Lincoln Electric Classic II F3L-1011F Operator's Manual
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Lincoln Electric Classic II F3L-1011F Operator's Manual

Lincoln Electric Classic II F3L-1011F Operator's Manual

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DC ARC WELDER WITH DEUTZ F3L-1011F ENGINE
For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
All manuals and user guides at all-guides.com
CLASSIC
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
II
™
Copyright © 2003 Lincoln Global Inc.
IM553-C
July, 2003

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Summary of Contents for Lincoln Electric Classic II F3L-1011F

  • Page 1 All manuals and user guides at all-guides.com CLASSIC IM553-C ™ DC ARC WELDER WITH DEUTZ F3L-1011F ENGINE July, 2003 For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind.
  • Page 2 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

  • Page 3: Safety

    All manuals and user guides at all-guides.com SAFETY ARC RAYS can burn. ELECTRIC SHOCK can 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a. The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot”...
  • Page 4 All manuals and user guides at all-guides.com SAFETY WELDING SPARKS can CYLINDER may explode cause fire or explosion. if damaged. 6.a. Remove fire hazards from the welding area. 7.a. Use only compressed gas cylinders If this is not possible, cover them to prevent containing the correct shielding gas for the the welding sparks from starting a fire.
  • Page 5 All manuals and user guides at all-guides.com SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier. Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté...
  • Page 6 The code number is especially important when identifying the correct replacement parts. On-Line Product Registration - Register your machine with Lincoln Electric either via fax or over the Internet. • For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

  • Page 7: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS Page Safety .........................i-iv ______________________________________________________________________________ Installation .......................Section A Technical Specifications ..................A-1 Safety Precautions....................A-2 Spark Arrester......................A-2 Location / Ventilation .....................A-2 Grounding .......................A-2 Lift Bail ......................A-2 Undercarriages....................A-2 Polarity Control and Cable Sizes ..............A-3 Pre-Operation Engine Service ................A-3 Oil........................A-3 Fuel .........................A-3...

  • Page 8: Installation

    All manuals and user guides at all-guides.com INSTALLATION TECHNICAL SPECIFICATIONS - CLASSIC II DEUTZ K1406-( ) INPUT - DIESEL ENGINE Make/Model Description Speed (RPM) Bore x Stroke Starting Capacities System Deutz 3 cylinder High Idle 1800 3.58” x 4.13 12VDC battery Fuel: 15gal.

  • Page 9: Safety Precautions

    All manuals and user guides at all-guides.com INSTALLATION SAFETY PRECAUTIONS CAUTION WARNING Do not attempt to use this equipment until you DO NOT MOUNT OVER COMBUSTIBLE SUR- have thoroughly read the engine manufacturer’s FACES. manual supplied with your welder. It includes Where there is a combustible surface directly under important safety precautions, detailed engine stationary or fixed electrical equipment, the surface...

  • Page 10: Undercarriages

    All manuals and user guides at all-guides.com INSTALLATION Undercarriages This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil. If the user adapts a non-Lincoln undercarriage, he This oil should be acceptable for most typical ambient must assume responsibility that the method of attach- temperatures.

  • Page 11: Battery Charging

    All manuals and user guides at all-guides.com Battery Charging The Classic II is equipped with a wet charged battery. The charging current is automatically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged. When replacing, jumping or otherwise connecting the battery to the battery cables, the proper polarity must be observed.

  • Page 12: Operation

    All manuals and user guides at all-guides.com OPERATION SAFETY PRECAUTIONS When an engine is started for the first time, some of the oil will be needed to fill the passages of the lubricating system. Therefore, on WARNING initial starting, run the engine for about five minutes and then stop the engine and recheck the oil.

  • Page 13: Idler

    All manuals and user guides at all-guides.com OPERATION A high open circuit voltage setting provides the soft Auxiliary Power “buttering” arc with best resistance to pop-outs pre- The AC auxiliary power, supplied as a standard, has a ferred for most welding. To get this characteristic, set rating of 3.0 kVA of 115/230V AC (60 hertz).

  • Page 14: Maintenance

    All manuals and user guides at all-guides.com MAINTENANCE SAFETY PRECAUTIONS 4. Inspect the air filter daily - more often in dusty condi- tions. When necessary, clean or replace. The filter should never be removed while the engine is running. WARNING The air filter element part number is Donaldson Have qualified personnel do the maintenance #181050 or Nelson #70206N.

  • Page 15: Commutator And Brushes

    All manuals and user guides at all-guides.com MAINTENANCE Commutator and Brushes Idler Maintenance 1. The solenoid plunger must work freely and not bind. The generator brushes are properly adjusted when the Dust the plunger about once a year with graphite welder is shipped.

  • Page 16: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 17 All manuals and user guides at all-guides.com TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE AREAS OF RECOMMENDED (SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION PROBLEMS Machine fails to hold the “heat” con- a. Rough or dirty commutator. stantly. b.
  • Page 18 All manuals and user guides at all-guides.com TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE AREAS OF RECOMMENDED (SYMPTOMS) MISADJUSTMENT(S) COURSE OF ACTION PROBLEMS Welding arc is loud and spatters a. Current setting may be too high. excessively.
  • Page 19 All manuals and user guides at all-guides.com TROUBLESHOOTING ELECTRONIC IDLER TROUBLESHOOTING GUIDE Engine Will Not Return To Idle In Approximately 15 Seconds Set Idler Control Switch To The Auto Position Remove All Weld and Auxiliary Power Loads Check Continuity of Idler Control Switch Continuity Good Open...

  • Page 20: Diagrams

    All manuals and user guides at all-guides.com DIAGRAMS WIRING DIAGRAM - CODE 10628 & 10629 CLASSIC II DEUTZ...
  • Page 21 All manuals and user guides at all-guides.com DIAGRAMS WIRING DIAGRAM - CODE 10219 & 10219CV CLASSIC II DEUTZ...
  • Page 22 All manuals and user guides at all-guides.com DIAGRAMS WIRING DIAGRAM - CODE 10220 & 10220CV CLASSIC II DEUTZ...
  • Page 23 All manuals and user guides at all-guides.com DIAGRAMS WIRING DIAGRAM - CODE 10910 CLASSIC II DEUTZ...
  • Page 24 All manuals and user guides at all-guides.com DIAGRAMS CLASSIC II DEUTZ...
  • Page 25 All manuals and user guides at all-guides.com NOTES CLASSIC II DEUTZ...
  • Page 26 All manuals and user guides at all-guides.com ● ● ● Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. ● Insulate yourself from work and ground.
  • Page 27 All manuals and user guides at all-guides.com ● ● ● Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or ● Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. ●...
  • Page 28 All manuals and user guides at all-guides.com • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...

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