Textron Greenlee 960 PS Series Instruction Manual

Textron Greenlee 960 PS Series Instruction Manual

Hydraulic power pumps

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INSTRUCTION MANUAL
960 PS Series
Hydraulic Power Pumps
Beginning with Serial Number KS17000
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 8707.4
© 2002 Greenlee Textron
IM 1007 REV 15 12/02

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Summary of Contents for Textron Greenlee 960 PS Series

  • Page 1 960 PS Series Hydraulic Power Pumps Beginning with Serial Number KS17000 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 8707.4 © 2002 Greenlee Textron IM 1007 REV 15 12/02...
  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. Mobil DTE is a registered trademark of Mobil Oil Corporation.
  • Page 3: Important Safety Information

    Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4 Greenlee replacement parts. Worn or damaged components can fail, resulting in injury. Failure to observe this warning can result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5: Specifications

    Pendant Switch, Greenlee Part No. 503 2363.6 PSL Pendant Switch, Los Angeles County (specifically wired and labeled to meet the electrical code of Los Angeles County, CA) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6: Setup

    (12 AWG) Length ............. 30 m (100 ft) Use only three-wire extension cords. Use of an inadequate extension cord will cause the motor to stall. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7: Motor Wiring Diagram

    38 °C to 50 °C (100 °F to 125 °F). F.E. G.E. ORANGE ORANGE MTR GRD VIOLET BROWN PINK BLACK BLACK YELLOW 2x #8-32 BLUE WHITE BROWN PURPLE MOTOR LINE 2x #6-32 PENDANT SWITCH Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8: Operation

    The recom- mended operating temperature is 38 °C to 50 °C (100 °F to 125 °F). 9. Tighten the dipstick. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Maintenance And Service

    Motor Maintenance the reservoir cover. When repairs are necessary, send the motor to one of 8. Replace the pipe plug. the motor manufacturer’s authorized service stations. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10: Troubleshooting

    Dirt in the hydraulic system. Refer to “Draining and Flushing the System.” Faulty high-pressure relief valve. Replace valve (1). Sticking plunger. Replace plunger and bushing (8, 9). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11: Illustrations

    960 PS Series Hydraulic Power Pumps Illustration SECTION BB .106 14 39 40 .096 SECTION AA Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 Rotate the eccentric until the screw acts as a stop. Use a wrench to loosen #92 from #13. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13: Parts List

    Screw, self-tapping, #10–16 x .250 Phillips head ......1 918 5287.0 Terminal, flanged fork ................ 2 918 5757.0 Terminal, locking fork ................ 3 905 0633.2 Nut, hex, #8-32 .................. 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 503 5476.0 Kit, relay replacement (convert from mechanical relay to solid state relay) 501 8443.1 Enclosure, relay (includes 59, 60, and 64) 501 8280.3 Caster set Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15: Motor Parts List

    Cover, cap ..............1 918 6041.5 2R901 Canopy cover, fan ............1 * 918 5300.1 can be replaced with 918 5466.0 on pendant switch unit. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16: Sa Control Valve

    Fax: +1 (815) 397-9247 4455 Boeing Drive, Rockford, IL 61109-2988 • USA • 815-397-7070 www.greenlee.com An ISO 9001 Company • Greenlee Textron is a subsidiary of Textron Inc. Printed in USA Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

This manual is also suitable for:

Greenlee 960-sa-ps

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