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Operator’s Manual Safety, Assembly, Operating, and Maintenance Instructions Please Read and Save These Instructions For Safety, Read All Safety and Operation Beginning S/N: 155013 Instructions Prior to Operating Machine P/N 2000-27...
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Foreword Thank you. . .for purchasing a Walker mower. Every effort has been made to provide you with the most reliable mower on the market, and we are sure you will be among our many satisfied custom ers. If for any reason this product does not perform to your expectations, please contact your local dealer.
Table of Contents General Information Operating Instructions ________________ 1 _____________ 28 HIGHLIGHTED INFORMATION _____________ 1 CONTROL IDENTIFICATION, GLOSSARY ____________________________ 1 LOCATION, AND FUNCTION _____________ 28 IDENTIFYING NUMBER LOCATIONS ________ 1 Ignition Switch _______________________ 28 ENGINE SERIAL NUMBER LOCATION _______ 2 Engine Throttle _______________________ 29 SERVICING OF ENGINE AND Body Latch __________________________ 29...
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Table of Contents Maintenance Instructions REPLACING/REPAIRING _________________ 64 __________ 45 Drive Belts ___________________________ 64 MAINTENANCE SCHEDULE CHART _______ 45 Engine/PTO Belt _____________________ 65 IMPORTANT TIPS FOR CARE Ground Drive Belt ____________________ 66 OF THE KOHLER ENGINE ________________ 46 Deck Drive Belt ______________________ 67 Fuel System _________________________ 46 Fuel Filter ___________________________ 68 Starting/Stopping _____________________ 46...
Most accidents associated with the opera ● STEERING LEVERS steer the tractor by con tion or maintenance of a Walker Mower are caused trolling the two transaxles. by disregarding basic safety precautions or specific warnings. Such accidents, in most cases, can be ●...
If you have any dif ficulty finding an authorized outlet or obtaining warranty service, please contact our Service Depart ment for assistance: Tractor Serial Number Location Walker Manufacturing Company 5925 E. Harmony Road Fort Collins, CO 80528 19702215614 www.walker.com...
Drive 15 (103) Tailwheel 20 (137) DRIVE BELTS Engine PTO Walker P/N 2230 (Set of 3) Ground Drive Walker P/N 22481 SEAT Full Spring Suspension with Dampening and Adjustments for Back Angle, Lumbar Support, and Operator Weight. Standard with Ad...
Specifications MODEL H27i DIMENSIONS (Tractor and Mower) Length in. (cm) Tractor Only 69 (175) Tractor Wheel Base 45 (115) Tractor with Tilted Deck 87.75 (223) (Approximate) Tractor with 64" Rear Discharge 107.75 (274) Deck (DR643) Width in. (cm) Tractor Only (Outside Tire) 46.5 (118)
Component Identification NOTE: Control Identification shown in Operating Instructions section. Deck Support Arm Body Lift (Not Visible) Handle Body TiltUp Latch TiltUp Latch Counterweight Springs and Protective Covers Deck Support Arm Adjustable Footrests Deck TiltUp Bar Forward Speed Control (FSC) Friction Adjustment Cutting Height Release...
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Component Identification Body Lift Handle Fuel Gauge Muffler Heat Shield Oil Fill Dipstick Adjustable Tailpipe Footrest Spread Axle (Tail Wheel) Fuel Pickup Line Fuel Tank Left Hand Cylinder Head and Cap Drive Wheel Cooling Fins Muffler Tail Wheel Rear View and Left Side View...
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Component Identification LH Transmission Steering Lever RH Transmission Parking Brake Control Rod Spring/Dampeners Control Rod Safety Switch LH Transaxle RH Transaxle LH Transaxle Lockout Arm RH Transaxle Lockout Arm Parking Brake Linkage Clutch Parking Brake Linkage Lever PTO Clutch Battery Lever Cummins/Fleetguard Transaxle Oil...
Manufacturing must take full responsibility for safety. comply with safety instructions may result in per sonal injury. The Walker Rider Lawnmower has been designed with many safety features to protect the operator The seriousness or degree of importance of each from personal harm or injury.
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Safety Instructions - Before Operating Do not wear loose fitting clothing that could get Replace the machine fuel cap(s) and con caught in moving parts. Do not operate this ma tainer cap securely and clean up any spilled chine while wearing shorts; always wear ade- fuel before starting the engine.
Safety Instructions - Operating In case the transmission drive belt breaks dur WARNING ing operation, and if the machine is on a slope, the machine will freewheel down the slope. To maintain control, immediately (1) Release the If Equipped With ROPS: steering levers and simultaneously (2) Move the FSC to the NEUTRAL-PARK position.
