Axminster PROFESSIONAL AP200SM Original Instructions Manual

Spindle moulder

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Code 107703

Original Instructions

AP200SM

Spindle Moulder

AT: 08/02/2022

BOOK VERSION: 4

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Summary of Contents for Axminster PROFESSIONAL AP200SM

Page 1 Code 107703 Original Instructions AP200SM Spindle Moulder AT: 08/02/2022 BOOK VERSION: 4...
Page 2 Exploded Diagrams/List 30-31-32-33-34-35-36-37-38-39 Note 40-41 EU DECLARATION OF CONFORMITY Cert No: MX5110A EU Declaration of Conformity Axminster Tool Centre Ltd This machine complies with the following directives: Axminster Devon EX13 5PH UK axminstertools.com 2006/42/EC 06/42/EC - Annex I/05.2006 declares that the machinery described:-...
Page 3 WHAT’S INCLUDED Quantity Item Part Model Number MX5110A 1 No AP200SM Spindle Moulder 1 No Sliding Table Operating Handle Support Table Assembly 1 No Support Table 2 No Lift & Shift Handles with Washers (M8 Thread) 1 No Pre-drilled Steel Plate Spindle Guard Assembly 1 No Spindle Guard with Adjustable Fence...
Page 4 WHAT’S INCLUDED...
Page 5 OPTIONAL ACCESSORIES Code: 340195 Code: 950506...
Page 6 GENERAL INSTRUCTIONS FOR 230V MACHINES • Carry out a final check e.g. check the cutting tool The following will enable you to observe good working practices, keep yourself and fellow workers safe and maintain is securely tightened in the machine and the correct your tools and equipment in good working order.
Page 7 SPECIFIC SAFETY PRECAUTIONS appliances before you start the machine. • In addition to the safety requirements contained in these operating instructions and your country’s applicable regula- • Remove all loose clothing and enclose long hair. tions, you should observe the generally recognized technical rules concerning the operation of woodworking machines.
Page 8 ASSEMBLY PLEASE NOTE: FOR YOUR OWN SAFETY IT IS REQUIRED THAT TWO PEOPLE ASSEMBLE THIS MACHINE! Unpack all the boxes and check all the components against the “What’s in the Boxes’ List. If any parts or components are missing, please contact our customer services department using the procedures and telephone numbers liste on our website, and you will be dealt with quickly and efficiently.
Page 9 ASSEMBLY Fig 06 Guide Assembly Fig 10-11-12-13 Cap head bolts & washer Fig 07-08-09 Threaded holes ‘T’ Slot Continues Over...
Page 10 ASSEMBLY Sliding Table Operating Handle Optional Extension Table Assembly (Code 950505) Fig 14 1. Line up the pivot arm mounting bracket (B6) with the four threaded holes to the side of the spindle moulder (A) and secure in place with four bolts and washers provided, see fig 18-19-20-21.
Page 11 ASSEMBLY Fig 22-23 Fig 26-27-28 Hole Machined slot Nuts & washers 3. Slide the steel/pin plate (B4) into the machined ‘T’ slot to the left side of the sliding table, see fig 24-25. Fig 24-25 4. Pull out the table support arm (B6), insert the machined slots in the extension table (B1) over the pins (B4).
Page 12 ASSEMBLY 5. Locate the two cap head screws/washers (B5), line up the table support rod bracket (B7) with the two pre-drilled holes beneath the extension table (B1) and secure in place with the cap head screws (B5), see fig 29-30. Fig 29-30 8.
Page 13 ASSEMBLY Fig 41 Fig 36-37-38 Step 3 Hole Fig 42 Step 4 Spindle Preset Stop Pin 90˚ to -5˚ Follow the instructions below to assemble the spindle stop assembly (G). Fig 39 Step 1 Fig 43 Step 5 Fig 40 Access panel Step 2 Replace access panel...
Page 14 ILLUSTRATION & PARTS DESCRIPTION Anti-kickback assembly Guide roller assembly Fence with Work clamp adjustable fingers Mitre fence Work table Sliding table handle Table support NVR switch Sliding table Reversing selector switch Motor access door Sliding table Spindle tilt height assembly operating handle Spindle body 100mm Dust...
