molex VHDCI Manual

Terminator press for ultra+ vhdci connector series no. 71425

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VHDCI Terminator Press

Description
Operation
Maintenance
Doc. No: ATS-622004500
Revision: H
VHDCI TERMINATOR PRESS

Order No. 62200-4500

For Ultra+™ VHDCI Connector Series No. 71425
Release Date: 08-20-01
Revision Date: 09-08-17
UNCONTROLLED COPY
Page 1 of 19

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Summary of Contents for molex VHDCI

  • Page 1: Vhdci Terminator Press

    VHDCI Terminator Press VHDCI TERMINATOR PRESS Order No. 62200-4500 For Ultra+™ VHDCI Connector Series No. 71425 Description Operation Maintenance UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 1 of 19 Revision: H Revision Date: 09-08-17...
  • Page 2: Safety Warnings And Information

    Never perform any service or maintenance other than as described in this manual. Never modify, alter or misuse the equipment Molex specifications are valid only when used with Molex terminals, applicators and tooling. Failure to observe this precaution may result in injury and property damage.
  • Page 3 Tooling Technical Assistance Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).
  • Page 4: Table Of Contents

    VHDCI Terminator Press Table of Contents Contents VHDCI TERMINATOR PRESS ............................. 1 Order No. 62200-4500 ..............................1 Safety Warnings and Information ............................2 Section 1 ................................... 5 General Description ..............................5 1.1. Description................................. 6 Features ................................6 Technical Specifications ............................ 6 Delivery Check ..............................
  • Page 5: Section 1

    VHDCI Terminator Press Section 1 General Description Description Features Technical Specifications Delivery Check Tools UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 5 of 19 Revision: H Revision Date: 09-08-17...
  • Page 6: Description

    71425-0002 The Molex 62200-4500 Termination Press was Wire Cover 71424-0001 designed as a stand alone unit. It will terminate the wires of a multi-conductor cable to the Molex Cable Type Ultra+™ VHDCI (Very High Density Cable 30AWG: Interconnect) connector (71425).
  • Page 7: Section 2

    VHDCI Terminator Press Section 2 Installation Installation Set-Up Operation UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 7 of 19 Revision: H Revision Date: 09-08-17...
  • Page 8: Principal Mechanical Parts Of The 62200-4500 Terminator Press

    VHDCI Terminator Press Principal Mechanical Parts of the 62200-4500 Terminator Press PRESS ADJUSTABLE DETENT STOP DOWN STOP CUT-OFF BLADE AND STRIPPER LEVER TOP SLIDE SHOWN IN THE OUT POSITION WIRE RETAINER HOOK NEST SPRING PAD AND WIRE COMB TERMINATION BLADE...
  • Page 9: Installation

    VHDCI Terminator Press To change the wire comb and nest spring pad follow Installation the steps below: (see Sheet 2 of the Assembly Drawing.) Place termination press on a solid level surface with enough space around it to allow for operation Remove the (2) #10 screws from the front of the and easy loading of connectors.
  • Page 10 VHDCI Terminator Press 11. Pull Bottom Slide out. WIRE RETAINER 12. Load the plug into the Plug Nest making sure HOOK PLUG NEST the appropriate side of the plug is facing down. PLUG NEST SPRING PAD See Figure 2-6. RETAINER AND WIRE COMB 13.
  • Page 11 VHDCI Terminator Press 6. Make sure the Press Detent Stop is OUT. 12. Push the Bottom Slide in. 7. Push the Bottom Slide in. 13. Pull the Top Slide out. 8. Lower the Press Ram down to insert the wires 14.
  • Page 12: Section 3

    VHDCI Terminator Press Section 3 Maintenance 3.1. Maintenance 3.2. Perishable Parts 3.3. Spare parts 3.4. Preventive Maintenance 3.5. Troubleshooting 3.6. Fault Messages UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 12 of 19 Revision: H Revision Date: 09-08-17...
  • Page 13: Maintenance

    See Chart for recommended Preventive Maintenance Schedule For efficient operation, the VHDCI Terminator Press should be cleaned daily with a soft brush to remove any debris and plating dust from the tooling area. For continuous operation this may need to be done several times a day.
  • Page 14: Preventive Maintenance

    Solution MON TUE WED THU FRI SAT SUN Cleaning Daily Lubricate Monthly Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive maintenance be kept with the tool. Troubleshooting Symptom Cause Solution More than one wire per groove. Replace wires Adjust termination depth.
  • Page 15: Section 4

    VHDCI Terminator Press Section 4 Parts Lists Assembly Drawings UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 15 of 19 Revision: H Revision Date: 09-08-17...
  • Page 16: Parts List

    VHDCI Terminator Press Parts List 62200-4500 VHDCI Terminator Press Figure 4-1 and 4-2 Item Order No Description RSP / PP Parts Quantity 11-21-6859 Top Clamp Spring 62200-4503 Top Die Plate (Modified) 62200-4504 Bottom Die Plate (Modified) 62200-4507 Nest Spring Pad (28 AWG)
  • Page 17: Assembly Drawings (Sheet 1 Of 2)

    VHDCI Terminator Press Assembly Drawings (Sheet 1 of 2) See Figure 4-2 Figure 4-1 Sheet 1 of 2 UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 17 of 19 Revision: H Revision Date: 09-08-17...
  • Page 18: Assembly Drawings (Sheet 2 Of 2)

    VHDCI Terminator Press Assembly Drawings (Sheet 2 of 2) (28 AWG) (30 AWG) (28 AWG) (30 AWG) (REF) See Figure 4-1 Figure 4-2 Sheet 2 of 2 UNCONTROLLED COPY Doc. No: ATS-622004500 Release Date: 08-20-01 Page 18 of 19 Revision: H...
  • Page 19: Section 5

    VHDCI Very High Density Cable Interconnect Wire Cover The part of a VHDCI connector that the wires are pressed into for alignment purposes prior to be terminated. The covers serve to protect the terminations. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539.

This manual is also suitable for:

62200-4500

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