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Safety Instructions - Operating 12. When moving forward, do not suddenly put the 18. In case of a clogged or plugged mower deck: tractor in reverse by rapidly pulling on the steer Disengage the blade clutch (PTO), engage ing levers, especially when going downhill, as the parking brake, and turn the engine off this can lift the tractor tail wheel off the ground before leaving the seat.
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For ser vice of the pressurized fuel system, including the fuel pump, fuel lines, and fuel injectors, con tact your Walker dealer authorized Kohler service dealer. Altering the equipment or engine in any manner which adversely affects its operation, perfor...
Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. 8600-12 Location: Engine Part Number: 8600-12...
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Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. BELT ROUTING BELT TWIST BELT TWIST...
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Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. 5685-3 Location: ROPS Roll Bar (If Equipped) Part Number: 5685-3...
Safety Instructions SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed below and in the Parts Manual. Throttle ●...
Raise mower body up for battery access. Check the battery for electrolyte level and charge. The electro Walker Mowers are shipped partially assembled to lyte level should be at the bottom of the vent wells our distribution network, and are typically assem...
Assembly Instructions Dry Battery Service Battery Charging DANGER DANGER BATTERIES PRODUCE EXPLOSIVE GASES Activating a battery can be dangerous. The battery should be taken to a reliable ● Charge the battery in a well-ventilated service station, battery store, or power area, so that gases produced while equipment dealer where a trained techni- charg ing can dissipate.
Assembly Instructions Battery Installation IMPORTANT: Make sure battery is securely mount ed in the frame. A loose battery may cause damage to the case resulting in acid leakage and severe damage to the machine. A hazard may be created by damage to critical working parts and safety sys tems.
Assembly Instructions Mower Deck Installation on Tractor PTO Shaft Guard Installation Position the shaft guard as shown and mount with Deck Installation two (2) 1/420 x 1/2 in. bolts. 1. Lightly grease each deck support arm (2) on the tractor. Refer to Mower Deck Installation photo for location of deck support arm.
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Assembly Instructions Coupler Installation Tool PTO Coupler Tube Coupler Installation Tool Removal Retract SpringLoaded (Shown with Debris Guard Removed for Clarity) Quick Disconnect Ring IMPORTANT: DO NOT operate tractor with Coupler Installation Tool installed. PTO Coupler Installation Tool IMPORTANT: To prevent damage to the mow 4.
Assembly Instructions Deck Leveling Internal Balls PTO Drive Locked on Shaft Shaft The mower deck and support frame are jig welded and the deck support linkage is factory adjusted. Within normal tolerances, very little, if any, adjust ment should be required to level the deck. Tire size and pressure will affect the levelness of the deck.
Assembly Instructions Deck Leveling Procedure Measure the sidetoside level of the deck by measuring from the ground to the top of the Position the mower on a smooth, level surface, deck housing at the front corners of the deck as and set the deck height to the most common shown in the Deck Leveling illustration.
Assembly Instructions PREOPERATING CHECKLIST CHECK ENGINE CRANKCASE OIL LEVEL Before operating the mower for the first time, and as Check the engine crankcase oil level before use and a routine before daily operations, it is important to after each 8 hours of continuous operation. Refer make sure the mower is properly prepared and to LUBRICATION for Checking Engine Crankcase ready for operation.
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Assembly Instructions Use the tilt bar to release the two (2) deck lock CHECK FUNCTIONS OF WARNING LIGHTS ing arms as shown in the Unlock Deck Arms AND WARNING HORN for Deck Tilt-Up illustration. Turn the ignition key to the ON (RUN) position. Oil Pressure Warning Light, Engine Service Light, and Tilt Bar Warning Horn should all operate, indicating normal...
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Assembly Instructions CHECK MOWER BLADE CONDITION, SHARPNESS, AND SECURITY OF MOUNT Hitch Pin Tilt Bar TiltUp Hook and Latch Connected The blade mounting nuts on gear driven decks · · should be torqued to 60 lb ft (81 N m), and the blade mounting bolts on belt driven decks torqued to ·...
Operating Instructions CONTROL IDENTIFICATION, LOCATION, AND Do not hold the key in the “S” position longer than 10 FUNCTION seconds. If the engine does not start, return the key to the “O” position for at least 60 seconds before making a restart attempt. Prolonged cranking can CAUTION damage the starter motor and shorten battery life.
