Page 1: Table Of Contents
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2001 T –...
Page 2: Safety Information
PDP-503CMX, PDP-503MXE, PDA-5002 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
Page 3 PDP-503CMX, PDP-503MXE, PDA-5002 1.2 PRODUCT SAFETY NOTICE Many electrical and mechanical parts in PIONEER set have special Leakage Current Cold Check safety related characteristics. These are often not evident from With the AC plug removed from an AC power source, place a visual inspection nor the protection afforded by them necessarily jumper across the two plug prongs.
Page 4 PDP-503CMX, PDP-503MXE, PDA-5002 1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT 7 Charged Section 7 High Voltage Generating Point The places where the commercial AC power is used without The places where voltage is 100V or more except for the charged passing through the power supply transformer.
Page 5 PDP-503CMX, PDP-503MXE, PDA-5002...
Page 6: Exploded Views And Parts List
Therefore, when replacing, be sure to use parts of identical designation. • Screws adjacent to mark on the product are used for disassembly. 2.1 PLASMA DISPLAY (PDP-503CMX and PDP-503MXE) 2.1.1 PACKING PDP-503CMX Only PDP-503MXE...
Page 7 See Contrast table (2) Ferrite Core See Contrast table (2) Caution Sheet ARM1200 Caution Sheet ARM1194 (2) CONTRAST TABLE PDP-503CMX/LUCB and PDP-503MXE/YVLDK are constructed the same except for the following : Part No. Mark Symbol and Description PDP-503CMX PDP-503MXE Remarks LUCB...
Page 8 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.2 UNDER LAYER SECTION (1) Refer to next page. Upper side • UNDER LAYER SECTION (1) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Wire Saddle AEC1878 CLAMP A Assy AWZ6650 CLAMP B Assy...
Page 9 PDP-503CMX, PDP-503MXE, PDA-5002 Caution in Replacement of Panel Chassis (50) Assy Service Panel Assy (AWU1040) is all common use parts of for business, public use and module. Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1878)as follows.
Page 10 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.3 UNDER LAYER SECTION (2) 5 or 6 Upper side 7 or 8 • UNDER LAYER SECTION (2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. ADR CONNECT A Assy AWZ6626 6 BRIDGE B Assy...
Page 11 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.4 UNDER LAYER SECTION (3) Upper side Upper side...
Page 12 PDP-503CMX, PDP-503MXE, PDA-5002 • UNDER LAYER SECTION (3) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. DIGITAL VIDEO Assy AWV1903 J202 Flexible Flat Cable ADD1183 J209 Flexible Flat Cable ADD1191 MX AUDIO Assy AWZ6644 X DRIVE Assy...
Page 13 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.5 UNDER LAYER SECTION (4) Upper side Upper side • UNDER LAYER SECTION (4) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Scan IC Spring (L) ABK1026 DIGITAL VIDEO Assy AWV1903 Scan IC Spring (R)
Page 14 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.6 UNDER LAYER SECTION (5) Upper side 2 (Upper Side) 3 (Bottom Side) • UNDER LAYER SECTION (5) PARTS LIST Mark No. Description Part No. RESONANCE Assy AWZ6630 SUB ADDRESS A Assy AWZ6646 SUB ADDRESS B Assy...
Page 15 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.7 UNDER LAYER SECTION (6) Upper side 29 35 9 34 D8 D9 3 36 • UNDER LAYER SECTION (6) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. ADR CONNECT A Assy AWZ6626...
Page 16 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.8 MIDDLE LAYER SECTION (1) • MIDDLE LAYER SECTION (1) PARTS LIST Mark No. Description Part No. Card Corner Holder BEC1144 Niplocker BEC1136 Front Chassis H ANA1683 Sub Frame L ANG2455 Sub Frame R ANG2456 FPC Cushion...
Page 17 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.9 MIDDLE LAYER SECTION (2) • MIDDLE LAYER SECTION (2) PARTS LIST Mark No. Description Part No. IR Assy AWZ6643 MX LED Assy AWZ6642 J113 Wire J ADX2699 KEY CONNECTOR Assy AWZ6638 IR Holder ANG2494 Nyron Rivet...
Page 18 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.10 MIDDLE LAYER SECTION (3) Bottom Side RGB Assy J201 J201 • MIDDLE LAYER SECTION (3) PARTS LIST Mark No. Description Part No. RGB Assy AWZ6632 SLOT CONNECTOR Assy AWZ6634 Spacer AEC1065 Card Spacer AEC1882 RGB Base...
Page 19 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.11 MIDDLE LAYER SECTION (4) Upper Rear Side Upper Side • MIDDLE LAYER SECTION (4) PARTS LIST Mark No. Description Part No. Terminal Panel M ANG2452 Slot Spring (Under) ABK1028 Slot Spring (Upper) ABK1024 Card Spacer AEC1898...
Page 20 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.12 UPPER LAYER SECTION (1) J201 J201 J201 J202 J113...
Page 21 PDP-503CMX, PDP-503MXE, PDA-5002 • UPPER LAYER SECTION (1) PARTS LIST Mark No. Description Part No. I/O Assy AWZ6631 CONTROL Assy AWZ6633 SP OUT R Assy AWZ6636 SP OUT L Assy AWZ6635 Power Switch (S1) BSM1006 AC Inlet with Filter (CN1)
Page 22 PDP-503CMX, PDP-503MXE, PDA-5002 2.1.13 UPPER LAYER SECTION (2) J101 J104 • UPPER LAYER SECTION (2) PARTS LIST Mark No. Description Part No. 100V SW Power Supply Module AXY1053 SW101 Ferrite Core (L3) ATX1037 Ferrite Core (L2) ATX1039 200V Binder AEC-093...
Page 23 Screw ABZ30P050FZK Screw VMZ30P060FZK Energy Star Label AAX2856 Display Label See Contrast table (2) (2) CONTRAST TABLE PDP-503CMX/LUCB and PDP-503MXE/YVLDK are constructed the same except for the following : Part No. Mark No. Symbol and PDP-503CMX PDP-503MXE Remarks Description LUCB...
Page 24 See Contrast table (2) Screw BMZ30P060FZK Screw TBZ40P080FZK PDP-503CMX Screw AMZ30P060FZK Only (2) CONTRAST TABLE PDP-503CMX/LUCB and PDP-503MXE/YVLDK are constructed the same except for the following : Part No. Mark Symbol and Description PDP-503CMX PDP-503MXE Remarks LUCB YVLDK Solder Warning Label...
Page 25 PDP-503CMX, PDP-503MXE, PDA-5002 2.2 PDA-5002 2.2.1 PACKING • PACKING PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Packing Case AHD3096 Vinyl Bag AHG-064 Sheet AHG1315 Operating Instructions ARC1504 BNC/Pin Conversion Adapter AKX1052 (Spanish/Italian/Dutch) Screw BMZ30P060FZK Operating Instructions...
