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Duncan Renovator AS6100 Owner's Manual

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Owners Manual
Renovator AS6100 5",6",7"
ORIGINAL INSTRUCTIONS
Head Office:
P.O. Box 2018
Hilton Highway, Washdyke
Timaru, New Zealand
Telephone (03) 688 2029
Facsimile (03) 688 2821
Australian Branch:
Building 2 107-117 Boundary
Road
Laverton North, Melbourne,
Victoria 3026 Australia
Telephone (03) 9369-6548
Facsimile (03) 9314-6810
Pt. No. 67450
Issue 1020

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  • Page 1 Owners Manual Renovator AS6100 5”,6”,7” ORIGINAL INSTRUCTIONS Head Office: Australian Branch: P.O. Box 2018 Building 2 107-117 Boundary Hilton Highway, Washdyke Road Timaru, New Zealand Laverton North, Melbourne, Telephone (03) 688 2029 Victoria 3026 Australia Pt. No. 67450 Telephone (03) 9369-6548...

  • Page 3: Table Of Contents

    Renovator AS6100 Contents Page ........

  • Page 4: Introduction

    Introduction Acquisition & Warranty On delivery of your new Duncan Renovator AS6100 please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features.

  • Page 5: Description Of Machine

    Description of Machine The Duncan ‘Renovator AS6100’ is a Coil Tine T-boot drill and is fitted with disc openers. The large split hopper is mounted on a robust centre frame. Sowing depth is hydraulically controlled. The quality European air metering units handle all seeds from turnip and rape through to peas and maize and permits easy calibration.

  • Page 6: Dimensions & Capacities

    ‘Renovator AS6100’ Dimensions & Capacities Dimensions & Capacities 48 Run 42 Run 36 Run Description 6.1m 5 inch 6.1m 6 inch 6.1m 7 inch Width (over wheels /mm) 3100 Working Height (mm) 2790 Transport Height (mm) 3535 Machine Length (mm)
  • Page 7 ‘Renovator AS6100’ Dimensions & Capacities Pt. No. 67450 Issue 1020...
  • Page 8 ‘Renovator AS6100’ Safety ATTENTION On the machine important safety information is indicated by these symbols. These highlight general safety aspects in regard to the machine rather than specific hazards. Do not ride or allow passengers on the machine. Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported.

  • Page 9: Safety - General

    ‘Renovator AS6100’ Safety SAFETY - General This section of the manual offers general guidelines for the safe operation of machinery. It does not replace N.B. Throughout this local safety regulations. These guidelines were current at manual important safety the time of publication, but may be superseded by later information is indicated regulations.

  • Page 10: Appropriate Dress

    ‘Renovator AS6100’ Safety SAFETY - General (Continued) Appropriate Dress Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery. People with long hair must have it securely fixed and confined close to the head.

  • Page 11: Handle Agricultural Chemicals Safely

    ‘Renovator AS6100’ Safety SAFETY - General (Continued) Handle Agricultural Chemicals Safely All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/ manufacturer’s recommendations. Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie.

  • Page 12: Practice Safe Maintenance

    ‘Renovator AS6100’ Safety SAFETY - General (Continued) Practice Safe Maintenance Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine. General Maintenance Accidents occur most frequently during servicing and repair. The...

  • Page 13: Safety - Machine Specific

    Safety SAFETY - Machine Specific This section of the manual gives specific guidelines for the safe operation of the Renovator AS6100. These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY - General section (Page 7 to 10).
  • Page 14 ‘Renovator AS6100’ Seed Drill Safety SAFETY - Machine Specific (Continued) Hazard Points on the Renovator AS6100 (Continued) For guard locations on machine, refer Page 13. Transport The two wheels located at the rear of the machine are for the purpose of controlling sowing depth. These are also used to support the machine weight.
  • Page 15 ‘Renovator AS6100’ Seed Drill Safety SAFETY - Machine Specific (Continued) Item Decal/Guard Pt. No. ‘No Ride’ 43900 ‘Pinch Point/Moving Parts’ 43901 ‘Slippery When Wet’ 43902 ‘Keep Clear’ 43904 ‘40 km/hr’ 43912 Pt. No. 67450 Issue 1020...

  • Page 17: Transport

    ‘Renovator AS6100’ Transport Transport Raise the drill into the transport position. - To avoid machine damage due to drill Important lowering during transport, always close the hydraulic valve on the drawbar. Move the handle to a position at 90 to the hydraulic line.