Page 15 ILLUSTRATION & PARTS DESCRIPTION NVR Switch assembly with a slap down Reversing selector switch Mitre fence work clamp assembly emergency stop lever Fully adjustable fences (A) with adjustable fingers (B) Spindle at -45˚ degrees Spindle at +05˚ degrees Spindle at 90˚ degrees Spindle tilt operating wheel Spindle preset stop pin Spindle preset stop pin...
Page 16 ILLUSTRATION & PARTS DESCRIPTION Anti-kickback clamp Guide roller clamp Anti-kickback height clamp Guide arm clamping handles Guide arm bracket Guide roller height clamp Fence adjusting knob Spindle guard clamp Optional power feed mounting holes Spindle speed digital display Fence advancing knob Spindle tilt clamping handle...
Page 17 ILLUSTRATION & PARTS DESCRIPTION Lock Un-Lock Spindle tilt clamp illustration Spindle tilt locking handle and scale (A), Spindle rise & fall locking handle (B), Spindle rise and fall illustration Spindle height scale (C), 16 AMP socket for optional AF32 power feed assembly (D) Spindle speed digital display Spindle height scale Spindle tilt scale...
Page 18 ILLUSTRATION & PARTS DESCRIPTION Spindle Moulder with Extension Table Fitted Distance stop assembly Fence 90˚ stop Extension table Extension table fence Telescopic fence extension Extension table support rod Pivot arm Extension table fence 90˚ stop...
Page 19 ILLUSTRATION & PARTS DESCRIPTION 45˚ Table fence set to 45˚ Extension table angle scale Distance stop assembly Telescopic extension assembly magnifying glass (A), Clamp (B) Main table height adjusting nuts (A) Sliding table height adjusting nuts (B) Table clearance adjusting nut (C)
Page 20 POSITIONING THE MACHINE Ascertain the orientation of the machine and move it to its desired position in the workshop. Ensure that the machine is positioned to allow sufficient clearance all round to cater for the maximum length of timber you wish to machine. The machine should be positioned on a flat level surface.
Page 21 SETTING THE FENCE Cutter block Fig 49-50 Fence Fence Adjust the position of the fence assembly to give both the required cutter protrusion and adequate clearance between the cutter and the fence. Close up the aluminium fences to give approximately 5mm clearance around the cutter, see diagram above.
Page 22 SETTING THE FENCE/CHANGING THE CUTTER BLOCK Sliding Table Clearance Fig 53-54 Feeler gauge Loosen the sliding table clamping nut (a). Slot the feeler gauge down the gap between the two tables from one side and adjust until the gap is set between (0.5 to 2mm), repeat the procedure for the opposite side.
Page 23 CHANGING THE CUTTER BLOCK/CHANGING THE SPINDLE SPEED IMPORTANT NOTES: Fig 60 • There is a risk of personal injury by cuts from the cutter knives. Wear suitable gloves when changing cutters. Only use tooling with manual feed cutter blocks marked “MAN”...
Page 24 CHANGING THE SPINDLE SPEED Fig 63-64 Spindle Chart Spindle Motor 1,800 3,000 6,000 9,000 Close the access door, raise the spindle, reconnect the machine to the mains supply. Give the machine a ‘quick’ burst check (i.e. quick ON-OFF) to ensure everything is O.K. If everything is satisfactory, continue to use the machine.
Page 25 OPERATING INSTRUCTIONS Setting Spindle at 90˚ (degrees) • Never put your hands under or behind the cutter guard. • Always keep your hands well clear of the rotating cutter. • Always feed the work piece against the cutter rotation as shown by the arrow in illustration.
Page 26 OPERATING INSTRUCTIONS/ OPTIONAL ACCESSORIES Fig 65 +05˚ Spindle at +05˚ degrees Setting Spindle at 45˚ (degrees) Tenon Plate Code: 950506 This accessory is a simple alloy plate that lifts the work piece above the table. This means that you can machine the top and bottom surface of the work, such as when creating a tenon.
