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Related Manuals for Idex TREBOR 110R
Summary of Contents for Idex TREBOR 110R
- Page 1 Phone: 800-669-1303 or 801-561-0303 Fax: 801-255-2312 e-mail: treborservice@idexcorp.com MODEL 110R PUMP Operation / Maintenance Manual SERIAL NUMBER (located on top of product): 1/29/2014 – M110R-B PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S. 05370507...
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Page 2: Table Of Contents
CONTENTS INSTALLATION ......................3 UNPACKING ...................... 3 TIE BOLT TOQUE ....................3 UTILITIES / HOOK-UP ..................3 CHECK MUFFLER OPERATION ............... 5 1.4.a Purpose ....................5 1.4.b Adjustment ..................... 5 OPTIONS ........................6 FLUID PORT CONNECTION OPTIONS ............6 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP ........6 START-UP ........................ -
Page 3: Installation
INSTALLATION UNPACKING After unpacking, the pump should be checked for any damage that may have occurred during shipment. Damage should be reported to the carrier immediately. The following items should be contained within the shipping container: Item Description 110R Model 110R Pump M110R Operation/Maintenance Manual C0135... - Page 4 Figure 1-1 ATTENTION: The pump should be operated with clean, dry air or nitrogen. Particulate, water and oils in the air supply can damage the pump. NOTE: 1. It is recommended that a filter be placed on the discharge side of the pump. 2.
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Page 5: Check Muffler Operation
See Section 4.1 Preventative Maintenance Schedule for additional requirements for high temperature applications. CHECK MUFFLER OPERATION 1.4.a Purpose Permits pump to operate reliably in systems that incorporate a discharge fluid “dead head” condition. (Fluid discharge line closed while pump air supply remains on.) ... -
Page 6: Options
OPTIONS FLUID PORT CONNECTION OPTIONS NOTE: Use O-ring to seal stainless steel or other rigid plumbing. Available Options Flare style tube adapter.….3/8” and 1/2" Figure 2-1 NOTE: 3/8” tube is not recommended for inlet of pump. FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP Surge Suppressor Assembled Height: IN (CM) MODEL SS40... -
Page 7: Start-Up
START-UP Pump air supply pressure should be regulated Open the fluid suction (IN) line valve, if necessary. Open the fluid discharge (OUT) line valve, if necessary. Start with air regulator at low pressure setting. Increase or decrease pressure to attain desired flow, up to 60 psig (4.1 bar) at the pump. - Page 8 Figure 3-1: Pressure & Capacity Chart NOTE: Test information is based on specific conditions and limited sampling. Use for general reference only. PAGE 8 MODEL 110R PUMP OPERATION / MAINTENANCE MANUAL...
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Page 9: Maintenance
MAINTENANCE Trebor pump maintenance can be divided into two categories: air system maintenance and fluid system maintenance. The purpose of air system maintenance is to prevent air system failures such as stalling or erratic cycling. The purpose of fluid system maintenance is to maintain suction and lift capabilities. - Page 10 MODEL 110R Maintenance Schedule Normal Operating Conditions Tie Bolt Torque (32 lb-in) Detent (<60 CPM) Shuttle Spool and Detent (>60 CPM) Check Balls and O-Rings Shaft Seal and Shaft Diaphragms and Main Seals I=Inspect, R=Replace Normal operating conditions are those not described in the Extreme Operating Conditions below *Required if operating temperature exceeds 60°C or thermal cycling occurs Extreme Operating Conditions* Tie Bolt Torque (32 lb-in)
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Page 11: Preventive Maintenance Record