Page 26: Block Diagram And Schematic Diagram
PDP-503CMX, PDP-503MXE, PDA-5002 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER CLK/LE VADR2 VADR2 CLK/LE VADR2 IC6501 IC6601 VADR2 ADDRESS CONNECT B...
Page 27 PDP-503CMX, PDP-503MXE, PDA-5002 3.1 BLOCK DIAGRAM 3.1.1 OVERALL BLOCK DIAGRAM DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER CLK/LE CLK/LE VADR2 VADR2 VADR2 IC6801 IC6901 VADR2 BUFFER IC...
Page 28 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.2 RGB ASSY IC5102 (PE5066ACK) SD RAM IC101 SD RAM VCLK(132) DEO(99) HDO(98) VDO(97) RAO[0:7]RBO[0:7] GAO[0:7]GBO[0:7] (LCX541) BAO[0:7]BBO[0:7] Selector IC5001 Buffer (???????) IC102 I/O ASSY (LCX125) CLK SEL IC4603 IC4004 (CXA3516R) 13.5V V+12V V+12V A/D PLL AMP...
Page 29 PDP-503CMX, PDP-503MXE, PDA-5002 DIGITAL VIDEO ASSY SD RAM SD RAM RGB ASSY 100MHz X'tal RA[0:9]RB[0:9] GA[0:9]GB[0:9] MCLKI(242) BA[0:9]BB[0:9] IC31 CLKOUT(88) (1/2) RAI[0:7]RBI[0:7] DEO(92) GAI[0:7]GBI[0:7] HDO(91) VD Shift BAI[0:7]BBI[0:7] OSDH(62) VDO(90) CLKI(286) HDI(297) IC5301 IC5602 DEI(296) VDI(299) (PD6357B) (MEM29L800TA-90PFIN) IC30 HIS(300)
Page 30 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.3 DIGITAL VIDEO ASSY RGB ASSY DIGITAL VIDEO ASSY 3.3V 2.5V 3.3V IC1301 (IC31 L) (PD6358) Address Data RGB 2 phase 10 bit DRAM ADR CONNECT A - D Assy (Left section) Line IC5301 Buffer (PD6357) IC30...
Page 31 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.4 X DRIVE ASSY...
Page 32 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.5 Y DRIVE ASSY IC5V IC2504 Photo Coupler TC74ACT540FT Photo Coupler Photo Coupler OC2-1 To SCAN ASSY Photo Coupler (Lower) Photo Coupler Photo Coupler Photo Coupler Photo Coupler IC2501,IC2502, IC2001 IC2505,IC2510, TC74ACT541FT IC2512,IC2513, IC2514,IC2525, HCPL-M611 To SCAN ASSY...
Page 33 PDP-503CMX, PDP-503MXE, PDA-5002 VSUS Q2204 YPR-U1 YPR-U2 Q2205 IC2203 TND301S K2203 SUSOUT A 37-40 IC2212 TND301S 29,30 Q2219 K2220 PSUS Q2218 Q2216 Q2215 Y CONNECTOR IC2213 ASS'Y TND301S Vsus Q2221 Q2220 K2212 SUSOUT B 37-40 IC2216 TND301S 29,30 Q2228 Q2217...
Page 34 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.6 MX AUDIO ASSY...
Page 35 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.7 SUB ADDRESS A and B ASSYS +60V Current - Voltage Over Current DET. Block Convert Block ADRGND CN8801 R8801 - R8805 Q8801 H : V MID CLAMP OFF L : V MID CLAMP ON ADR Output P.D.
Page 36 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.8 RESONANCE ASSY CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. ICP-S1.0 MFD +60V BY ROHM CO., LTD. FOR IC6704. +60V +60V ICP-S1, 0 +60V CN6702 IC6704 C6703 - C6708...
Page 37 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.9 ADR CONNECT A, B, C and D ASSYS Address Module Address Module Address Module Address Module Address Module (TCP) (TCP) (TCP) (TCP) (TCP) ADR OUT BRIDGE ASSY ADR PD OPEN PD Q6502, Q6503 LBLK HBLK DATA_R...
Page 38 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.11 VIDEO CARD (PDA-5002) HD_PLKU : SDIN_SEL1 (pin 18) IC7410 pin 7 → No.12 VD_PLKU : IC7410 pin 5 → No.12 Input5 SELECT : Lo SCDT : OTHERS : Hi Hi : Active Link Lo : Inactive Link...
Page 39 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.12 VIDEO SIGNAL ROUTE...
Page 40 PDP-503CMX, PDP-503MXE, PDA-5002 3.1.13 SYNC SIGNAL ROUTE...
Page 41 PDP-503CMX, PDP-503MXE, PDA-5002 3.2 WAVEFORMS RGB ASSY CH1 : IC5505 - pin 29 (SCL) CH1 : IC5505 - pin 1 (TXD) CH2 : IC5505 - pin 30 (SDA) CH2 : IC5505 - pin 2 (CLK) V: 5V/div. H: 500µsec/div. V: 5V/div. H: 100µsec/div.
Page 42 PDP-503CMX, PDP-503MXE, PDA-5002 DIGITAL VIDEO ASSY K1327 (VDI) K1326 (DEI) K1308 (VDRB) K1328 (HDI) K1333 (VCLKL) IC1501 - pin 15 (LBLK) V: 2V/div. H: 4msec/div. V: 2V/div. H: 4µsec/div. V: 2V/div. H: 2msec/div. K1327 (VDI) K1326 (DEI) K1308 (VDRB) K1328 (HDI)
Page 43 PDP-503CMX, PDP-503MXE, PDA-5002 ADR CONNECT A - D SUB ADDRESS A, B RESONANCE ASSY ASSY ASSY CH1 : IC6702 - pin 2 CH1 : IC6501 - pin 8 (CLK) CH1 : IC8801 - pin 3 CH2 : IC6701 - pin 2...
Page 44 PDP-503CMX, PDP-503MXE, PDA-5002 VIDEO CARD (PDA-5002) IC7002 - pin 7 (VY) K7301 (CR) CH1 : IC7408 - pin 14 (VD_PLK) CH1 : IC7408 - pin 18 (CLK_PLK) V: 200mV/div. H: 20µsec/div. V: 200mV/div. H: 20µsec/div. CH2 : IC7408 - pin 15 (HD_PLK)
Page 45 PDP-503CMX, PDP-503MXE, PDA-5002 RGB VIDEO Signal Waveforms Waveform at Power ON Reset 2, D+2.5V, D+3.3V A+3.3V, D+2.5V, D+3.3V Wide UCOM, Reset 2, D+3.3V IC100 clk, Reset 2, D+3.3V V: 2V/div. H: 20msec/div. V: 2V/div. H: 50msec/div. V: 2V/div. H: 20msec/div.