Operating Instructions Engine Throttle Forward Speed Control (FSC) The throttle control lever (red knob) is located on the Forward Speed Control (FSC) has two functions: left side of the seat and is used to control engine One is to set forward travel speed, and the other is speed.
Operating Instructions Parking Brake The parking brake functions by locking a detent arm to a cog in the hydraulic motor rotor. Moving the le ver FOR WARD engages the parking brake; mov ing the lever BACKWARD releases the brake. IMPORTANT: Stop the tractor completely before engaging the parking brake.
Operating Instructions Oil Pressure Warning Light/Horn IMPORTANT: Continued operation of the engine with an illuminated engine service light will result in The oil pressure warning light and horn signal indi substandard performance and MAY cause engine cate that engine oil pressure is below the safe oper damage if not corrected as soon as possible.
NOTE: The transaxle lockout arms ends should be *** In normal operating conditions, oil changes in completely retracted against the chassis, otherwise 100hour intervals are acceptable. Walker and operation of the transaxle may be erratic. the engine manufacturers recommend engine...
Operating Instructions Roll-Over Protection System (ROPS, Optional) To Lower the ROPS Roll Bar: Loosen the two (2) tension knobs. WARNING Remove the two (2) hitch pins. The ROPS may offer enhanced operator Remove the two (2) locking pins. protection in the event of a roll-over type accident, but only if used correctly.
A fully adjustable suspension seat is standard on operation of the switch is checked by having the op Model H27i. This seat is adjustable for back pitch, erator lift off the seat with the tractor moving forward weight, lumbar support and armrest inclination.
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Operating Instructions For Backrest adjustment, moving the adjustment For adjusting the height of the armrest, pry out the handle upwards loosens the notching of the back round cap (arrow) of the cover and loosen the hexa rest adjustment. Refer to Figure 3. gon nut (size 13 mm) situated behind it.
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Operating Instructions The Forward Speed Control also Establishes the Neutral-Park Position of the Steering Levers FORWARD SPEED LEFT WHEEL RIGHT WHEEL CONTROL LEVER (FSC) STEERING LEVER STEERING LEVER Forward Position Full Forward (No Control Change) Ground Speed Position NeutralPark Position Intermediate Ground Speed Position...
Before operating the mower, read and un- motor and shorten battery life. Contact your derstand all Safety Instructions and Operat- Walker dealer or authorized Kohler dealer for ing Instructions. additional help. ADJUSTING GROUND SPEED AND STEERING...
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Operating Instructions Move the FSC out of NEUTRAL-PARK position Steer by pulling the lever on the side of desired to the desired forward speed. DO NOT hold direction of turn, e.g., pull the LH lever to turn for ward on steering levers. It is not necessary left.
Remember it is not necessary to hold TRAL-PARK position. the steering levers forward (a unique Walker feature); always PULL on the le- vers for steering or for reverse motion The FSC may be adjusted forward for faster of the mower.
An operator presence switch (seat switch) should be adjusted or repaired before op- will cause the engine to stop if the blade erating the mower. Contact your Walker clutch is engaged and the operator is not in dealer, or refer to ADJUSTMENTS of the seat.
Operating Instructions ADJUSTABLE FOOT RESTS Engage the parking brake by moving the lever forward. Some carrier frames are outfitted with adjustable IMPORTANT: The hydrostatic transmissions foot rests. To adjust, rotate the footrests upward and lock to prevent the mower from rolling freely slide to the desired position.
Operating Instructions The mower will “freewheel” with the arms in the Cutting Height LOCKOUT position. The levers must be in the Hitch Pin Release Lever highest position to completely unlock the trans axles. Deck Lift Pedal Transaxle Lockout Arm Height Adjustment Decal Cutting Height Adjustment Transaxle Lockout Arm - Freewheel Position...
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Operating Instructions ● Use a slow setting on the FSC for trimming operations. Make sure the mower is leveled properly for a ● smooth cut. Refer to Deck Leveling in Assembly Instructions. ● Use an alternating stripe mowing pattern for best appearance and vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.
Operating Instructions RECOMMENDATIONS FOR TILT-UP DECK OPERATION/TRANSPORT Maximum Recommended Slope Do Not Operate on Steep Slopes To avoid potential deck and/or tractor damage while using the tiltup deck, the following recommenda tions are offered: ● Do not move the tractor with the deck in the tiltup position since both the roller wheels (on the back of the deck) may be damaged by mov...