  • Page 18: General Operation

    ‘Renovator AS6100’ General Operation Operation General Operation Guidelines Hydraulic Fan -connect the hoses in the following order: First - connect Zero pressure Case Drain 3/8” hose (1/2” BSP Female QR) to hydraulic reservoir * Second -connect Motor Return 3/4” hose (3/4” BSP Female QR) to tractor high flow low pressure return port.
  • Page 19 ‘Renovator AS6100’ General Operation Sowing Depth Control The sowing depth is dependent on: 1 The wheel height in relation to the chassis 2 Tyre pressure 3 Ground condition i.e. hard or soft The wheel height in relation to the chassis is controlled using the hydraulic ram depth stop.

  • Page 20: Read Before Operation

    ‘Renovator AS6100’ Read Before Operation Components Referred to in the Pre-Calibration Setup and Calibration Process The following pages describe how to set the machine up for calibration, the calibration process and subsequent adjustments to obtain the desired seed and/or fertilizer output.
  • Page 21 ‘Renovator AS6100’ Read Before Operation Components Referred to in the Pre-Calibration Setup and Calibration Process The following pages describe how to set the machine up for calibration, the calibration process and subsequent adjustments to obtain the desired seed and/or fertilizer output.
  • Page 22 The Section heading numbers are in relation to the RDS/TOPCON Operator’s Manual ie Section 3 is for Operation and Section 5 is for Calibration. The full RDS ISOCAN/ISOBUS manual is provided with the machine however additional copies in electronic pdf form are available. Please contact your nearest Duncan Ag/Giltrap Engineering dealer.
  • Page 23 ‘Renovator AS6100’ Read Before Operation Pt. No. 67450 Issue 1020...
  • Page 24 ‘Renovator AS6100’ Read Before Operation...
  • Page 25 ‘Renovator AS6100’ Read Before Operation Pt. No. 67450 Issue 1020...
  • Page 26 ‘Renovator AS6100’ Read Before Operation...
  • Page 27 ‘Renovator AS6100’ Read Before Operation Pt. No. 67450 Issue 1020...
  • Page 28 ‘Renovator AS6100’ Pre-Calibration Setup...

  • Page 29: Pre-Calibration Setup

    ‘Renovator AS6100’ Pre-Calibration Setup normal/fine toggle Start Empty boxes and clear old seed and fertilizer from metering unit. high (idler in) low (idler out) Is seed size between 4 and 10mm? Locate product in 'Normal' Locate product in 'Fine' seed seed table.
  • Page 30 ‘Renovator AS6100’ Calibration Note: It is recommended that the drill be calibrated using the Priming Switch Method...
  • Page 31 ‘Renovator AS6100’ Calibration Pt. No. 67450 Issue 1020...
  • Page 32 ‘Renovator AS6100’ Calibration...
  • Page 33 ‘Renovator AS6100’ Calibration Notes Pt. No. 67450 Issue 1020...
  • Page 34 ‘Renovator AS6100’ Seed Drill Sowing Chart...
  • Page 35 ‘Renovator AS6100’ Seed Drill Sowing Chart FINE SEED (toggle 'FINE', Butterfly Valve Settings shown below and on page 30) AS6100 5,6,7" SPECIFIC Setting PRODUCT GRAVITY (kg/l) Position> 2.5 12.5 17.5 22.5 RATE ONCE SET DO NOT REDUCE/CLOSE WITH SEED IN BIN** Lucerne (Alfalfa) 0.5 1.4 2.1...

  • Page 36: Airflow & Fan Speed

    ‘Renovator AS6100’ Airflow & Fan Speed Airflow and Fan Settings 1. Hydraulic Fan -connect the hoses in the following order: First - connect Zero pressure Case Drain 3/8” hose (1/2” BSP Female QR) to hydraulic reservoir * Second -connect Motor Return 3/4” hose (3/4” BSP Female QR) to tractor high flow low pressure return port.
  • Page 37 Renovator AS6100 Calibration Notes Pt. No. 67450 Issue 1020...

  • Page 38: Maintenance & Care

    ‘Renovator AS6100’ Maintenance & Care Maintenance & Care General Safety and Accident Prevention Advice Make sure that if the tractor remains attached to the drill that the ignition key is removed. During maintenance the drill should be supported in such a manner that if hydraulic failure was to occur the machine would still be adequately supported.

  • Page 39: Lubrication Instructions

    Your new Duncan Renovator AS6100 Seed Drill will give long and efficient service if given normal care and maintained properly.

  • Page 40: Maintenance Schedule

    ‘Renovator AS6100’ Maintenance & Care Maintenance & Care - Schedule Daily Weekly Pre Season Components (or after 20Ha) (or after 75Ha) (or 500 Ha) Swivel Hitch Coupling ● ● ● Disc Openers ● ● ● Metering Units ● ● ●...