Page 46 PDP-503CMX, PDP-503MXE, PDA-5002 Information Point Information Trigger Signal (CH4) CN4103 - pin 2 Synchronize with K4805 (HD_PLL) Synchronize with K4805 (HD_PLL) CN4004 - pin 1 Synchronize with K4805 (HD_PLL) IC4402 - pin 17 IC4603 - pin 133 Synchronize with K4805 (HD_PLL)
Page 47 PDP-503CMX, PDP-503MXE, PDA-5002 CN4103 - pin 2 IC5301 - pin 276 IC4603 - pin 113 CN5702 - pin 26 V: 200mV/div. H: 10µsec/div. V: 1V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. CN4004 - pin 1 IC5701 - pin 30...
Page 48 PDP-503CMX, PDP-503MXE, PDA-5002 IC4803 - pin 11 IC4402 - pin 31 K5314 (DE_SEL), K5315 (HD_SEL), K5314 (DE_SEL), K5315 (HD_SEL), V: 200mV/div. H: 4msec/div. V: 200mV/div. H: 4msec/div. K5316 (VD_SEL), K5317 (HD_30) K5316 (VD_SEL), K5317 (HD_30) V: 5V/div. H: 2msec/div. V: 5V/div. H: 2msec/div.
Page 49 PDP-503CMX, PDP-503MXE, PDA-5002 Sustain Waveforms Drive Pulse Waveforms Sustain Waveform (1 field) Sustain Waveform (1 sub-field) Y Drive Pulse Control Waveform (1 field) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 2msec/div.
Page 50: Pcb Parts List
PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List. ÷ The mark found on some component parts indicates the importance of the safety factor of the part.
Page 51 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. C6041,C6042,C6051,C6052 ACG1088 OTHERS (0.1µF/250V) CN6431 PH CONNECTOR B4B-PH-SM3 C6004,C6005,C6009,C6013,C6015 CCSRCH151J50 C6026,C6027,C6038,C6040,C6044 CCSRCH151J50 C6048,C6054,C6058,C6059 CCSRCH151J50 C6007,C6008,C6014,C6019,C6025 CCSRCH181J50 BRIDGE C ASSY C6028,C6035,C6039,C6046,C6047 CCSRCH181J50 SEMICONDUCTORS C6056,C6057 CCSRCH181J50 D6441,D6442 D1FL20U(S) C6003,C6006,C6017,C6018,C6020...
Page 52 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. OTHERS RESISTORS CN6481 PH CONNECTOR B4B-PH-SM3 R6618-R6622,R6624,R6626,R6628 RAB4C100J R6630,R6631,R6633-R6637,R6639 RAB4C100J R6641,R6643,R6645,R6647 RAB4C100J R6616 RAB4C473J Other Resistors RS1/16S CLAMP D ASSY SEMICONDUCTORS OTHERS D6491,D6492 D1FL20U(S) CN6601 55P CONNECTOR...
Page 53 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. OTHERS OTHERS CN6901 55P CONNECTOR AKM1202 K3001,K3003,K3004,K3008,K3010 AKX9002 TEST PIN K3012-K3015,K3017,K3018 AKX9002 TEST PIN CN3001 30P CONNECTOR KF050HA30L RESONANCE ASSY SEMICONDUCTORS IC6704 (1A/50V) ICP-S1.0 [X SUS BLOCK]...
Page 54 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. R3802 RS1/16S5601F RESISTORS R3738,R3739 RS1/2S102J R3183,R3184,R3187 (15Ω) ACN1156 R3800,R3801 RS1/2S823J R3113,R3114,R3121,R3122,R3126 RAB4C100J VR3701 (1kΩ) ACP1089 R3132,R3140,R3141 RAB4C100J Other Resistors RS1/16S R3212,R3217,R3230,R3234,R3237 RS1/10S184J R3240,R3242,R3245 RS1/10S184J OTHERS R3250-R3253 RS1/16S3300F...
Page 55 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. Q2210-Q2212 FS16VS-9 OTHERS Q2209 HN1B04FU SPACER AEH1049 D2225 1SS184 K2211,K2214-K2217 TEST PIN AKX9002 D2202,D2204 1SS226 KN2201-KN2210 GROUND PLATE ANK-142 D2211 1SS355 CN2201 15P PLUG KM250MA15 CN2202 3P PLUG...
Page 56 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. COILS SUB ADDRESS A ASSY L2701 RADIAL LEAD INDUCTOR ATH1110 SEMICONDUCTORS IC8801,IC8802,IC8804 M5223AFP CAPACITORS IC8803 TC74VHC74FT C2701,C2735 (22µF/315V) ACH1345 Q8801,Q8802 2SA1163 C2706,C2725,C2737 CEHAT101M16 Q8803-Q8805,Q8808 2SC2712 C2709,C2718,C2720,C2739,C2745 CEHAT101M25...
Page 57 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS CAPACITORS C8906 CCSRCH101J50 C1123,C1124 CCSRCH7R0D50 C8922 CEHV100M16 C1101 CEV101M4 C8904 CEHV100M35 C1102,C1109,C1110,C1112-C1116 CKSRYB102K50 C8901,C8908 CEHV470M16 C1129-C1132 CKSRYB102K50 C8907 CEVNP2R2M35 C1117,C1121 CKSRYB103K50 C8902,C8903,C8905,C8909-C8917 CKSRYF104Z16 C1120 CKSRYB472K50 C8920,C8921...
Page 58 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. [DIGITAL BLOCK] [D-D CONVERTER BLOCK] SEMICONDUCTORS SEMICONDUCTORS IC1802 FS781BZB Q1902,Q1905,Q1907 2SC2712 IC1704 NC7SZ08P5 Q1903 DTC143EK IC1301,IC1401 PD6358A Q1901,Q1904,Q1906 HN1C01FU IC1703 PE5064A D1903-D1906,D1911,D1912 1SS355 IC1501,IC1502,IC1601,IC1602 TC74VCX541FT D1908 HZU2.2B...
Page 59 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. IC4109 TC74VHCT541AFT Q4412 HN1A01FU IC4101,IC4102 UPC4570G2 Q4404 HN1B04FU Q4114 2SC2412K Q4410 HN1C01FU Q4102 DTA143EK D4401 1SS226 Q4103,Q4117 DTC143EK Q4104-Q4106,Q4108,Q4111,Q4112 HN1B04FU CAPACITORS C4406,C4412,C4458 CEHAT100M50 Q4101,Q4113 HN1C01FU C4405 CEHAT101M16...
Page 60 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. C4624,C4625,C4629-C4633 CKSRYF104Z16 OTHERS C4636,C4637,C4641-C4646 CKSRYF104Z16 K4801,K4802,K4805,K4806 AKX9002 C4648-C4650,C4653-C4655 CKSRYF104Z16 TEST PIN C4657-C4661,C4663,C4677-C4679 CKSRYF104Z16 K4809,K4810 TEST PIN AKX9002 CN4801 8P PLUG CKS3130 RESISTORS R4612,R4623,R4625,R4629,R4632 RAB4C101J R4636,R4639,R4641,R4643,R4647 RAB4C101J R4653,R4657...