Change oil every 50 hours when operating in dry, dirty conditions Δ Change transaxle oil after the initial break-in period of 75-100 hours operation ΔΔ See your Walker dealer for this service or refer to the Walker Service Manual ΔΔΔ...
Use only Cummins/Fleetguard air cleaner ele ing the fuel pump module, fuel lines, and fuel ments. Aftermarket elements may not seal in injectors, contact your Walker dealer or autho the air cleaner housing, allowing dirt to enter the rized Kohler service dealer.
Maintenance Instructions LUBRICATION LUBRICATION IMPORTANT: DO NOT operate engine without a sufficient oil supply in the crankcase. DO NOT operate with oil level below the “L” mark or WARNING above the “F” mark on the dipstick. If additional oil is needed, refer to Specifications DO NOT attempt to lubricate the machine for proper crankcase lubricant.
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Maintenance Instructions LUBRICATION Remove the dipstick, oil fill cap, and open oil Install the new oil filter on the engine. Turn the drain valve, and drain the oil into a suitable con filter clockwise until the rubber gasket con tacts tainer.
Maintenance Instructions LUBRICATION Mower Deck Spindle Lubrication Grease Fitting and Oil Point Lubrication Lubricate the grease fittings and oil points after ev- Lubricate each deck spindle grease fitting every 25 ery 25 hours of operation. Lubricate more often hours. Use SAE general purpose lithium or molyb when operating in dusty or dirty conditions.
Maintenance Instructions LUBRICATION Transaxle Oil and Filter Change Screw Locking Elbow Change the transaxle oil after the initial break-in Nut Down period of 75-100 hours. Thereafter, change oil ev- ery 400 hours of operation as follows: Thoroughly clean the exterior of the transaxle housing before servicing.
Maintenance Instructions CLEANING CLEANING The only maintenance required is to check the operation of the internal fan every 100 hours. Verify operation: CAUTION Look into the exhaust vent while shining a light into the intake. If a pressure washer is used on the ex- Start the engine and watch the fan begin to spin posed working parts, avoid water on the as the throttle is advanced.
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CLEANING IMPORTANT: Use only Cummins/Fleetguard air Lift Mono Latch Twist Lock™ and twist the filter elements for replacement (Walker 20901 and OptiAir™ cover to the left into the “open” posi 20903). Aftermarket filters may not seal properly or tion to remove the air cleaner cover. Wash the filter efficiently.
Maintenance Instructions CLEANING IMPORTANT: Prior to removing the safety filter, Mono Latch make sure the inside surface of the air cleaner Twist Lock™ canister is clean. This will minimize the risk of dirt entering the outlet tube which can cause pre mature engine wear.
Maintenance Instructions CLEANING Every 100 hours, inspect and clean the cooling fins Rotating Engine Cooling (more often when operating in extremely dusty, dirty Air Intake Screen conditions). Remove the two (2) cooling fin access panels in the engine shroud and clean the cooling fins and external surfaces using compressed air.
Maintenance Instructions CLEANING Grass Buildup in Mower Deck Housing DANGER Before raising or removing the mower deck for cleaning, stop the engine, re- move the ignition key, and disconnect the spark plug wires. Remove the tilt bar from the stowed position on Full Forward/ the carrier frame.
To clean the housing, use compressed air and/or a pressure washer. Pay close attention to any oily dirt buildup on the transaxle housings. This may be the result of an oil leak. If an oil leak is noticed, contact your local Walker dealer.
Maintenance Instructions CHECKING/SERVICING CHECKING/SERVICING CAUTION DANGER Important Battery Service, Installation, and Charging Tips for Electronic Fuel Injection To prevent accidental starting of the en- Engines: gine when servicing or adjusting the ma- chine, remove the key from the ignition ● Do not allow the battery cables to touch switch and disconnect the spark plug opposing terminals.
Maintenance Instructions CHECKING/SERVICING Wheel Nut Torque Cleaning the Terminals If battery terminals are corroded, remove battery Check the eight (8) nuts that mount the drive tires. from the mower. Using a wire brush, remove corro Every 100 hours they should be torqued to 75 to 85 sion with a solution of one part baking soda and ·...
NOTE: The engine fuel injection system is pressur material from each end of the blade when ized and should only be serviced by a Walker dealer sharpening. or authorized Kohler service dealer.
If any of the following conditions occur during start WARNING ing or operating, a safety interlock switch may be malfunctioning. Contact your Walker dealer for trou bleshooting and/or replacement. It is important to check and maintain blade brake action for safe operation of the ma- ●...