  • Page 41: Storage

    ‘Renovator AS6100’ Maintenance & Care Maintenance Schedule (continued) 5 Fan Hydraulic Motor Hydraulic Fan -connect the hoses in the following order: First - connect Zero pressure Case Drain 3/8” hose (1/2” BSP Female QR) to hydraulic reservoir * Second -connect Motor Return 3/4” hose (3/4” BSP Female QR) to tractor high flow low pressure return port.
  • Page 42 ‘Renovator AS6100’ Alarm Codes...
  • Page 43 ‘Renovator AS6100’ Alarm Codes Pt. No. 67450 Issue 1020...
  • Page 44 ‘Renovator AS6100’ Alarm Codes...
  • Page 45 ‘Renovator AS6100’ Diagnostics Pt. No. 67450 Issue 1020...

  • Page 47: Parts List

    Parts List Renovator AS6100 Pt. No. 67450 Issue 1020...
  • Page 48 ‘Renovator AS6100’ Disc Opener Parts 12 13...
  • Page 49 ‘Renovator AS6100’ Disc Opener Parts ITEM PART No. DESCRIPTION 21690 Clamp Plate 45138 M10 Nyloc Nut 45051 M16 X 130 Class 8.8 Bolt 45140 M16 Nyloc Nut 60460 Mounting Bracket 60450 Double Pivot Pin Assembly 45004 M10 x 35 Class 8.8 Bolt...
  • Page 50 ‘Renovator AS6100’ Tine & Boot Assembly Left Hand Tine Shown...
  • Page 51 ‘Renovator AS6100’ Tine & Boot Assembly ITEM PART No. DESCRIPTION 21413 LH Coil Tine 21414 RH Coil Tine 26848 LH Inverted Tee Clamp 25615 RH Inverted Tee Clamp 26849 Cast Inverted Tee Point 25608ss Fertilizer Tube: Straight, Stainless Steel 25613ss...
  • Page 52 ‘Renovator AS6100’ Tine Harrow Parts...
  • Page 53 ‘Renovator AS6100’ Tine Harrow Parts ITEM PART No. DESCRIPTION 45140 M16 Nyloc Nut 60428 Strut Bolt Plate 45050 M16 X 120 Gr 8.8 bolt Z/P 60426 Tine Harrow Strut W/Assy 60437 Levelling Harrow Spring 60438 Guiding bar Bush 60439 Guiding Spacer 45006 M10 X 45 Gr 8.8 bolt Z/P...
  • Page 54 ‘Renovator AS6100’ Bushes-Mainframe Wheels See page 58 for lift rams...

  • Page 55: Bushes-Mainframe Wheels

    ‘Renovator AS6100’ Bushes-Mainframe Wheels ITEM PART No. DESCRIPTION 72337 Pin Main Wheel Pivot W/Assy 72329 Wheel Leg Spacer 43426 Glacier Bush PM-4540SY 72335 Pin Cap Loose Plated 45154 M16 Light Flat Washer Z/P 45168 M16 Spring Washer Z/P 45038s M16 x 40 Grade 8.8 Z/P S/Screw...
  • Page 56 ‘Renovator AS6100’ Bushes-Wing Wheels 12 13 14 15 See page 58 for lift rams...

  • Page 57: Bushes-Wing Wheels

    ‘Renovator AS6100’ Bushes-Wing Wheels ITEM PART No. DESCRIPTION 72340 Pin Wing-Wheel Pivot W/Assy 72329 Wheel Leg Spacer 43425 Glacier Bush PM-4530SY 72335 Pin Cap Loose Plated 45154 M16 Light Flat Washer Z/P 45168 M16 Spring Washer Z/P 45038s M16 x 40 Grade 8.8 Z/P S/Screw...
  • Page 58 ‘Renovator AS6100’ Bushes-Wing Pivot...

  • Page 59: Bushes-Wing Pivot

    ‘Renovator AS6100’ Bushes-Wing Pivot ITEM PART No. DESCRIPTION 72511 Pin, Wing-Ram Tail End W/Assy 72335 Pin Cap Loose Plated 45154 M16 Light Flat Washer Z/P 45168 M16 Spring Washer Z/P 45038s M16 x 40 Grade 8.8 Z/P S/Screw 72664 D/A Ram 4”x2”x416mm Adjustable...
  • Page 60 ‘Renovator AS6100’ Lift Rams 11 12 6 14...
  • Page 61 ‘Renovator AS6100’ Lift Rams ITEM PART No. DESCRIPTION 72670 D/A Ram 3.5x2”x 188mm 3/4 UN’O 72709 Pivot Rod Short 45140ss M16 Nyloc Nut Stainless 45154ss M16 Light Flat Washer Stainless 19867 Compression Spring 72703 Depth Stop Plate Profile 45119ss M16 Stainless Hex Half Nut 72716 Pivot &...

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