Page 61 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. OTHERS CAPACITORS K5314-K5317 TEST PIN AKX9002 C5601 CCSRCH102J50 X5301 CRYSTAL RESONATOR ASS1161 C5615,C5616 CCSRCH7R0D50 (100.00MHz) C5611 CKSRYB472K50 C5612 CKSRYF103Z50 C5604,C5606,C5608,C5610,C5613 CKSRYF104Z16 C5617-C5619 CKSRYF104Z16 [MAIN UCOM BLOCK] SEMICONDUCTORS...
Page 62 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. C8612,C8619 CKSQYF105Z16 RESISTORS C8616,C8621 CKSRYB103K50 R8006 RAB4C102J C8625 CKSRYB222K50 Other Resistors RS1/16S C8623,C8624 CKSRYB473K50 C8601,C8608 CKSRYF103Z50 OTHERS RESISTORS CN8001,CN8002 MINI JACK AKN1070 CN8003 9P D-SUB SOCKET AKP1213...
Page 63 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. SIDE KEY ASSY IR ASSY SWITCHES SEMICONDUCTORS S8251-S8261 ASG1088 Q8551 2SC2712 D8552 1SS226 D8551 1SS355 OTHERS CN8251 8P FFC CONNECTOR AKM1207 CAPACITORS C8551 CEV470M6R3 C8553 CKSQYB472K50 C8552...
Page 64 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS [3D Y/C BLOCK] C7002,C7006 CEANP470M25 SEMICONDUCTORS C7003,C7012,C7015 CEAT100M50 IC7203 IS41C16256-35K C7004,C7007,C7010,C7011,C7014 CEAT220M50 IC7201 ML6428CS-1 C7013,C7016 CEAT4R7M50 IC7202 UPD64082GF-3BA C7017,C7020 CKSQYB105K10 Q7201-Q7203,Q7206,Q7209,Q7211 2SA1037K Q7208 2SC2412K C7009 CKSRYB103K50...
Page 65 PDP-503CMX, PDP-503MXE, PDA-5002 Mark No. Description Part No. Mark No. Description Part No. C7323 CEAT4R7M50 CAPACITORS C7304 CEATR47M50 C7504,C7539 CEAT101M6R3 C7318,C7320,C7327,C7331,C7338 CKSQYB105K10 C7501,C7511 CEAT221M16 C7303 CKSRYB103K50 C7506,C7508,C7510,C7514,C7516 CEAT470M25 C7319,C7321,C7328,C7332,C7336 CKSRYB104K16 C7520,C7524,C7526,C7528,C7530 CEAT470M25 C7532,C7534,C7536,C7541,C7543 CEAT470M25 C7334 CKSRYB223K50 C7301,C7306-C7315,C7317,C7322 CKSRYF104Z16 C7545 CEAT470M25...
Page 66: Adjustment
PDP-503CMX, PDP-503MXE, PDA-5002 6. ADJUSTMENT 6.1 SERVICE FACTORY MODE Perform the operations of Service Factory mode using the Remote Control Unit provided with the Plasma Display (AXD1459). 6.1.1 State Transition Diagram Normal Operation At standby Mode (within 3 sec.) "Menu" key (AA8B) STANDBY/ON (AA1C) ‘...
Page 67 PDP-503CMX, PDP-503MXE, PDA-5002 • AXD1459 (PDP-503CMX) POWER POWER MENU SCREEN DISPLAY CALL SIZE SCREEN SIZE FULL AUTO FULL AUTO ZOOM ZOOM DISPLAY CALL SURROUND MUTE MODE MUTE SOUND AUDIO SOUND VOLUME MENU VOLUME AV MEMORY SURROUND MODE AV SELECT AUDIO •...
Page 68 PDP-503CMX, PDP-503MXE, PDA-5002 Caution of Operation of the Remote Control Unit • In the service factory mode, use the key which does not exist in a remote control unit (AXD1459) attached to this product as the direct selection key of item when selects each item. These keys can use with the attached remote control units (AXD1432 and AXD1673) in the PDP-501HD and PDP-502HD.
Page 69 PDP-503CMX, PDP-503MXE, PDA-5002 6.1.2 Adjustment Items Table of Service Factory SLOT Adjustment Range Name OSD Display Name RS-232C Command Service Factory Operation (OFFSET Reference Value) Y-DELAY REF/OFS-SLOT-1 0 to 15 [8] YOUTLEV Y-OUT LEVEL REF/OFS-SLOT-2 0 to 63 [32] TINT...
Page 70 PDP-503CMX, PDP-503MXE, PDA-5002 COLOR TEMP (VIDEO OPTION) Adjustment Range Name OSD Display Name RS-232C Command Service Factory Operation (OFFSET Reference Value) COLOR COLOR VOP-CT-3 0 to 255 [128] IC102 TINT TINT VOP-CT-4 0 to 255 [128] MCONTRAST CONTRAST VOP-CT-1 0 to 255 [128]...
Page 71 PDP-503CMX, PDP-503MXE, PDA-5002 6.1.4 Display Description of Service Factory Menu 1. In Adjustment Item ∗ O F S – S L O T – – I N 4 – 0 4 – Display color : White Halftone : Blue (second row/15th row...
Page 72 PDP-503CMX, PDP-503MXE, PDA-5002 2. INFORMATION ∗ I N F O – – I N 4 – 0 2 – V E R S I O N ∗ ∗ ∗ M A I N U C O M ∗ ∗ ∗...
Page 73 PDP-503CMX, PDP-503MXE, PDA-5002 3. OSD Display in INFORMATION VERSION ∗ I N F O – – I N 4 – 0 2 – V E R S I O N ∗ ∗ ∗ M A I N U C O M ∗...
Page 74 PDP-503CMX, PDP-503MXE, PDA-5002 TEMPERATURE ∗ I N F O – – I N 4 – 0 2 – • Each display is the value of A/D input or D/A output of the microcomputer (0 to 255). T E M R A T •...
Page 75 PDP-503CMX, PDP-503MXE, PDA-5002 4. REFERENCE ∗ R E F – – I N 4 – 0 2 – Display color : White Halftone : Blue (Second row / 15th row for each 5th to 36th columns) R G B 1 Basic Operation •...
Page 76 PDP-503CMX, PDP-503MXE, PDA-5002 REFERENCE — RGB1 ∗ R E F – R G B 1 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 77 PDP-503CMX, PDP-503MXE, PDA-5002 REFERENCE — RGB2 ∗ R E F – R G B 2 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 78 PDP-503CMX, PDP-503MXE, PDA-5002 REFERENCE — DIGITAL ∗ R E F – D I G – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 79 PDP-503CMX, PDP-503MXE, PDA-5002 REFERENCE — SLOT (At Connected SLOT ST1) • This mode is effective for SLOT ST1 only in connection ∗ Display color : White R E F – S L O T – – I N 4 – 0 2 –...
Page 80 PDP-503CMX, PDP-503MXE, PDA-5002 5. OFFSET ∗ O F S – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) R G B 1...