Maintenance Instructions CHECKING/SERVICING Forward Speed Control Friction Lock The FSC friction lock is designed to hold the se- lected forward travel speed when the steering le vers are moved and yet the friction is not too heavy to make moving the FSC control difficult (too much friction).
Maintenance Instructions REPLACING/REPAIRING REPLACING/REPAIRING Drive Belts There are five (5) individual drive belts on the ma DANGER chine: ● Engine/PTO Belt (Matched Set of 3) To prevent accidental starting of the en- gine when replacing parts or repairing the ● Ground Drive Belt machine, remove the key from the ignition ●...
Maintenance Instructions REPLACING/REPAIRING Engine/PTO Belt b. Remove two (2) wire lock pins and open To remove the engine/PTO belt: Lower LH Belt Guard and PTO Belt Guard. a. Remove Upper LH Belt Guard and RH Belt c. Roll the belt off the pulley(s) and remove Guard by removing two (2) wing nuts.
Maintenance Instructions REPLACING/REPAIRING Ground Drive Belt To remove the ground drive belt: Slide belt off pulleys, then release the idler Remove belt tension by raising the spring pulley. loaded idler pulley with the deck tilt bar. Deck Tilt LH Transaxle Ground Drive Belt RH Transaxle...
Maintenance Instructions REPLACING/REPAIRING Deck Drive Belt From a position on the LH side of the deck, grasp belt midsection and pull to compress To remove the deck drive belt: the belt tensioner springs and move the tensioning pulley inward. The belt will then Remove deck footrest and two (2) covers slip off the LH spindle pulley and can be over the RH and LH blade spindles.
● Wipe up spilled gasoline immediately and completely. Model H27i is equipped with a 10 micron inline fuel filter between the fuel tank and the fuel pump (low pressure pump). Replacement of this filter is recom mended every 200 hours of operation or when con...
ING/SERVICING in this section. If blades are re the blade is sharpened. Replace the blade placed, always use Walker original equipment when less than a 3/4 in. (19 mm) flat section blades to ensure safety and optimum performance. remains at the blade tip.
Maintenance Instructions ADJUSTMENTS ADJUSTMENTS Adjust the position of the RH lever by turning the stop bolt in the Speed Control Actuator in or Transmission Control out. Turning the stop bolt in will make the RH lever move back, and turning it out will make it IMPORTANT: The proper adjustment of the move forward.
Maintenance Instructions ADJUSTMENTS Step 3 - Neutral Function Adjustment Control Arm Control Rods With the Forward Speed Control (FSC) in NEU- TRAL-PARK, the lever should be straight up. Adjust by loosening the jam nuts on the FSC Rod and turn the rod to attain the straight up position.
Maintenance Instructions ADJUSTMENTS With the body lowered and the FSC in NEU- Step 5 - Straight Tracking Adjustment TRAL-PARK, start the engine. With the engine Sit in the seat, start the engine, set throttle at full at normal operating speed, check for movement speed, and with the FSC in the NEUTRAL- of the drive wheels.
Maintenance Instructions ADJUSTMENTS Step 7 - Forward Speed Control Friction Adjustment FSC Full Forward Position Pull Steering Levers Back to Check Friction Lock FSC Switch FSC Neutral Switch Location Switch Closed FSC Switch FSC Friction Adjustment Test in Neutral Actuator Arm (Checking Friction Lock) Place the FSC lever in the full FORWARD position, and pull both steering levers fully back;...
Maintenance Instructions ADJUSTMENTS Blade Clutch (PTO) Adjust the length of the clutch actuator link to achieve a clutch spring assembly bolt head clearance of Clutch Engagement/Belt Tension 1/4 in. to 5/16 in. (6 mm to 8 mm) with the clutch engaged.
Maintenance Instructions ADJUSTMENTS Use the following procedures to check and adjust clutch disengagement and brake action: Step 1 - Idler Pulley Maximum Travel Adjustment Loosen the brake band adjustment nut allowing clutch pivot stop arm and stop bolt to make contact (refer to Blade Brake Band Adjustment illustra...
Maintenance Instructions ADJUSTMENTS Step 2 - Blade Brake Band Adjustment After the maximum pulley travel is set, adjust the working travel of the clutch idler pulley by adjusting the brake band nut and make the following adjust ment as needed: Blade Brake Adjust the blade brake band, using the adjust...
(2) years* after the date of sale to the original retail pur chaser unless the product is used for rental purposes, in which case this warranty is limited to ninety (90) days. At Walker’s request, customer will make the defective part available for inspection by Walker and/or return the defective part to Walker, transportation charges prepaid.
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