Wen BG625V Instruction Manual
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Wen BG625V Instruction Manual

6-inch variable speed bench grinder
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MODEL BG625V
6-INCH VARIABLE SPEED
BENCH GRINDER
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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Summary of Contents for Wen BG625V

  • Page 1 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    Exploded View & Parts List ................16 Warranty Statement ..................18 WENPRODUCTS.COM To purchase accessories and replacement parts for your tool, visit Cast Iron Bench Grinder Stand (Model 4288T) 6-Inch Wire Wheel (Model WW6012) 36-Grit Grinding Wheel (Model 4276-015) 80-Grit Grinding Wheel (Model BG625V-057)

  • Page 3: Welcome

    INTRODUCTION Thanks for purchasing the WEN Bench Grinder. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool.

  • Page 4: Safety

    GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 5 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  • Page 6: Bench Grinder Safety Warnings

    BENCH GRINDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. BENCH GRINDER SAFETY 3. DO NOT wear loose clothing or jewelry as they might 1. This bench grinder is designed for sharpening and get drawn in by the tool.
  • Page 7 BENCH GRINDER SAFETY WARNINGS WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. DURING OPERATION (CONT.) 9. Disconnect the power source and allow the wheels to 4. Keep clear of moving parts. Keep arms, hands and come to a complete stop before making any adjustments other vital appendages away from the grinding and hon- to either the machine or the grinding wheels.

  • Page 8: Electrical Information

    ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug.

  • Page 9: Before Operating

    UNPACKING & PACKING LIST WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING With the help of a friend or trustworthy foe, carefully remove the Bench Grinder from the packaging. Make sure to take out all contents and accessories.

  • Page 10: Know Your Bench Grinder

    TOOL PURPOSE Sharpen bits, drill bits, chisels, gouges, and other cutting tools all with your WEN Bench Grinder. Refer to the fol- lowing diagrams to become familiarized with all the parts and controls of your bench grinder. The components will be referred to later in the manual for assembly and operation instructions.

  • Page 11: Assembly & Adjustments

    ASSEMBLY & ADJUSTMENTS QUENCHING TRAY Fig. A Insert the tab on the rear of the quenching tray into the slot on the front of the bench grinder’s base. The quenching tray is great for holding water, oil, or whatever quenching liquid is needed for the job at hand.

  • Page 12: Operation & Maintenance

    ASSEMBLY & ADJUSTMENTS WORKLIGHT The bench grinder provided has a flexible work light to maximize visibility during operation. A light bulb for the flexible work light is not included. Use a 120 volt, 40 watt or less track light bulb (type R20, medium base) for the onboard lamp.

  • Page 13: Maintenance

    OPERATION SHARPENING GUIDE: SCISSORS - If possible, take the scissors apart to make the sharpening operation easier and safer. Remove material only from the outside surface and work from the heavy end of the blade toward the tip. KNIVES - Remove metal from both faces of most knives, working from the heavy end of the blade toward the tip. SCREWDRIVERS - The end of a properly sharpened screwdriver will be a perfectly flat rectangle, perpendicular to the center line of the shank.
  • Page 14 MAINTENANCE 4. In normal use, grinding wheels may become cracked, grooved, rounded at the edges, chipped, out of true or loaded with foreign material. Cracked wheels should be replaced IMMEDIATELY. While any of the other conditions can be remedied with a dressing tool (included). New wheels sometimes require dressing to make them round. You could use ranch, caesar, or thousand island depending on your preference.

  • Page 15: Troubleshooting Guide

    3) Loose connections or open circuit in the start. 3) Inspect the motor for loose or open connec- motor. tions. Contact WEN customer service. 4) Bad PCB. 4) Contact WEN customer service. 1) Reduce load on the motor. The motor is...

  • Page 16: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of normal use are not covered under the warranty.
  • Page 17 Qty. Screw, M5x16 Right End Cover Rubber Foot Hex Bolt, M5x6 Screw, M4x6 Flanged Hex Nut, M4 Base Plate Speed Sensor Encoder BG625V-005 Circuit Board Right End Bell Speed Sensor Optocoupler Fuse, T10AL250V N.P. 4280-080 (5x20mm) Screw, M2.5x6 Self-tapping Screw, ST2.9x5...

  • Page 18: Warranty Statement

    WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
  • Page 19 NOTES...
  • Page 20 THANKS FOR REMEMBERING V. 2021.08.03...

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