Page 81 PDP-503CMX, PDP-503MXE, PDA-5002 OFFSET — RGB1 ∗ O F S – R G B 1 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 82 PDP-503CMX, PDP-503MXE, PDA-5002 OFFSET — RGB2 O F S – R G B 2 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns)
Page 83 PDP-503CMX, PDP-503MXE, PDA-5002 OFFSET — DIGITAL ∗ O F S – D I G – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 84 PDP-503CMX, PDP-503MXE, PDA-5002 OFFSET — SLOT (At Connected SLOT ST1) • This mode is effective for SLOT ST1 only in connection ∗ O F S – S L O T – – I N 4 – 0 2 – Display color : White...
Page 85 PDP-503CMX, PDP-503MXE, PDA-5002 6. VIDEO OPTION V I D E O O P T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns)
Page 86 PDP-503CMX, PDP-503MXE, PDA-5002 Operating specification • Start from SIDE MASK LEVEL (Key 1) when shifted to this setting screen. However, the movement original item to be selected when shifted from the lower layer. • When each key was pressed, follow the required operation.
Page 87 PDP-503CMX, PDP-503MXE, PDA-5002 SIDE MASK LEV. Adjustment ∗ V O P – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 88 PDP-503CMX, PDP-503MXE, PDA-5002 COLOR MODE2 Adjustment ∗ V O P – M O D E 2 – – I N 4 – 0 2 – COLOR MODE indication of second row/35th columns displays the default. (It is not controlled with the COLOR MODE in adjustment.)
Page 89 PDP-503CMX, PDP-503MXE, PDA-5002 COLOR TEMP Adjustment Display color : White ∗ V O P – M I D – – I N 4 – 0 2 – Half tone : Blue (second row / 15th row for each 5 to 36th columns) ∗...
Page 90 PDP-503CMX, PDP-503MXE, PDA-5002 7. INITIALIZE ∗ I N I T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns) C O L O R...
Page 91 PDP-503CMX, PDP-503MXE, PDA-5002 Operating specification • Start from COLOR DET (Key 1) when shifted to this setting screen. However, the movement original item to be selected when shifted from the lower layer. • When each key was pressed, follow the required operation.
Page 92 PDP-503CMX, PDP-503MXE, PDA-5002 : YES/NO selection ∗ I N I T – – I N 4 – 0 2 – : Store the SET DATA at YES selection and shift to INIT screen. Hold the NOW DATA at NO selection and shift to INIT screen.
Page 93 PDP-503CMX, PDP-503MXE, PDA-5002 16. MEMO: Display and edit the memo data. <MEMO/SELECT> ∗ • Select MEMO to edit with 5∞ keys. I N F O – – I N 4 – 0 2 – • Shift to the <MEMO/EDIT> screen with the SET key.
Page 94 PDP-503CMX, PDP-503MXE, PDA-5002 FINAL SETUP Details Items Initial Setting Remarks Key Remote control input Power supply (STANDBY/ON) NO CARE Input function INPUT1 VIDEO WIDE (In the video signal input) Every each input function 1 DOT BY DOT (In the PC signal input) Every each input function...
Page 95 PDP-503CMX, PDP-503MXE, PDA-5002 Items Initial Setting Remarks FULL MASK R LEVEL Default value SIDE MASK G LEVEL Default value B LEVEL Default value Set is common MASK CONTROL ORBITER MODE INVERSE MODE COLOR MODE MODE1 Set is common MIRROR MODE...
Page 96 PDP-503CMX, PDP-503MXE, PDA-5002 MASK1 ∗ I N I T – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns)
Page 97 PDP-503CMX, PDP-503MXE, PDA-5002 MASK2 ∗ I N I T – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second row / 15th row for each 5 to 36th columns)
Page 98 PDP-503CMX, PDP-503MXE, PDA-5002 Cassification 1 of Input Signal Mode (VIDEO) INPUT5 V. Frequency H. Frequency Display Pixel (DVI input) SIG Mode Signal Type OSD display fv (Hz) fh (Hz) Number Correspondence 1280 × 768 (100% tentative) • 984 × 768 4 : 3 •...
Page 99 PDP-503CMX, PDP-503MXE, PDA-5002 Classification 2 of Input Signal Mode (PC) INPUT5 V. Frequency H. Frequency Display Pixel SIG Mode Signal Type OSD Display (DVI input) v (Hz) h (Hz) Number Correspondence 640 × 400 1280 × 768 × (non-correspondence) 20 • 2 FULL 24.8...
Page 100 PDP-503CMX, PDP-503MXE, PDA-5002 INPUT5 V. Frequency H. Frequency SIG Mode Signal Type OSD Display Display Pixel (DVI input) v (Hz) h (Hz) Number Correspondence 1024 × 768 81 • 1 4 : 3 (TYPE) 1152 × 864 ? (correspondence) 53.7 1280 ×...
Page 101 PDP-503CMX, PDP-503MXE, PDA-5002 6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED RGB Assy Y DRIVE Assy When repaired When repaired 1. Adjustment is impossible when replaced the Matrix IC or 1. VOFS/VH/IC5V voltage adjustment AD/PLL/AMP IC. 2. Timing adjustment of pulse module 2.
Page 102 PDP-503CMX, PDP-503MXE, PDA-5002 6.3 ADJUSTMENT 6.3.1 Video Card Adjustment • Adjust after controlling each IC. • Perform it from step 1 to step 6 every each input signal. NTSC SECAM 443NTSC PALM PALN NTSC INPUT4 INPUT3 Adjustment Input Measuring Adjusting...
Page 103 PDP-503CMX, PDP-503MXE, PDA-5002 Operating Check After each adjustment was completed, confirm the following signals are output rightly. • INPUT3 input signal • INPUT4 input signal • INPUT5 input signal • Signal distinction circuit operation • Audio signal VIDEO CARD (PDA-5002)
Page 104 PDP-503CMX, PDP-503MXE, PDA-5002 6.3.2 Main Unit Adjustment VOFS/VH/IC5V Voltage Adjustment Adjusting Point Adjusting Method Input Signal VOFS (Offset voltage) adjustment Method 1 1. Write down a adjustment value of V-OFFSET of REF-DIG mode in the factory mode. 2. Set this adjustment value to center (128).
Page 105 PDP-503CMX, PDP-503MXE, PDA-5002 Sustain Pulse Waveform Adjustment Adjusting Point Adjusting Method Input Signal REF_DIG mode in Factory mode X-SUS-B, Y-SUS-B Adjustment White 100% X-SUS-B : key 9 Set to the indicated value with a key on the remote control unit.
Page 106 PDP-503CMX, PDP-503MXE, PDA-5002 White Balance Adjustment • Video Card (PDA-5002 equivalency) is necessary for white balance adjustment for Video signal of RGB Assy. • Adjust with Video system signal (525i) and RGB (PC VGA) signal. • Adjust so that the Red and Blue signals becomes the same level and amplitude by reference with Green signal.