Page 27 OPTIONAL ACCESSORIES Co-Matic Power Feed Assembly Step 1 Co-Matic AF32 Junior Power Feed Code: 950506 A medium weight power feed unit with three PU rollers, all spring-loaded to provide a constant feed rate for many machining or cutting tasks. There is a choice of four feed speeds, easily selectable by removing the side plate and re-positioning the drive gears.
Page 28 Motor is loose or defective Have the motor checked or replaced in operation WARNING! To prevent personal injury or damage to the spindle moulder, maintenance and other repairs should be carried out by a qualified technician. (Contact Axminster Tools & Machinery on 0800 371822)
Page 29 WIRING DIAGRAM...
Page 30 EXPLODED DIAGRAMS/LIST DESCRIPTION Allen bolt M12x25 Spindle shaft Allen wrench 10mm Spindle ring 50x30x30mm Spindle ring 50x30x20mm Spindle ring 50x30x 10mm Spindle ring 50x30x10mm Cutting tool Spindle ring 50x30x5mm Lock flange...
Page 31 EXPLODED DIAGRAMS/LIST DESCRIPTION A-16 Thrust bearing 8101 Safe guard A-17 Swing arm Table A-18 Lock nut M16 Allen bolt M10x70 A-19 Sliding bench (optional) Mill drive set A-20 Guide rail Lock nut M10 A-21 Sliding rail Flat washer 10mm A-22 Workpiece Clamp Scutcheon A-23...
Page 32 EXPLODED DIAGRAMS/LIST...
Page 33 EXPLODED DIAGRAMS/LIST DESCRIPTION B-27 Carriage bolt, M8x40 Dust outlet B-28 Lock screw M6X20 Cross recessed pan head screw M5x12 B-29 Fence extrusion Cross recessed pan head screw M5x16 B-30 End cap.fence Setting knob, spindle latch B-31 Plate, anti-kickback Lock piece, handle B-32 Rod, roller Hex head screw M5x16...
Page 34 EXPLODED DIAGRAMS/LIST DESCRIPTION C-21 Allen bolt M6x20 Tilting set C-22 Joint, swivel rod Support, swivel turnion C-23 Elevator Swivel guide C-24 Allen bolt M8x20 Swivel, turnion C-25 Allen bolt M10x16 Lockup seat C-26 Big flat washer 10mm Allen bolt M10x35 C-27 Allen bolt M12x30 Allen bolt M8x 16...
Page 35 EXPLODED DIAGRAMS/LIST DESCRIPTION Countersunk head screw M5x12 Large washer 6mm Wheel handle Large washer 12mm Pear plate, lock lever Hex bolt M6x25 Bushing pointer Lock lever rise Rise shaft D-10 Housing rise shaft D-11 Hex bolt M8x25 D-12 Spring washer 8mm D-13 Ball bearing 80202 D-14...
Page 36 EXPLODED DIAGRAMS/LIST DESCRIPTION Countersunk head screw M5x12 Large washer 6mm Wheel handle Circle 9mm Pin cone gear Ball bearing 619/8 Circle 19mm Gear base Bushing worm F-10 Roll pin 3x16 F-11 Gimbal F-12 Swivel rod DESCRIPTION Hex bolt M10x15 Flat washer 10mm Guide bar Joint tension Flat washer 16mm...
Page 37 EXPLODED DIAGRAMS/LIST DESCRIPTION Cross recessed pan head screw M4x12 2 Switch KJD17B-16 Switch Batten ZH-HC-3 switch Nut M20 Electrical wire DESCRIPTION Guide bar End cap Telescopic arm Hex bolt M6x12 Circle 24mm Ball bearing 61901 Partiality shelf Wheel Telescopic arm I-10 Hex bolt M6x12 I-16...
Page 38 EXPLODED DIAGRAMS/LIST DESCRIPTION J-13 Slaver End cap J-14 Countersunk head screw M6x30 Guide rail J-15 Bolt guide Staff gauge A J-16 Spring washer 6mm Stop rail J-17 Flower handle Seat A J-18 Block Convex J-19 Seat C Flower handle J-20 Flower handle Spring washer 6mm J-21...
Page 39 EXPLODED DIAGRAMS/LIST DESCRIPTION Sliding bench Tilt lock Spring washer 6mm Bolt guide DESCRIPTION Table ring 200mm for tilt Table ring 110/80mm Table ring 150/110mm Table ring 200/150mm Flange Collet Spindle shaft Spindle Stop Assembly DESCRIPTION M16 Nut Bush Spring Spring pin Locating pin...
Page 40 NOTES...
Page 41 NOTES...
Page 42 The packaging is suitable for recycling. Please dispose of it in a responsible manner. EU Countries Only Do not dispose of electric tools together with household waste material. By law they must be collected and recycled separately. Axminster Tools, Axminster Devon EX13 5PH axminstertools.com...

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