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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
®
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Model SPB20 BEAST
2" Non-Metallic Clog Resistant
Heavy Duty Flap Valve Pump
®
s a n d p i p e r p u m p. c o m
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Table of Contents
Related Manuals for Idex Warren Rupp SANDPIPER Beast SPB20
Summary of Contents for Idex Warren Rupp SANDPIPER Beast SPB20
- Page 1 2” Non-Metallic Clog Resistant Heavy Duty Flap Valve Pump ISO 9001 Certified ISO 14001 Certified Warren Rupp, Inc. ® A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2017 Warren Rupp, Inc.
- Page 2 Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
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Page 3: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....4 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...8 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......11 •... -
Page 4: Explanation Of Nomenclature
Explanation of Pump Nomenclature Your Model #: (fill in from pump nameplate) Pump Product Pump Check Wetted Non-Wetted Diaphragm Backup Seat Air Valve Exhaust Port Port Design Check Valve Material Brand Line Size Valve Type Material Material Diaphragm Material Material Valve Option Option... -
Page 5: Performance
Performance SPB20 BEAST NON - METALLIC MODEL HD20F Performance Curve FLAP VALVE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. SUCTION/DISCHARGE PORT SIZE •... -
Page 6: Dimensional Drawings
Dimensional Drawings SPB20 BEAST NON-METALLIC THREADED Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm Dim B 29.70 3.00 Dim A SUCTION PORT 2" NPT 2" BSPT 20.89 17.56 DISCHARGE PORT 9.78 2" FNPT 2"... - Page 7 Dimensional Drawings SPB20 BEAST NON-METALLIC FLANGED MANIFOLD Dimensions in Inches [ ] in Millimeters. Dimensional tolerance: +/- 1/8" [ ] +/- 3mm 29.20 2X 3.77 .78 X .87 SLOTTED UNIVERSAL FLANGE FITS ANSI 125# CONNECTION OR PN10 50MM DIN CONNECTION 19.03 22.36 11.25...
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Page 8: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed The pump primes as a result of the suction stroke. The suction stroke lowers (P3) air or nitrogen. the chamber pressure increasing the chamber volume. This results in (P4) a pressure differential necessary for atmospheric pressure to push the... -
Page 9: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer 4. Lubricator Note: Surge Suppressor and Unregulated Air Piping, including air line, Supply to Surge must be supported after Suppressor the flexible connections. Pipe Connection Compound (Style Optional Gauge Shut-Off Flexible Connector... -
Page 10: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. - Page 11 Composite Repair Parts Drawing Threaded OPTIONAL 90 ROTATION TORQUE SETTING TABLE in-lbs ANSI/DIN Flange Manifold Option 16.9 Item #14: use 242 Loctite or equivalent anaerobic adhesive during installation Item #16: use 242 Loctite or equivalent anaerobic adhesive during installation Item #47: if studs are replaced use 277 Loctite or equivalent anaerobic adhesive during installation sandpiperpump Model SPB20 Non-Metallic •...
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Page 12: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Item Part Number Description 685.059.120 Rod, Diaphragm ** 031.140.000 Air Valve Assembly (Integral Muffler) 710.021.115 Screw, Pan Head 031.141.000 Air Valve Assembly (No Muffler) 720.004.360 Seal, U-cup 095.110.558 Pilot Valve Assembly 720.076.360 Seal, Clean Out Cap, Buna-N 114.024.551 Intermediate Assembly... - Page 13 Service & Repair Kits 476.353.000 Air End Kit Seals, O-rings, Gaskets, Retainer Rings, Aluminum Sleeve and spool set, pilot valve assembly 476.353.162 Air End Kit Seals, O-rings, Gaskets, Retainer Rings, Brass/Stainless Sleeve and spool set, pilot valve assembly 476.396.360 Wetted End Kit For Model For Model SPB20FPPB0SS000NR1/SPB20FPPB0SS000UR1 Buna-N Diaphragms, Hinge Pads, Seals, Wear Pads and Sealing Rings 476.396.363...
- Page 14 Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber • Delrin and Hytrel are registered tradenames of E.I. DuPont. and some purchased items Color coded: BLUE 010..Cast Iron 365..Neoprene Rubber • Nylatron is a registered tradename 015..Ductile Iron Color coded: GREEN of Polymer Corp.
- Page 15 Air Distribution Valve Assembly Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove air valve from pump (1). Step 2: Remove retainer (1-E). Step 3: Remove end caps (1-C). Step 4: Remove spool part of (1-A) Inspect for wear or damage. Step 5: Press sleeve part of (1-A) from body (1-B) Inspect for wear or damage.
- Page 16 Air Valve with Stroke Indicator Assembly Note: Stroke Indicator is standard on Spill Containment models Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: air valve from pump (1). Step 2: Remove retainer (1-E). Step 3: end caps (1-C) & bumpers (1-E) inspect o-rings 1-G. Step 4: Remove spool part of (1-A) Inspect for wear or damage.
- Page 17 Pilot Valve Assembly Pilot Valve Servicing Pilot Valve Assembly Parts List With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (2-F). 095-110-558 Pilot Valve Assembly Step 2: Remove sleeve (2-B), inspect O-Rings (2-C), 095-095-558 Valve Body replace if required.
- Page 18 Intermediate Assembly Intermediate Assembly Drawing Step 1: Remove plunger, actuator (36) from center of intermediate pilot valve cavity. Step 2: Remove ring, retaining (38), discard. Step 3: Remove bushing, plunger (7), inspect for wear and replace if necessary with genuine parts. Step 4: Remove O-ring (30), inspect for wear and replace if necessary with genuine parts.
- Page 19 Diaphragm Service Drawing, Non-Overlay Torque: 480 in-lbs. sandpiperpump Model SPB20 Non-Metallic • spb20fnmdl1sm-rev0422...
- Page 20 Diaphragm Servicing Step 1: With manifolds and outer chambers Step 7: Install diaphragm rod assembly removed, remove diaphragm assemblies from into pump and secure by installing the outer diaphragm rod. DO NOT use a pipe wrench or similar chamber in place and tightening the capscrews. tool to remove assembly from rod.
- Page 21 Liquids - Common Safety Requirements, to verify conformance. October 20, 2005 Date of issue Signature of authorized person Director of Engineering Authorised Representative: Title IDEX Pump Technologies R79 Shannon Industrial Estate February 27, 2017 Shannon, Co. Clare, Ireland Date of revision Attn: Barry McMahon Revision Level: F...