Page 107 PDP-503CMX, PDP-503MXE, PDA-5002 Input Signal Step Adjusting Method Adjust the black level of Red and Blue Adjust the signal amplitude of Red and Blue signals to reference with black level signals to reference with signal amplitude of Green signal of Green signal...
Page 108 PDP-503CMX, PDP-503MXE, PDA-5002 Input Signal Step Adjusting Method AD B LOW adjustment Measure the black level (0IRE) of Blue signal at K4604, and adjust so that the level of AD B LOW to match the black level (0IRE) of Green signal which measured with step 10 of video signal.
Page 109 PDP-503CMX, PDP-503MXE, PDA-5002 Timing Adjustment of X and Y DRIVE Assys Control Signal Purpose • Pulse module loads in DRIVE Assy as one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module driving parallel with VR.
Page 110 PDP-503CMX, PDP-503MXE, PDA-5002 Measuring Waveform of Pulse Module Timing Adjustment Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and the ninth pulse (Y DRIVE) from the back of 6SF. Measuring point of waveform...
Page 111 PDP-503CMX, PDP-503MXE, PDA-5002 SUS-D Adjustment (Y DRIVE) SUS-U Adjustment (Y DRIVE) 1ms/div 1ms/div Magnify 6SF block Magnify 6SF block 5µs/div 5µs/div Magnification Magnification 1ms/div 1ms/div Magnify 6SF block Magnify 6SF block 500ns/div 200ns/div Magnification Magnification 1ms/div 1ms/div Magnify 6SF block...
Page 112 PDP-503CMX, PDP-503MXE, PDA-5002 SUS-B Ground Timing Adjustment It is necessary to readjust this adjustment when replaced the X or Y DRIVE Assy and the pulse module. Measurement point and method Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of bottom of the main unit.
Page 113 PDP-503CMX, PDP-503MXE, PDA-5002 Y DRIVE Assy X DRIVE Assy K2720 K2716 K3708 K3213 (PSUS) (VH) (VRN_OVP) (1/2VSUS) K2218 K3214 K2215 K2217 K3702 K2717 K3707 (1/2 VSUS) (SUSGND) (SUS_B) (SUS_U) (SUS. GND) K3706 (VH CONT) (VRN) (X DC-DC PD) K2214 (SUS_G)
Page 114 PDP-503CMX, PDP-503MXE, PDA-5002 6.4 COMMAND 6.4.1 RS-232C COMMAND (for adjustment) Ο − − Ο Ο Ο Ο − Ο Ο Ο Ο − Ο Ο Ο Ο − Ο Ο Ο Ο − Ο Ο Ο − − Ο Ο...
Page 115 PDP-503CMX, PDP-503MXE, PDA-5002 6.4.2 RS-232C COMMAND (for setting) − Ο − − − − − Ο − − Ο Ο Ο − − Ο Ο Ο − − Ο − − − − Ο − − − − Ο −...
Page 116 PDP-503CMX, PDP-503MXE, PDA-5002 Ο Ο Ο − − y t i Ο − − − − Ο Ο − − − Ο Ο − − − Ο − − Ο − i t l Ο Ο − − − Ο...
Page 117 PDP-503CMX, PDP-503MXE, PDA-5002 Ο Ο − − − c i t t i s Ο Ο − − − c i t t i s Ο Ο − − − v i t v i t Ο Ο − −...
Page 118 PDP-503CMX, PDP-503MXE, PDA-5002 6.4.3 GET Command Command Description Command Function Output data of an electronic VR adjustment value and a drive system adjustment value Output data to be related to white balance adjustment of the panel Output data such as version information, hour meter and pulse meter...
Page 119 PDP-503CMX, PDP-503MXE, PDA-5002 GS1: Output data such as version information, hour meter and pulse meter • Output it according to transmission order and size of the table below. • Command is invalid except RS-232C factory adjustment mode. Order Data Contents...
Page 120 PDP-503CMX, PDP-503MXE, PDA-5002 (Note) Refer to the following table about contents of PD information Data Power Down Point Nothing Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply ADDRESS junction ADDRESS resonance DC/DC CONVERTER (DIGITAL) GAS (Get Adjust Slot): Output data to be related to picture quality setting •...
Page 121 PDP-503CMX, PDP-503MXE, PDA-5002 GAR: Output data to be related to picture quality (RGB1 of the factory menu) • Transmit data according to transmission order and size of the table below. • Command is invalid except RS-232C factory adjustment mode. Order...
Page 122 PDP-503CMX, PDP-503MXE, PDA-5002 (Get Power Down), PD (Power Down) Outputs information (contents of PD INFORMATION of service factory MENU) • Output the acquired data according to the transmission order and size of the table below. • Except RS-232C factory adjustment mode and PD state, command is invalid.
Page 123 PDP-503CMX, PDP-503MXE, PDA-5002 GWB (Get White Balance): Output data to be related to picture quality / white balance • Transmit data according to transmission order and size of the table below. • Except each normal operation mode / RS-232C integrator adjustment / RS-232C factory adjustment mode, command is invalid.
Page 124 PDP-503CMX, PDP-503MXE, PDA-5002 GSS: Output data to be related to various established state (SET UP item of menu mode / integrator menu) • Transmit data according to transmission order and size of the table below. • Except each normal operation mode / RS-232C integrator adjustment / RS-232C factory adjustment mode, command is invalid.
Page 125 PDP-503CMX, PDP-503MXE, PDA-5002 GSO: Output data to be related to various established state (OPTION item of menu mode / integrator menu) • Transmit data according to transmission order and size of the table below. • Except each normal operation mode / RS-232C integrator adjustment / RS-232C factory adjustment mode, command is invalid.
Page 126: General Information
PDP-503CMX, PDP-503MXE, PDA-5002 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 PCB LOCATION CLAMP A Assy ADR CONNECT A Assy DIGITAL VIDEO Assy BRIDGE A Assy ADR CONNECT B THERMAL Assy SENSOR SUB ADDRESS A Assy Assy RESONANCE Assy SCAN (A) Assy...
Page 127: Shut Down/Power Down Diagnosis By Led Display
PDP-503CMX, PDP-503MXE, PDA-5002 7.1.2 SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON (LED) indicator is loaded. Each NG point by LED blinking and a PD (power down) point are as follows.
Page 128 PDP-503CMX, PDP-503MXE, PDA-5002 Block Diagram of Shut Down Signal System...
Page 129 PDP-503CMX, PDP-503MXE, PDA-5002 Shut down diagnosis 1 Panel microcomputer NG When a module microcomputer failed in communication with a panel microcomputer, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. Abnormality to expect Open / Short of communication line in the Assy...
Page 130 PDP-503CMX, PDP-503MXE, PDA-5002 5 FAN NG When a fan does not function, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. * FAN NG detection functions only in case of following. • When FAN CONTROL setting is maximum WAR N I NG •...
Page 131 PDP-503CMX, PDP-503MXE, PDA-5002 Block Diagram of Power Down Signal System...
