down NOTE THE LPS36 MODULES ARE INSTALLED UP SIDE DOWN 0300189-J1 Rev B...
- Page 17 AIR FLOW AIR FLOW...
- Page 18 5�3�2 Fan Tray Installation Fan tray installation should be done before the shelf is mounted to the rack. 1. Assemble the fan holding cradle to the rear bottom of the shelf, secure with two screws. 2. Attach two fan mount brackets to the front, left and right side of the shelf and secure with screws on both sides.
- Page 19 MATE CONNECTORS WRAP FAN CABLE WITH AFTER TRAY IS GROMMET SECURED...
- Page 20 5�3�3 Thermal Management To facilitate adequate air flow to cool the modules, leave minimum 1/2 RU space at both air in-take and air exhaust of the LPS36 Compact. This applies to all mounting orientations. The three modes for thermal management are: 1.
- Page 21 CLOSED / HARD SURFACE 7/8" 22mm AIR SPEED BASE ON LOADING, REFER TO "LPS36 LOAD VS REQUIRED AIR FLOW CHART" Figure 9 — Thermal Management, Forced Air LPS36 COMPACT COOLING WITH EXTERNAL AIRFLOW 7/8" AIR EXHAUST 22mm 7/8" AIR INTAKE 22mm THERMAL MANAGMENT WITH FAN TRAY A MINIMUM OF 1/2 RU (7/8") AIR GAP ON BOTH AIR INTAKE AND EXHAUST...
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Page 22: Input And Output Wiring
5�4 Input and Output Wiring This power system is suitable for installation as part of a Common Bonding Network (CBN) and is intended to be used in a DC-I configuration (isolated from frame ground). This system is intended to be used with a -48Vdc rectifier/ battery system at the input, and surge protectors and line terminators at the output. - Page 23 5�4�2 Connecting the DC Input NOTE: Connect the LPS36 Compact to a Safety Extra Low Voltage (SELV) <60VDC input power circuit. The Anderson connector can be used or mated with Alpha part number 8700870-001 which provides two #8AWG wires with 2 hole lugs. Check label on wire for connecting to proper polarity.
- Page 24 MOVE GROUND TERMINAL TO THE OTHER SIDE. ITEM UNLESS OTHERWISE SPECIFIED THESE DESIGNS AND SPECIFICATIONS ARE DIM ARE IN MM CONFIDENTIAL, REMAIN THE PROPERTY OF ALPHA TECHNOLOGIES LTD., AND SHALL NOT BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT X.XX 0.25 APPROVALS DATE ANGULAR:...
- Page 25 5�4�4 Making Load Connections Connections to the loads are made with amp-champ style 50-pin connectors. The pinouts in these tables corre- spond to firmware version 1.03 or later. Refer to section 5.4.2. The part number for the mating Table A — PIN Assignment Table connector is Tyco 5229912.
- Page 26 . MATERIAL: 3M 7883 OR 3M 7983 OR ALPHA APPROVED EQUIVALENT. TITLE: DRAWN: 2015/03 LABE . TEXT FONT IS ARIAL OR HELVETICA. CHECKED: K LAU 2015/03 . DIMENSIONS ARE IN mm. K LAU 2015/03 APPROVED: SIZE DWG NO: KISS CUT LINES © ALPHA TECHNOLOGIES LTD. SCALE: 0300189-J1 Rev B...
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Page 27: Warranty And Service Information
6� Warranty and Service Information 6�1 Technical Support Tel: +49 9122 79889 0 Mail: info@alpha-outback-energy.com 6�2 Warranty Statement For full information details contact us: Tel: +49 9122 79889 0 Mail: info@alpha-outback-energy.com 6�3 Limited Hardware Warranty AOE warrants that for a period of two (2) years from the date of shipment its products shall be free from defects under normal authorized use consistent with the product specifications and AOE's instructions, unless otherwise specified in the product manual, in which case, the terms of the manual will take precedence The warranty provides for repairing, replacing or issuing credit (at AOE's discretion) for any equipment manufac-... - Page 32 Worldwide Corporate Offices Headquarter Germany France and Benelux Russia Eastern Europe fbnl@alpha-outback-energy.com ee@alpha-outback-energy.com russia@alpha-outback-energy.com Hansastrasse 8 D-91126 Schwabach Tel: +49 9122 79889 0 Middle East Spain Africa Fax: +49 9122 79889 21 me@alpha-outback-energy.com spain@alpha-outback-energy.com Mail: info@alpha-outback-energy.com africa@alpha-outback-energy.com Alpha and Outback Energy GmbH reserves the right to make changes to the products and information contained in this document without notice. Copyright © 2020 Alpha and Outback Energy GmbH. All Rights reserved.
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