4.1.a Preventive Maintenance Record Company Name: _____________________________________________________ Company Address: _____________________________________________________ _____________________________________________________ Product: _________________ Serial Number: ________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________ ________________________________________ Date: ________ Tech: _____ Notes: ________________________________________... -
Page 12: Recommended Spare Parts
RECOMMENDED SPARE PARTS KR110R-00-B Spares Rebuild Kit, which includes: Part No Description KD110-00-A Diaphragm Kit Includes: 98001423 O-Ring J0090 Diaphragm Set KM110R-00-A Maintenance Kit Includes: 11001210 Shuttle Assembly 11001230 Detent Assembly 11001015 Protective Cap Set 11001220 Pilot Valve 1110A0035 Shaft 98001167 Shaft Seal 98002318... -
Page 13: Parts Illustration
PARTS ILLUSTRATION MODEL 110R PUMP OPERATION / MAINTENANCE MANUAL PAGE 13... -
Page 14: Parts List
PARTS LIST PART NO DESCRIPTION MATERIAL YEAR # J0092 Body PTFE 1110B0012 Suction Sleeve PTFE 98002318 O-Ring, PTFE Check Valve PTFE J0097 Check Ball 1110B0013 Discharge Sleeve PTFE J0100 Seal, Check Bore Cap PTFE J0101 Check Bore Cap PTFE 98001167 Shaft Seal PTFE 1110A0035... -
Page 15: Body Disassembly
Remove tie bolt caps from both heads. Remove un-tact flanged nuts from the tie bolt assemblies (Master Head side). Using both 3/8” nut drivers. Leave tie bolts in place. Lay the pump on the slave head side. ... -
Page 16: Assembly
ASSEMBLY 4.8.a Head Assemblies Pilot Valve (Both Heads) Install the pilot valves with 2 wraps of TFE thread tape in each head. Figure 4-1 Shuttle Assembly (Master Head) NOTE: Ensure that the shuttle spool moves freely inside the shuttle sleeve prior to installation. -
Page 17: Body Assembly
4.8.b Body Assembly NOTE: Check sleeves that fit too tightly for easy installation should be placed in a freezer prior to assembly to assist insertion. Figure 4-2 Insert suction sleeve, check ball and O-ring carefully into check bore. NOTE: The Suction Sleeves have a shoulder diameter larger than their body diameter. -
Page 18: Final Assembly
Figure 4-3 Remove bullet and thread on remaining push plate, tighten per previous practice. 4.8.c Final Assembly Insert tie bolt assemblies through slave head and lay flat with tie bolts sticking Place main seal O-ring into the main seal groove in slave head. ... -
Page 19: Testing
TESTING 4.9.a Performance Test With the air supply at 0 psi open the air supply valve Increase the air pressure until the pump starts to cycle Record the start pressure, Target = <20psig Pump must prime once even cycling is achieved ... -
Page 20: Troubleshooting
TROUBLESHOOTING Pump Will Not Start, Fails to Operate Cause: Solution: Must be 10-15 psi greater than fluid discharge line Insufficient air pressure. pressure. See performance Chart (Section 3.2) for requirements. Insufficient air volume. Clean shuttle spool/detent and sleeve until free movement Dirty or damaged shuttle valve. - Page 21 Erratic Cycling Cause: Solution: Tighten; or remove and wrap with TFE thread tape prior to Leaking shuttle cap. tightening. Reduce fluid restriction. Fluid supply line restricted (cavitation). Reduce distance, height of suction head. Increase diameter of suction supply line (reduces restriction).
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Page 22: Warranty
WARRANTY MODEL 110R PUMP TREBOR International, Inc. warrants to the purchaser of new equipment manufactured by TREBOR to be free from defects in material and workmanship when used for its intended purpose under normal operating conditions, and maintained according to the Operation/Maintenance Manual. TREBOR’s obligation under this warranty is limited to repairing or replacing, at TREBOR’s option and at the TREBOR factory, any part or parts thereof which shall, within 1 year after delivery thereof to the original purchaser, be... -
Page 23: Contact Information
CONTACT INFORMATION GENERAL CONTACT INFORMATION Web: www.treborintl.com Phone Number: (801) 561-0303 Toll Free Number: (800) 669-1303 Fax Number: (801) 255-2312 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: (801) 244-6156 REGIONAL REPRESENTATIVES Web:...