Page 132 PDP-503CMX, PDP-503MXE, PDA-5002 Kind and function of the various protection circuit (P.D. circuit) Red LED Kind of P.D. Assy Name OSD Display Number of Remarks Function Circuit Blinks Y-DRV VCP OCP P.D. by VCP overcurrent VOFS OVP P.D. by VOFS overvoltage VOFS UVP P.D.
Page 133 PDP-503CMX, PDP-503MXE, PDA-5002 Diagnosis Method in Power Down 1st/2nd/time stamp are stored eight times of power down in the past. 1 OSD display of PD history Display with "INFORMATION" of the factory menu. Display of PD point Power Down Point OSD Display ∗...
Page 134 PDP-503CMX, PDP-503MXE, PDA-5002...
Page 135 PDP-503CMX, PDP-503MXE, PDA-5002 Block diagram for Power supply section SW POWER SUPPLY MODULE Y DRIVE ASSY VOFS VOFS DC/DC -45V Converter +B395V VSUS AC IN Power Factor VSUS DC/DC 100 - 240V Control Converter 225V VH DC/DC 130V Converter VADR...
Page 136: Automatic Backup Of Digital Video Assy Data
PDP-503CMX, PDP-503MXE, PDA-5002 7.1.3 AUTOMATIC BACKUP OF DIGITAL VIDEO ASSY DATA Description Auto copies data of EEPROM (IC1204/2k bit) on the DIGITAL VIDEO Assy as data for backup in the Assy replacement to one part of EEPROM (IC5502/64k bit) of the RGB Assy (area A of figure below).
Page 137 PDP-503CMX, PDP-503MXE, PDA-5002 Actual automatic backup operation 1. In the DIGITAL VIDEO Assy replacement (Use the service Assy) Do not need modification of key words. Replace DIGITAL VIDEO Assy with DIGITAL VIDEO Assy for service, and auto copies the backup data from EEPROM of RGB Assy to EEPROM of DIGITAL VIDEO Assy by turning the power on.
Page 138: Disassembly
PDP-503CMX, PDP-503MXE, PDA-5002 7.1.4 DISASSEMBLY SW Power Supply Module Remove the Rear Case (50M).(Screws × 20) Insert it and reduce the Clamper. Insert the SW Power Supply Module into the slit ×2 ×2 ×2 ×2 of Sub Frame L and R.
Page 139 PDP-503CMX, PDP-503MXE, PDA-5002 DIGITAL VIDEO Assy Remove the Rear Case (50M). (Screws × 20) Remove the DIGITAL VIDEO Assy. (Connector, Circuit Board Spacer × 6) Remove the SW Power Supply Module. (Connector, Screws × 4) Remove the Terminal Panel M. (Screws × 11) Remove a screw of earth block.
Page 140 PDP-503CMX, PDP-503MXE, PDA-5002 Y DRIVE, SCAN (A), (B) Assy Remove the Rear Case 50 (M). (Screws × 20) Remove the three screws. Remove the Y DRIVE Assy. (Connector, Screws × 8) Y DRIVE Assy ×2 ×2 Front Case 50 (M) Loosen a rivet.
Page 141 PDP-503CMX, PDP-503MXE, PDA-5002 X DRIVE Assy Diagnosis of the Video Card (PDA-5002) Remove the Rear Case (50M). (Screws × 20) Remove the Rear Case (50M). (Screws × 20) Remove the X DRIVE Assy. (Connector, Screws × 8) Remove the Video Card. (Screws × 2) Remove the SLOT CONNECTOR Assy from the RGB Assy and reconnect it with the Jig Cable (GGD1035).
Page 142: Ic Information
PDP-503CMX, PDP-503MXE, PDA-5002 7.2 IC INFORMATION ¶ The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC SN755860PJ, M30624FGAFP, HD64F2328VF, GAL22V10, M30624FGAFP, PD6358A, PST9246N, FS781BZB, ML6426CS-1,...
Page 143 PDP-503CMX, PDP-503MXE, PDA-5002 • Block Diagram • Pin Function...
Page 144 PDP-503CMX, PDP-503MXE, PDA-5002 M30624FGAFP (RGB ASSY : IC5505) • Main Microcomputer • Pin Function Pin Name Function Serial 3 line data output Serial 3 line clock FAN control Audio VOL control H_SYNC Horizontal synchronizing signal input for signal distinction V_SYNC...
Page 145 PDP-503CMX, PDP-503MXE, PDA-5002 Pin Name Function 51 FR_SEL Output free running in the video signal no input 52 RGB_SEL Input switch of INPUT1 (Dsub15) / INPUT2 (BNC) 53 POWER POWER ON/OFF output 54 BUSY Busy input from the microcomputer 55 BUSY30...
Page 146 PDP-503CMX, PDP-503MXE, PDA-5002 HD64F2328VF (RGB ASSY : IC5601) • Wide Microcomputer • Pin Function Pin Name Function Non connection Not used Non connection 3.3V power supply Address bus 0 with each IC Address bus Address bus UA10 UA11 UA12 UA13...
Page 147 PDP-503CMX, PDP-503MXE, PDA-5002 Pin Name Function Data bus UD10 UD11 UD12 UD13 Data bus UD14 UD15 3.3V power supply D_TXD Communication data output to the main unit microcomputer EXT_TXD 232C communication output to the external personal computer (FLASH2) D_RXD Communication data input from the main unit microcomputer...
Page 148 PDP-503CMX, PDP-503MXE, PDA-5002 Pin Name Function Reading of external address space HWRB Upper rank data (D15 to D8) writing of external address space PLL_CE Chip enable signal output for AD/PLL WAIT_IP WAIT input for IC102 Non connection TXD_WU Communication data output (AD/PLL)
Page 149 PDP-503CMX, PDP-503MXE, PDA-5002 HD64F2328VF (DIGITAL VIDEO ASSY : IC1101) • Panel Microcomputer • Pin Function t i s...
Page 150 PDP-503CMX, PDP-503MXE, PDA-5002 . ) r . ) r . ) r l l i d l i l l i d l i...
Page 151 PDP-503CMX, PDP-503MXE, PDA-5002 c i f...
Page 152 PDP-503CMX, PDP-503MXE, PDA-5002 GAL22V10 (X DRIVE ASSY : IC2006) • Drive Protect PLD • Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q • Block Diagram XSUS_BI 1_50 XSUS_BO 1_24 1_40 XSUS_UI 1_49 XSUS_UO...
Page 153 PDP-503CMX, PDP-503MXE, PDA-5002 GAL22V10 (Y DRIVE ASSY : IC3003) • Drive Protect PLD • Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q • Block Diagram sus_mute_in 1_64 1_63 ysusbin ysusbout 1_39 1_62 1_20...
Page 154 PDP-503CMX, PDP-503MXE, PDA-5002 M30624FGAFP (DIGITAL VIDEO ASSY : IC1207) • Module Microcomputer • Pin Function l a i n i l l a i n i l n i l , y l l l u l l u t i s...
