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R
epair
CAUTION: Remove the battery and the bit from the machine for safety before
repair/ maintenance in accordance with the instruction manual!
[1] NECESSARY REPAIRING TOOLS
Code No.
Description
1R003 Retaining ring S pliers SR-2
1R004 Retaining ring S pliers ST-2N
1R022
Bearing plate for Arbor press
1R023
Pipe ring (for Arbor press)
1R032
Bearing setting plate 8.2
1R033
Bearing setting plate 10.2
1R038 Armature holder 32 set for vise
1R164 Ring spring setting tool A
1R165 Ring spring setting tool B
1R212 Tip for Retaining ring pliers
1R232 Pipe 30
1R252 Round bar for Arbor 30-100
1R269 Bearing extractor
1R281 Round bar for Arbor 7-50
1R291 Retaining ring S and R pliers
1R306 Ring spring removing jig
[2] LUBRICATION
Apply the following grease to protect parts and product from unusual abrasion.
* Makita grease R No.00 to the portions marked with black triangle
* Molybdenum disulfide lubricant to the portions marked with gray triangle
Item No.
Description
Cap 35
1
Change lever
13
16
O ring 17
17
Gear housing complete
28
Spur gear 51
Steel ball 7
29
30
Tool holder complete
34
Ring 10
37
O ring 9
Fig. 1
Needle bearing
complete
1
17
16
13
Removing / Installing Ring spring 19
Removing Ring spring 29
Removing Helical gear 25 from Cam shaft
Installing Helical gear 25 to Cam shaft
Holding Tool holder complete
Installing Oil seal 25 to Gear housing complete
Installing Needle bearing complete to Gear housing complete
Attaching to 1R003 for removing Ring spring 19
Installing Oil seal 25 to Gear housing complete
Disassemble Oil seal 25 and Needle bearing complete from Gear housing
complete
Disassemble Ball bearing 608ZZ from Cam shaft
Removing Striker from Tool holder complete
Removing Ring 8 from Cam shaft
Removing / Installing Retaining ring S-7 from / to Cam shaft
Removing / Installing Ring spring 29 from / to Tool holder complete
Portion to lubricate
Lip portion where Bit is inserted
Pin portion
Whole portion
Inside where Swash bearing section rotates
(a) Teeth portion, (b) Surface where Clutch portion of
30 Tool holder complete contacts
Whole portion
(c) Surface where Needle bearing complete contacts
(d) Surface where Plane bearing 28 of 63 Inner
housing complete contacts
(e) Inside where 41 Piston cylinder reciprocates
Surface where Cushion ring 13 contacts
Whole portion
Tool Holder Section
(a)
28
29
(b)
See more at http://safe-manuals.com
Use for
Lubricant
Makita grease R
No. 00
Cushion ring 13
(c)
(d)
30
34
Impact bolt
(e)
Sleeve 9
P 2/ 14
Amount
a little
Makita grease R No. 00
37
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