Page 155 PDP-503CMX, PDP-503MXE, PDA-5002 a l l g i l g i l t s i l a i n i l...
Page 156 PDP-503CMX, PDP-503MXE, PDA-5002 PD6358A (DIGITAL VIDEO ASSY : IC1301) • Picture Improved IC • Pin Function ) t r ) t i...
Page 157 PDP-503CMX, PDP-503MXE, PDA-5002 ) t r ) t i ) t i ) t i ) t i ) t i f i f ) t i ) t i ) t i ) t i ) t i ) t i...
Page 158 PDP-503CMX, PDP-503MXE, PDA-5002 ) t r ) t i...
Page 159 PDP-503CMX, PDP-503MXE, PDA-5002 ) t r ) t i f i f ) t i ) t i r i f ) t i ) t i ) t i r i f ) t i ) t i f i f...
Page 160 PDP-503CMX, PDP-503MXE, PDA-5002 ) t i r i f ) t i ) t r...
Page 161 PDP-503CMX, PDP-503MXE, PDA-5002 ) t i ) t i ) t i ) t i ) t i ) t i ) t i r i f ) t i ) t i ) t i ) t i ) t i...
Page 162 PDP-503CMX, PDP-503MXE, PDA-5002 ) t i ) t i ) t i ) t i ) t i ) t i ) t i...
Page 163 PDP-503CMX, PDP-503MXE, PDA-5002 PST9246N (DIGITAL VIDEO ASSY : IC1208) • Reset IC • Pin Assignment (Top View) SOT - 25 (TOP VIEW) • Block Diagram • Pin Function Pin No. Pin name Functions control pin Substrate pin GND pin Reset signal output pin...
Page 164 PDP-503CMX, PDP-503MXE, PDA-5002 FS781BZB (DIGITAL VIDEO ASSY : IC1802) • Low EMI Clock IC • Pin Assignment (Top View) Xout FS78x FSOUT 8 Pin SOIC Package • Block Diagram Loop Filter 4(6) 250 K Reference 1(3) Divider Phase 8 pF Detector 10 pF.
Page 165 PDP-503CMX, PDP-503MXE, PDA-5002 ML6426CS-1 (RGB ASSY : IC4403) • LPF IC • Pin Assignment (Top View) A/B MUX SYNC IN R IN A/Y IN A DISABLE GNDO V CC R OUT /Y OUT R IN B/Y IN B V CCO...
Page 166 PDP-503CMX, PDP-503MXE, PDA-5002 CXA3516R (RGB ASSY : IC4603) • AD + PLL IC • Pin Assignment (Top View)
Page 167 PDP-503CMX, PDP-503MXE, PDA-5002 • Block Diagram...
Page 168 PDP-503CMX, PDP-503MXE, PDA-5002 • Pin Function...
Page 169 PDP-503CMX, PDP-503MXE, PDA-5002...
Page 170 PDP-503CMX, PDP-503MXE, PDA-5002...
Page 171 PDP-503CMX, PDP-503MXE, PDA-5002 BA5417 (MX AUDIO ASSY : IC8601) • Power Amp. • Block Diagram T . S . D S T . B Y F I L T E R • Pin Function...
Page 172 PDP-503CMX, PDP-503MXE, PDA-5002 STK795-460 (X DRIVE ASSY : IC3200, IC3201) (Y DRIVE ASSY : IC2206, IC2214) • PDP Pulse Module IC • Block Diagram...
Page 173 PDP-503CMX, PDP-503MXE, PDA-5002 TFP201A (VIDEO SLOT ST1 ASSY : IC7401) • Panel Bus Receiver • Pin Assignment (Top View) OGND QO23 OVDD HSYNC AGND VSYNC Rx2+ Rx2± OGND AVDD ODCK AGND OVDD AVDD CTL3 Rx1+ CTL2 Rx1± CTL1 AGND AVDD...
Page 174: Panel Facilities And Specifications
PDP-503CMX, PDP-503MXE, PDA-5002 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES MAIN UNIT Operation panel on the main unit Main unit Note When optional speakers have been connected, the operation panel on the main unit will not be operable. Main unit...
Page 175 Note: The video signal will not be output from the CONTROL IN/OUT (monaural mini jacks) OUTPUT (INPUT1) connector when the main power of For connection of PIONEER components that bear the this display is off or in standby mode. Î mark. Making CONTROL connection enables control of the plasma display as a component in a system.
Page 176 PDP-503CMX, PDP-503MXE, PDA-5002 Video Card [PDA-5002] Section Synchronizing signal impedance selector switch The video card is provided with 3 video input connectors, 1 Depending on the connections made at INPUT2, it may video output connector, and 2 audio input connectors.
Page 177 PDP-503CMX, PDP-503MXE, PDA-5002 REMOTE CONTROL UNIT SCREEN SIZE button Press to select the screen size. INPUT buttons Use to select the input. MENU button Press to open and close the on-screen menu. ADJUST (5/∞/3/2) buttons Use to navigate menu screens and to adjust various settings on the unit.
Page 178 ÷ This video card has been designed for exclusive use with the Pioneer Plasma Display PDP-503CMX/PDP-503MXE. Do not attempt unauthorized modifications or alterations since AUDIO...
Page 179 PDP-503CMX, PDP-503MXE, PDA-5002 INSTALLATION OF THE UNIT Installation using the supplied display stand 3 Fix this unit using the supplied washer and bolt. Be sure to fix the supplied stand to the installation surface. Use commercially available M8 bolts that are 25 mm longer than the thickness of the installation surface.
Page 180 ÷ When possible, please install using parts and accessories on a flat, unwarped surface. manufactured by PIONEER. PIONEER will not he held responsible for accident or damage caused by the use of parts and accessories manufactured by other companies.
Page 181 Number of pixels ..........1280 x 768 RGB ... 0.7 Vp-p/75 Ω/no sync. Power supply ..AC 100 - 120 V, 50/60 Hz (PDP-503CMX) HD/CS, VD ... TTL level Power supply ..AC 100 - 240 V, 50/60 Hz (PDP-503MXE) /positive and negative polarity/ Rated current ......
Page 182 PDP-503CMX, PDP-503MXE, PDA-5002 Accessories Power Cord (ADG1178) Cleaning Cloth (for wiping front panel) Display Stand (×2) (AMR3264) (AED1197) PDP-503CMX Only Binder Assy (AEC1758) Remote Control Unit Washer (×2) (WB80FZB) Hex Hole Bolts (×2) (AXD1459) (SMZ80H400FZB) Speed Clamp (×2) Remote Control Unit Holder...
Page 183 PDP-503CMX, PDP-503MXE, PDA-5002 VIDEO CARD [PDA-5002] General Accessories External dimensions ..243.8 (W) x 23.6 (H) x 144 (D) mm Label for Remote Control Unit (AAX2861) 9–5/8 (W) x 29/32 (H) x 5–11/16 (D) in. Weight ............0.3 kg (0.7 lbs.) Operating temperature range ..

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